Progressive die for machining automobile front suspension left mounting bracket
By introducing a power stepping mechanism into the continuous mold for processing of left-mounted brackets in front of the car, and automatically coordinate stamping and loading operations, the problems of high usage costs and cumbersome debugging in the prior art are solved, and production efficiency is improved.
Patent Information
- Application Number
- CN202420933103.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-30
AI Technical Summary
When used, the existing continuous molds for front suspension left-mounted bracket processing of automobiles require additional power matching, which is costly and cumbersome to debug.
A continuous mold including a power stepping mechanism is designed. Through the power assembly and the stepping assembly, the reciprocating cylinder, support rod, gear and belt transmission is used to realize the automatic coordination of loading and stamping operations, and reduce manual intervention.
Automatic stamping and loading operations are realized, reducing usage costs, improving production efficiency and simplifying operating procedures.
Smart Images

Figure CN222198594U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts processing molds, in particular to a continuous mold for processing a left mounting bracket of an automobile front suspension. Background Art
[0002] A progressive die, also known as a progressive die or a step-by-step die, is a cold stamping die that uses strip stamping raw materials to complete multiple stamping processes simultaneously on a die through several different stations in one stamping stroke of a press. In a continuous die, the blanking parts are gradually formed, including trimming, notching, grooving, punching, plastic deformation, blanking and other processes can be completed on a die. The design of this die takes into account the feeding method, positioning and stamping content of the stamping. By reasonably arranging multiple stamping processes for continuous stamping, the continuous die can not only complete the blanking process, but also the forming process and even the assembly process.
[0003] The above prior art often has the following problems when used:
[0004] When the existing continuous die for processing the left mounting bracket of the front suspension of an automobile is in use, when continuously stamping the strip raw material, additional power is needed for stamping and feeding. The two cooperate with each other. After the upper die is stamped and reset, the feeding mechanism runs again to feed the material. The cost of use will become high, and the coordination and debugging operation between the two is also cumbersome. Utility Model Content
[0005] Aiming at the deficiencies existing in the prior art, the utility model provides a continuous die for processing a left mounting bracket of a front suspension of an automobile.
[0006] The embodiment of the utility model provides a continuous die for processing a left mounting bracket of a front suspension of an automobile, comprising:
[0007] A base, wherein two support columns are fixedly connected to the upper surface of the base, a lower mold is fixedly arranged on the top of the two support columns, and an upper mold is arranged just above the lower mold;
[0008] A power stepping mechanism, the power stepping mechanism includes a power assembly and a stepping assembly, the power assembly includes two reciprocating cylinders fixedly provided on the upper surface of the base, the output ends of the two reciprocating cylinders are fixedly connected to support rods, the front and surface of the upper mold are fixedly connected to support plates, the top ends of the two support rods are respectively fixedly connected to the bottom surfaces of the two support plates, the upper surface of the base is fixedly connected to a mounting plate, the front side of the mounting plate is rotatably connected to a No. 1 rotating shaft through a bearing, the No. 1 rotating shaft is rotatably connected to a gear through a one-way bearing at one end away from the mounting plate, the back of the upper mold is fixedly connected to a rack through a bracket, and the gear is meshed with the rack.
[0009] Furthermore, the stepper assembly includes a slide rail fixedly connected to the upper surface of the base, a guide plate is slidably connected to the slide rail, a plurality of semicircular grooves and vertical grooves are equidistantly provided on the surface of the guide plate, a No. 2 rotating shaft is rotatably connected to the front side of the mounting plate through a bearing, a rotating plate is fixedly connected to the end of the No. 2 rotating shaft away from the mounting plate, an arc-shaped abutment plate and a rotating rod are fixedly connected to the surface of the rotating plate, a driving wheel is fixedly connected to the circumference of the No. 1 rotating shaft, and a driven wheel is fixedly connected to the circumference of the No. 2 rotating shaft, and the driving wheel and the driven wheel are connected by a belt drive.
[0010] Furthermore, a fixed plate is fixedly connected to the front side of the guide plate, a No. 1 clamping plate is fixedly connected to the side wall of the fixed plate, a No. 2 clamping plate is arranged above the No. 1 clamping plate, two guide rods are fixedly connected to the bottom surface of the No. 2 clamping plate, both of the two guide rods are slidably connected to the bottom surface of the No. 1 clamping plate, the bottom ends of the two guide rods are fixedly connected to the limiting plates, and springs are sleeved on the outside of the two guide rods.
[0011] Furthermore, the plurality of semicircular grooves and vertical grooves are arranged adjacent to each other at intervals.
[0012] Furthermore, the arc-shaped abutment plate cooperates with the semicircular groove, and the rotating rod cooperates with the vertical groove.
