Automatic feeding and cleaning device for resin plates

Abstract

The utility model discloses an automatic resin plate feeding and cleaning device which comprises an XZ transverse moving module, the XZ transverse moving module is movably connected with a cross beam of a door-shaped frame, the XZ transverse moving module is provided with a Z-axis telescopic rod moving in the Z-axis direction, and the bottom end of the Z-axis telescopic rod is provided with a suction cup frame used for sucking a to-be-cleaned resin plate; the starting end of the conveying mechanism is arranged under the suction cup frame, an air knife set is arranged at the tail end of the conveying mechanism, and a plurality of sets of cleaning brushes are arranged in the middle of the conveying mechanism; and the tool trolley is arranged below the cross beam and is parallel to the conveying mechanism. According to the resin plate cleaning device, the resin plate cleaning effect is improved, and automatic cleaning of the resin plate is achieved.

Description

Technical Field

[0001] The utility model belongs to the field of crystal rod processing technology, and specifically relates to an automatic feeding and cleaning device for a resin plate. Background Art

[0002] The resin plate is an important medium for the crystal rod. It is located between the crystal tray and the crystal rod, and plays a role in connecting and gluing the rod. When there are too many debris on the surface of the resin plate, the reliability of the glue applied between the resin plate and the crystal rod will be reduced, which will increase the risk of dropping the rod, so the resin plate needs to be cleaned. At present, it is mainly a special person who removes the resin plate from the resin plate tray and manually cleans the filamentous dust and debris on the surface of the resin plate. Then, the cleaned resin plate is placed on a special tooling vehicle, and then transported to the operator of the glue coating process by the tooling vehicle. At present, the efficiency of manual cleaning is low, a lot of working hours are delayed, and there are different cleaning effects. Summary of the invention

[0003] In order to solve the above problems, the utility model provides an automatic feeding and cleaning device for resin plates to solve the problems of long time consumption, low efficiency and poor cleaning effect in cleaning resin plates, so as to achieve the purpose of improving the cleaning effect and realizing cleaning automation.

[0004] The specific technical solution of the utility model is as follows:

[0005] A resin plate automatic feeding and cleaning device, comprising:

[0006] An XZ transverse movement module, wherein the XZ transverse movement module is movably connected to the crossbeam of the door-shaped frame, and the XZ transverse movement module is provided with a Z-axis telescopic rod moving along the Z-axis direction, and a suction cup frame for adsorbing the resin plate to be cleaned is provided at the bottom end of the Z-axis telescopic rod;

[0007] A conveying mechanism, wherein the starting end of the conveying mechanism is arranged directly below the suction cup frame, the end of the conveying mechanism is provided with an air knife group, and the middle part of the conveying mechanism is provided with multiple groups of cleaning brushes;

[0008] A tooling vehicle is arranged below the crossbeam and placed parallel to the conveying mechanism.

[0009] Furthermore, the suction cup frame is provided with a photoelectric sensor for sensing the distance between the suction cup frame and the resin plate.

[0010] Furthermore, the suction cup frame is provided with a plurality of sponge suction cups.

[0011] Furthermore, the cleaning brush comprises an upper roller brush and a lower roller brush which are installed in parallel up and down, the lower roller brush is installed in a conveying mechanism, and a gap is provided between the upper roller brush and the lower roller brush for conveying the resin plate.

[0012] Furthermore, the wind knife group includes an upper wind knife and a lower wind knife which are arranged in parallel up and down, the lower wind knife is installed in the conveying mechanism, and the upper wind knife is arranged on the conveying mechanism in a door-shaped structure.

[0013] Furthermore, the tooling vehicle is provided with N partitions for dividing the space into N+1 partitions, and an infrared sensor for detecting whether there is material is provided at the bottom of the partition space.

[0014] Furthermore, universal wheels are installed at the four corners of the bottom of the tooling vehicle, and the universal wheels at at least two corners are provided with brake directional keys.

