Blackening device for new energy automobile bolt fastener production
The blackening device for bolt fasteners in new energy vehicles uses a cleaning assembly with sonic vibration and magnetic plate to remove metal debris, ensuring effective cleaning and improved blackening quality.
Patent Information
- Application Number
- CN202420857610.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-24
AI Technical Summary
Existing blackening devices for bolt fasteners in new energy vehicles leave significant metal debris on the surface, affecting the blackening effect.
A blackening device with a cleaning assembly featuring a cleaning box, sonic vibration box, magnetic plate, and cleaning rollers, along with a flap and limiting columns, to comprehensively clean the fasteners before blackening.
The device effectively removes metal debris through a combination of cleaning rollers and sonic vibration, enhancing the blackening process by adsorbing residues with a magnetic plate, thereby improving the cleaning efficiency.
Smart Images

Figure CN222198018U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blackening production of fasteners, and in particular to a blackening device for producing bolt fasteners for new energy vehicles. Background Art
[0002] Bolt fasteners are also called standard parts in the market. They are a general term for a type of mechanical parts used to fasten two or more parts (or components) into a whole. They are characterized by a wide variety of specifications, different performances and uses, and a high degree of standardization, serialization, and generalization. Fasteners are the most widely used mechanical basic parts and are in great demand.
[0003] Fasteners are a type of mechanical parts used for fastening and connection and are widely used. Various fasteners can be seen on various machinery, equipment, vehicles, ships, railways, bridges, buildings, structures, tools, instruments, meters and supplies. Its characteristics are that it has a wide variety of specifications, different performances and uses, and a high degree of standardization, serialization and generalization. In the production process of new energy vehicles, a blackening device for the production of bolt fasteners for new energy vehicles is particularly involved.
[0004] The existing blackening devices for producing bolt fasteners for new energy vehicles on the market have problems during use. When the bolt fasteners are produced, a large amount of metal debris will remain on their surfaces. When blackening treatment is required, the debris on the outer wall will greatly affect the blackening effect.
[0005] Therefore, it is necessary to provide a blackening device for producing bolt fasteners for new energy vehicles to solve the above technical problems. Utility Model Content
[0006] The utility model provides a blackening device for producing bolt fasteners for new energy vehicles, which solves the problem that a large amount of metal debris will remain on the surface of the bolt fasteners after the production is completed, and the debris on the outer wall will greatly affect the blackening effect when the bolt fasteners need to be blackened.
[0007] In order to solve the above technical problems, the utility model provides a blackening device for the production of bolt fasteners for new energy vehicles, including a base, a cleaning assembly is arranged above the base, the cleaning assembly includes a cleaning box fixedly connected to the top of the base, the outer wall of the cleaning box is provided with a sonic vibration box, the inner bottom above the cleaning box is provided with a magnet plate, the outer wall of the cleaning box is rotatably connected with a flap, a plurality of connecting columns are arranged above the flap, and cleaning rollers are arranged on the opposite side of the outer walls of the plurality of connecting columns, and the number of cleaning rollers is four.
[0008] Preferably, limiting columns are arranged above the base and on both sides of the cleaning assembly, and the number of the limiting columns is four, and the opposite sides of the outer walls of the four limiting columns are rotatably connected with screws, and the number of the screws is two.
[0009] Preferably, a driven wheel is provided at one end of the two screw rods, wherein a mounting plate is provided on the outer wall of the two limiting columns, and a first motor is provided above the two mounting plates.
[0010] Preferably, the output shaft keyways of the two first motors are connected with driving wheels, the outer walls of the two driving wheels are provided with transmission belts, the outer walls of the two screw rods are provided with sliding seats, and the inner parts of the two sliding seats are rotatably connected with rotating shafts.
[0011] Preferably, a pull rope is wrapped around the outer walls of the two rotating shafts, a leak plate is provided at one end of the two pull ropes, a second motor is provided above the two sliding seats, the output shaft keyways of the two second motors are connected with gears, and a processing box is provided above the base and on one side of the cleaning box.
[0012] Preferably, the inner walls of the two transmission belts are in contact with the outer walls of the two driven wheels, the outer walls of the two gears are meshed with the outer walls of the two rotating shafts, and one end of the two screw rods passes through the outer walls of two of the limiting columns and extends to the outside of the limiting columns.