[0013] Furthermore, the two springs are both arranged between the first clamping plate and the limiting plate.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] In the utility model, a power component in the power stepping mechanism is provided to provide power for some steps in the processing operation, so that the mold can operate normally. By providing the stepping component and utilizing the power in the power component, after the upper mold completes stamping and is lifted, the stepping component is operated to step-feed the strip raw material, which meets the actual production needs. While saving the use cost, the stamping operation and the feeding operation can be coordinated without manual adjustment, which has higher efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of a continuous die for processing a left mounting bracket of a front suspension of an automobile described in an embodiment of the utility model.
[0017] Figure 2 It is a three-dimensional structural schematic diagram from another perspective of a continuous mold for processing a left mounting bracket of a front suspension of an automobile described in an embodiment of the utility model.
[0018] Figure 3 It is a three-dimensional structural schematic diagram from another perspective of a continuous mold for processing a left mounting bracket of a front suspension of an automobile described in an embodiment of the utility model.
[0019] In the above drawings: 1 base, 2 lower mold, 3 upper mold, 4 reciprocating cylinder, 5 support rod, 6 support plate, 7 mounting plate, 8 No. 1 rotating shaft, 9 gear, 10 rack, 11 slide rail, 12 guide plate, 13 semicircular groove, 14 vertical groove, 15 No. 2 rotating shaft, 16 rotating plate, 17 arc-shaped abutment plate, 18 rotating rod, 19 driving wheel, 20 driven wheel, 21 fixed plate, 22 No. 1 splint, 23 No. 2 splint, 24 guide rod, 25 limit plate. DETAILED DESCRIPTION
[0020] The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0021] like Figure 1-Figure 3 As shown, the embodiment of the utility model provides a continuous die for processing a left mounting bracket of a front suspension of an automobile, comprising:
[0022] A base 1, two supporting columns are fixedly connected to the upper surface of the base 1, a lower mold 2 is fixedly arranged on the top of the two supporting columns, an upper mold 3 is arranged just above the lower mold 2, a power stepping mechanism, the power stepping mechanism includes a power assembly and a stepping assembly, the power assembly includes two reciprocating cylinders 4 fixedly arranged on the upper surface of the base 1, the output ends of the two reciprocating cylinders 4 are fixedly connected to support rods 5, the front and surface of the upper mold 3 are fixedly connected to support plates 6, the tops of the two support rods 5 are fixedly connected to the bottom surfaces of the two support plates 6 respectively, a mounting plate 7 is fixedly connected to the upper surface of the base 1, the front of the mounting plate 7 is rotatably connected to a No. 1 rotating shaft 8 through a bearing, the end of the No. 1 rotating shaft 8 away from the mounting plate 7 is rotatably connected to a gear 9 through a one-way bearing, the back of the upper mold 3 is fixedly connected to a rack 10 through a bracket, and the gear 9 is meshed with the rack 10;
[0023] The stepper assembly includes a slide rail 11 fixedly connected to the upper surface of the base 1, a guide plate 12 is slidably connected in the slide rail 11, a plurality of semicircular grooves 13 and vertical grooves 14 are equidistantly provided on the surface of the guide plate 12, a second rotating shaft 15 is rotatably connected to the front of the mounting plate 7 through a bearing, a rotating plate 16 is fixedly connected to the end of the second rotating shaft 15 away from the mounting plate 7, an arc-shaped abutment plate 17 and a rotating rod 18 are fixedly connected to the surface of the rotating plate 16, a driving wheel 19 is fixedly connected to the circumference of the first rotating shaft 8, a driven wheel 20 is fixedly connected to the circumference of the second rotating shaft 15, the driving wheel 19 and the driven wheel 20 are connected by a belt drive, and the guide plate 12 is connected to the front of the mounting plate 7 through a bearing. A fixed plate 21 is fixedly connected to the surface, a No. 1 clamping plate 22 is fixedly connected to the side wall of the fixed plate 21, a No. 2 clamping plate 23 is arranged above the No. 1 clamping plate 22, and two guide rods 24 are fixedly connected to the bottom surface of the No. 1 clamping plate 23, and the two guide rods 24 are both slidably connected to the bottom surface of the No. 1 clamping plate 22, and the bottom ends of the two guide rods 24 are fixedly connected to the limiting plate 25, and the two guide rods 24 are both sleeved with springs, and multiple semicircular grooves 13 and vertical grooves 14 are respectively arranged adjacent to each other at intervals, the arc-shaped abutment plate 17 cooperates with the semicircular groove 13, the rotating rod 18 cooperates with the vertical groove 14, and the two springs are arranged between the No. 1 clamping plate 22 and the limiting plate 25.