[0015] Compared with the prior art, the beneficial effects of the utility model are: the utility model realizes the automatic cleaning process of the resin plate, realizes the transfer of the resin plate from outside the line to inside the line through the XZ transverse movement module, utilizes the cleaning brush and the wind knife to complete the cleaning of the resin plate, optimizes the overall production line layout, and has a simple automation structure, reduces the distance the resin plate flows in the workshop, and can be connected with subsequent automation processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural diagram of the device of the utility model;

[0017] Figure 2 for Figure 1 A magnified view of part A;

[0018] Figure 3 for Figure 1 A magnified view of part B;

[0019] Figure 4 for Figure 1 Schematic diagram of the displacement of the XZ lateral movement module.

[0020] Figure numerals: 1, XZ transverse movement module; 101, Z-axis telescopic rod; 102, suction cup frame; 2, door frame; 3, cleaning brush; 301, upper roller brush; 302, lower roller brush; 4, air knife group; 401, upper air knife; 402, lower air knife; 5, conveyor belt; 6, tooling vehicle. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "top", "bottom", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present invention; in addition, unless otherwise clearly specified and limited, the terms "connected", "connected", and "connected" should be understood in a broad sense, for example, they can be directly connected, or indirectly connected through an intermediate medium, or they can be internally connected between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] The utility model discloses an automatic feeding and cleaning device for resin plates, such as Figure 1-3 , an automatic feeding and cleaning device for resin plates, comprising: an XZ transverse movement module 1, the XZ transverse movement module 1 is movably connected to the cross beam of the door-shaped frame 2, and can move left and right on the cross beam, the XZ transverse movement module 1 is provided with a Z-axis telescopic rod 101 that moves along the Z-axis direction, and the bottom end of the Z-axis telescopic rod 101 is provided with a suction cup frame 102 for adsorbing the resin plate to be cleaned; the suction cup frame 102 is provided with a photoelectric sensor for sensing the distance between the suction cup frame 102 and the resin plate to be cleaned in the tooling vehicle 6, so as to control the moving distance of the Z-axis telescopic rod 101 toward the resin plate to be cleaned. The suction cup frame 102 is provided with a plurality of sponge suction cups for adsorbing the resin plate to be cleaned. The conveying mechanism, the starting end of the conveying mechanism is arranged directly below the suction cup frame 102, the end of the conveying mechanism is provided with a wind knife group 4 to blow away fine debris on the surface of the resin board, and the middle of the conveying mechanism is provided with multiple groups of cleaning brushes 3 to clean the resin board; the tooling vehicle 6, the tooling vehicle 6 is arranged below the beam and placed parallel to the conveying mechanism, and is used to load the resin board to be cleaned. The tooling vehicle 6 is provided with N partitions for dividing into N+1 partition spaces, and the bottom of the partition space is provided with an infrared sensor for detecting whether there is a resin board in the space.

[0024] In this embodiment, the cleaning brush 3 includes an upper roller brush 301 and a lower roller brush 302 installed in parallel, the lower roller brush 302 is installed in the conveying mechanism and is flush with the conveyor belt 5 of the conveying mechanism, and a gap is provided between the upper roller brush 301 and the lower roller brush 302 for conveying the resin plate to clean impurities on the surface of the resin plate. The upper roller brush 301 and the lower roller brush 302 are in the same running direction as the conveying mechanism, providing power for the resin plate to ensure the normal conveying of the resin plate.

[0025] In this embodiment, the wind knife group 4 includes an upper wind knife 401 and a lower wind knife 402 which are arranged in parallel up and down. The lower wind knife 402 is installed in the conveying mechanism. The upper wind knife 401 is arranged on the conveying mechanism in a door-type structure, and the resin board can pass between the upper wind knife 401 and the lower wind knife 402.

[0026] In this embodiment, the conveying mechanism is a belt conveying mechanism, including a conveyor belt 5 for conveying, the conveyor belt 5 is arranged in sections, and the lower roller brush 302 and the lower wind knife 402 are installed between the conveyor belts 5; the structural mechanism of the conveying mechanism is the existing technology and will not be elaborated here.