[0013] Compared with the related art, the blackening device for producing bolt fasteners for new energy vehicles provided by the utility model has the following beneficial effects:
[0014] The device is provided with a cleaning component, in which the leak plate is placed at the inner bottom of the cleaning box in the cleaning component, and then the flap is rotated to make the cleaning roller contact with the material inside the cleaning box, and then the cleaning roller is turned on to clean the material, and then the sonic vibration box arranged on the outer wall of the cleaning box is turned on to cooperate with the cleaning roller to clean relatively fine residues, thereby cleaning the material more comprehensively, and the metal material cleaned will be adsorbed by the magnetic plate arranged at the bottom of the cleaning box, which greatly improves the cleaning effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic structural diagram of a preferred embodiment of a blackening device for producing bolt fasteners for new energy vehicles provided by the utility model;
[0016] Figure 2 for Figure 1 The schematic diagram of the cleaning component structure is shown;
[0017] Figure 3 for Figure 1 The enlarged structural diagram of point A is shown.
[0018] Numbers in the figure: 1. Base; 2. Cleaning assembly; 21. Cleaning box; 22. Sonic vibration box; 23. Magnetic plate; 24. Flip plate; 25. Connecting column; 26. Cleaning roller; 3. Limiting column; 4. Screw; 5. Driven wheel; 6. Mounting plate; 7. First motor; 8. Driving wheel; 9. Transmission belt; 10. Sliding seat; 11. Rotating shaft; 12. Pull rope; 13. Leakage plate; 14. Second motor; 15. Gear; 16. Processing box. DETAILED DESCRIPTION
[0019] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0020] Please refer to Figures 1 to 3 ,in, Figure 1 A schematic structural diagram of a preferred embodiment of a blackening device for producing bolt fasteners for new energy vehicles provided by the utility model; Figure 2 for Figure 1 The schematic diagram of the cleaning component structure is shown; Figure 3 for Figure 1 A schematic diagram of the structure is shown in enlarged form at A. A blackening device for producing bolt fasteners for new energy vehicles comprises a base 1, a cleaning assembly 2 is arranged above the base 1, the cleaning assembly 2 comprises a cleaning box 21 fixedly connected to the top of the base 1, an acoustic vibration box 22 is arranged on the outer wall of the cleaning box 21, a magnetic plate 23 is arranged on the inner bottom above the cleaning box 21, a flap 24 is rotatably connected to the outer wall of the cleaning box 21, a plurality of connecting columns 25 are arranged above the flap 24, a cleaning roller 26 is arranged on the opposite side of the outer wall of the plurality of connecting columns 25, and the number of the cleaning rollers 26 is four.
[0021] Limiting columns 3 are arranged above the base 1 and on both sides of the cleaning component 2, and there are four limiting columns 3. The outer walls of the four limiting columns 3 are rotatably connected to the opposite side with screws 4, and there are two screws 4. The arrangement of two screws 4 can increase the flexibility of the device and send the parts that need blackening treatment from the cleaning component 2 to the inside of the processing box 16.
[0022] A driven wheel 5 is arranged at one end of the two screw rods 4, wherein the outer walls of the two limit columns 3 are provided with a mounting plate 6, and a first motor 7 is arranged above the two mounting plates 6. The arrangement of the two first motors 7 can drive the main power to move the material.
[0023] The output shaft keyways of the two first motors 7 are connected to driving wheels 8, the outer walls of the two driving wheels 8 are provided with transmission belts 9, the outer walls of the two screw rods 4 are provided with slides 10, the internal rotation of the two slides 10 is connected with a rotating shaft 11, one end of the two rotating shafts 11 passes through the inner wall of the slide 10 and extends to a part of the outside of the slide 10, which is provided with a gear, so that the second motor 14 can drive it to rotate through the gear 15.
[0024] A pull rope 12 is wound around the outer walls of the two rotating shafts 11, and a leak plate 13 is provided at one end of the two pull ropes 12. A second motor 14 is provided above the two slide seats 10, and the output shaft keyways of the two second motors 14 are connected with gears 15. A processing box 16 is provided above the base 1 and on one side of the cleaning box 21, and the outer wall of the leak plate 13 is slidably connected to the inner wall of the processing box 16 and the cleaning box 21.
[0025] The inner walls of the two transmission belts 9 fit with the outer walls of the two driven wheels 5, the outer walls of the two gears 15 are meshed with the outer walls of the two rotating shafts 11, and one end of the two screw rods 4 passes through the outer walls of two of the limiting columns 3 and extends to the outside of the limiting columns 3, which is beneficial to the stability of the device.