[0024] The detailed working process of the utility model is as follows:
[0025] Before use, the strip material is first fixed, and the second clamping plate 23 is pushed upward by the limit plate 25 to place one end of the strip material between the first clamping plate 22 and the second clamping plate 23, and then the limit plate 25 is loosened. Under the action of the spring, the first clamping plate 22 and the second clamping plate 23 are used to clamp and fix the material, and the other end is placed between the upper mold 3 and the lower mold 2. Then the device is started for processing, and two reciprocating cylinders 4 are used to control the up and down movement of the upper mold 3. When a stamping operation is completed, the upper mold 3 moves upward, driving the rack 10 to move upward. At this time, the rack 10 and the gear 9 are meshed and transmitted, thereby driving the gear 9 to rotate. The rotation of the gear 9 drives the No. 1 rotating shaft 8 to rotate, and then drives the driving wheel 19 to rotate. It should be noted that the gear 9 and the No. 1 rotating shaft 8 are connected in rotation through a one-way bearing. When the rack 10 moves downward to drive the gear 9 to rotate, the gear 9 will not drive the No. 1 rotating shaft 8 to rotate;
[0026] The driving wheel 19 rotates, and the driven wheel 20 and the second rotating shaft 15 are driven to rotate through the belt transmission. The rotation of the second rotating shaft 15 drives the rotating plate 16 to rotate, and then drives the arc-shaped support plate 17 and the rotating rod 18 to revolve. The arc-shaped support plate 17 will revolve along the semicircular groove 13. When the arc-shaped support plate 17 rotates out of the semicircular groove 13, the rotating rod 18 rotates into the vertical groove 14. At this time, the rotating rod 18 rotates and slides in the vertical groove 14, thereby causing the guide plate 12 to move. The guide plate 12 will slide along the slide rail 11 for a fixed distance. When the rotating rod 18 rotates out of the vertical groove 14, the movement stops and is maintained under the restriction of the arc-shaped support plate 17. This process is reciprocating and intermittent. Therefore, by cooperating with the upper mold 3 to intermittently move the guide plate 12, the raw material can be driven to be intermittently fed, and the stamping operation is more in line with actual production. While saving the use cost, it can also make the stamping operation and the feeding operation coordinated without manual adjustment, and has higher efficiency.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A continuous die for processing the left mounting bracket of the front suspension of an automobile, characterized in that: include: A base (1), wherein two support columns are fixedly connected to the upper surface of the base (1), a lower mold (2) is fixedly provided at the top of the two support columns, and an upper mold (3) is provided directly above the lower mold (2); A power stepping mechanism, the power stepping mechanism comprises a power assembly and a stepping assembly, the power assembly comprises two reciprocating cylinders (4) fixedly provided on the upper surface of a base (1), the output ends of the two reciprocating cylinders (4) are fixedly connected to support rods (5), the front and surface of the upper mold (3) are fixedly connected to support plates (6), the top ends of the two support rods (5) are respectively fixedly connected to the bottom surfaces of the two support plates (6), the upper surface of the base (1) is fixedly connected to a mounting plate (7), the front side of the mounting plate (7) is rotatably connected to a first rotating shaft (8) through a bearing, the first rotating shaft (8) is rotatably connected to a gear (9) at one end away from the mounting plate (7) through a one-way bearing, the back side of the upper mold (3) is fixedly connected to a rack (10) through a bracket, and the gear (9) is meshed with the rack (10).
2. The continuous die for processing the left mounting bracket of the front suspension of an automobile according to claim 1, characterized in that: in: The stepper assembly comprises a slide rail (11) fixedly connected to the upper surface of the base (1), a guide plate (12) being slidably connected inside the slide rail (11), a plurality of semicircular grooves (13) and vertical grooves (14) being equidistantly provided on the surface of the guide plate (12), a second rotating shaft (15) being rotatably connected to the front of the mounting plate (7) via a bearing, a rotating plate (16) being fixedly connected to the end of the second rotating shaft (15) away from the mounting plate (7), an arc-shaped abutment plate (17) and a rotating rod (18) being fixedly connected to the surface of the rotating plate (16), a driving wheel (19) being fixedly connected to the circumference of the first rotating shaft (8), a driven wheel (20) being fixedly connected to the circumference of the second rotating shaft (15), and a driving wheel (19) and a driven wheel (20) being connected via a belt drive.
3. The continuous die for processing the left mounting bracket of the front suspension of an automobile according to claim 2, characterized in that: in: The front side of the guide plate (12) is fixedly connected to a fixed plate (21), the side wall of the fixed plate (21) is fixedly connected to a first clamping plate (22), a second clamping plate (23) is arranged above the first clamping plate (22), the bottom surface of the second clamping plate (23) is fixedly connected to two guide rods (24), both of the two guide rods (24) are slidably connected to the bottom surface of the first clamping plate (22), the bottom ends of the two guide rods (24) are fixedly connected to a limiting plate (25), and the two guide rods (24) are both sleeved with springs.
4. The continuous die for processing the left mounting bracket of the front suspension of an automobile according to claim 2, characterized in that: in: The plurality of semicircular grooves (13) and vertical grooves (14) are arranged adjacent to each other at intervals.
5. The continuous die for processing the left mounting bracket of the front suspension of an automobile according to claim 2, characterized in that: in: The arc-shaped abutment plate (17) matches with the semicircular groove (13), and the rotating rod (18) matches with the vertical groove (14).
6. The continuous die for processing the left mounting bracket of the front suspension of an automobile according to claim 3, characterized in that: in: The two springs are both arranged between the first clamping plate (22) and the limiting plate (25).