[0027] The XZ lateral movement module 1 of the utility model can be moved in the X direction. The initial state of the suction cup frame 102 is set above the starting end of the conveying structure. A plurality of fixed points are established in the X direction through program setting, which are respectively located at the position of each partition and the initial state position of the suction cup frame 102. This embodiment provides 4 fixed points of the partitions, such as Figure 4 , from right to left, they are set as a, b, c, and d points, and the initial state position of the suction cup frame 102 is set as e. When the program starts, the XZ traverse module 1 will move from point e to point a, and the photoelectric sensor on the suction cup frame 102 will begin to identify whether there is material. After identifying the material, the Z-axis telescopic rod 101 will drop until the suction cup frame 102 absorbs the resin plate at point a, and then the Z-axis telescopic rod 101 moves up to the operating height, and the XZ traverse module 1 runs from point a to point e. The Z-axis telescopic rod 101 drops a fixed distance and then places the resin plate. The resin plate begins to be transported forward on the conveying mechanism, first cleaned by multiple sets of cleaning brushes 3, and then blown through the wind knife group 4 to remove fine debris on the surface.

[0028] When the resin plate at point a is cleaned, the infrared sensor at point a cannot sense the presence of the resin plate, and the photoelectric sensor cannot identify the material. At this time, the XZ lateral movement module 1 continues to move left to point b and starts cleaning the resin plate at point b, thereby cleaning the resin plate.

[0029] In this embodiment, the specific positional relationship of each structure can be designed according to the actual processing process. Universal wheels are installed at the four corners of the bottom of the tooling vehicle 6, and the directional wheels at at least two corners are provided with brake directional keys, which can control the tooling vehicle to move to the right, shorten the distance with the conveying mechanism, and fix the position by the brake directional keys. In this embodiment, during the cleaning process, when the weight sensor of the partition at point a senses that there is no resin board in the partition, the tooling vehicle can be controlled to move to the right, and the XZ transverse movement module 1 always absorbs the resin board from point a, in order to avoid the situation where the suction cup absorbs the resin board and moves the distance too long, causing the resin board to fall off.

[0030] The above specific embodiments further illustrate the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A resin plate automatic feeding and cleaning device, It is characterized in that include: An XZ transverse movement module (1), the XZ transverse movement module (1) being movably connected to a crossbeam of a door-shaped frame (2), the XZ transverse movement module (1) being provided with a Z-axis telescopic rod (101) movable along a Z-axis direction, the bottom end of the Z-axis telescopic rod (101) being provided with a suction cup frame (102) for adsorbing a resin plate to be cleaned; A conveying mechanism, wherein the starting end of the conveying mechanism is arranged directly below the suction cup frame (102), an air knife group (4) is arranged at the end of the conveying mechanism, and a plurality of groups of cleaning brushes (3) are arranged in the middle of the conveying mechanism; A tooling vehicle (6), wherein the tooling vehicle (6) is arranged below the crossbeam and is placed parallel to the conveying mechanism.

2. The automatic feeding and cleaning device for resin plates as claimed in claim 1, It is characterized in that The suction cup frame (102) is provided with a photoelectric sensor for sensing the distance between the suction cup frame (102) and the resin plate.

3. The automatic feeding and cleaning device for resin plates as claimed in claim 1, It is characterized in that The suction cup frame (102) is provided with a plurality of sponge suction cups.

4. The automatic feeding and cleaning device for resin plates as claimed in claim 1, It is characterized in that The cleaning brush (3) comprises an upper roller brush (301) and a lower roller brush (302) which are installed in parallel up and down, the lower roller brush (302) is installed in a conveying mechanism, and a gap is provided between the upper roller brush (301) and the lower roller brush (302) for conveying the resin plate.

5. The automatic feeding and cleaning device for resin plates as claimed in claim 1, It is characterized in that The wind knife group (4) comprises an upper wind knife (401) and a lower wind knife (402) which are arranged in parallel up and down, the lower wind knife (402) is installed in the conveying mechanism, and the upper wind knife (401) is arranged on the conveying mechanism in a door-shaped structure.

6. The automatic feeding and cleaning device for resin plates as claimed in claim 1, It is characterized in that The tooling vehicle (6) is provided with N partitions for dividing the space into N+1 partitions, and an infrared sensor for detecting whether there is material is provided at the bottom of the partition space.

7. The automatic feeding and cleaning device for resin plates as claimed in claim 1, It is characterized in that Universal wheels are installed at the four corners of the bottom of the tooling vehicle (6), wherein the universal wheels at at least two corners are provided with brake directional keys.

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