[0026] The working principle of a blackening device for producing bolt fasteners for new energy vehicles provided by the utility model is as follows:
[0027] The first step: first, the user needs to put the material to be blackened on the top of the leak plate 13, and then turn on the second motor 14. The output shaft keyways of the two second motors 14 are connected with gears 15, thereby driving the two rotating shafts 11 to rotate, and the outer walls of the two rotating shafts 11 are wrapped with pull ropes 12, and one end of the two pull ropes 12 is provided with a leak plate 13, so that the leak plate 14 is placed on the inner bottom of the cleaning box 21 in the cleaning component 2, and then the flap 24 is rotated to make the cleaning roller 26 contact with the material inside the cleaning box 21, and then turn on the cleaning roller 26 to clean the material, and then turn on the sonic vibration box 22 set on the outer wall of the cleaning box 21 to cooperate with the cleaning roller 26, so that the material can be cleaned more comprehensively, and the cleaned metal material will be adsorbed by the magnetic plate 23 set at the bottom of the cleaning box 21.
[0028] Step 2: When the material cleaning is completed, turn on the second motor 14 to drive the leakage plate 14 to lift, and then turn on the first motor 7. The output shaft keyways of the two first motors 7 are connected with driving wheels 8. The outer walls of the two driving wheels 8 are provided with transmission belts 9, and one end of the two screws 4 is provided with driven wheels 5. The inner walls of the two transmission belts 9 are in contact with the outer walls of the two driven wheels 5, so that the leakage plate 13 is moved to the top of the processing box 16, and then driven by the second motor 14, it is sent to the inner bottom of the processing box 16, so that the material above it is blackened.
[0029] Compared with the related art, the blackening device for producing bolt fasteners for new energy vehicles provided by the utility model has the following beneficial effects:
[0030] The device is provided with a cleaning component 2, wherein the leak plate 14 is placed at the inner bottom of the cleaning box 21 in the cleaning component 2, and then the flap 24 is rotated to make the cleaning roller 26 contact with the material inside the cleaning box 21, and then the cleaning roller 26 is turned on to clean the material, and then the sonic vibration box 22 arranged on the outer wall of the cleaning box 21 is turned on to cooperate with the cleaning roller 26 to clean relatively fine residues, so that the material is cleaned more comprehensively, and the cleaned metal material will be adsorbed by the magnetic plate 23 arranged at the bottom of the cleaning box 21, which greatly improves the cleaning effect of the device.
[0031] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A blackening device for producing bolt fasteners for new energy vehicles, comprising a base (1), characterized in that: A cleaning assembly (2) is arranged above the base (1), and the cleaning assembly (2) comprises a cleaning box (21) fixedly connected to the top of the base (1); an outer wall of the cleaning box (21) is provided with a sonic vibration box (22); an inner bottom above the cleaning box (21) is provided with a magnetic plate (23); an outer wall of the cleaning box (21) is rotatably connected with a flap (24); a plurality of connecting columns (25) are arranged above the flap (24); a cleaning roller (26) is arranged on the opposite side of the outer wall of the plurality of connecting columns (25), and the number of the cleaning rollers (26) is four.
2. A blackening device for producing bolt fasteners for new energy vehicles according to claim 1, characterized in that: Limiting columns (3) are arranged above the base (1) and on both sides of the cleaning assembly (2), and the number of the limiting columns (3) is four. The outer walls of the four limiting columns (3) are rotatably connected to opposite sides with screw rods (4), and the number of the screw rods (4) is two.
3. A blackening device for producing bolt fasteners for new energy vehicles according to claim 2, characterized in that: A driven wheel (5) is arranged at one end of the two screw rods (4), wherein the outer walls of the two limit columns (3) are provided with a mounting plate (6), and a first motor (7) is arranged above the two mounting plates (6).
4. A blackening device for producing bolt fasteners for new energy vehicles according to claim 3, characterized in that: The output shaft keyways of the two first motors (7) are connected to driving wheels (8), the outer walls of the two driving wheels (8) are provided with transmission belts (9), the outer walls of the two screw rods (4) are provided with slide seats (10), and the interiors of the two slide seats (10) are rotatably connected to rotating shafts (11).
5. A blackening device for producing bolt fasteners for new energy vehicles according to claim 4, characterized in that: A pull rope (12) is wound around the outer wall of the two rotating shafts (11), a leak plate (13) is provided at one end of the two pull ropes (12), a second motor (14) is provided above the two slide seats (10), and the output shaft keyways of the two second motors (14) are connected to gears (15), and a processing box (16) is provided above the base (1) and on one side of the cleaning box (21).
6. A blackening device for producing bolt fasteners for new energy vehicles according to claim 5, characterized in that: The inner walls of the two transmission belts (9) are in contact with the outer walls of the two driven wheels (5), the outer walls of the two gears (15) are meshed with the outer walls of the two rotating shafts (11), and one end of the two screw rods (4) passes through the outer walls of two of the limiting columns (3) and extends to the outside of the limiting columns (3).
