Milling and shaping cutter for electrode cap

Abstract

The utility model discloses a milling and shaping cutter for an electrode cap, which is applied to milling and shaping of the electrode cap and comprises a milling and shaping blade, a cutter holder and a cup head hexagon socket head cap screw, the tool apron is provided with a milling and shaping blade positioning groove, the milling and shaping blade is matched with the milling and shaping blade positioning groove, and the milling and shaping blade is fixed in the milling and shaping blade positioning groove by the cup head hexagon socket head cap screw; the cutting edge surface of the milling shaping blade and the horizontal plane form an acute angle. According to the milling and shaping cutter for the electrode cap, when the electrode cap is milled and shaped, an acute angle formed by a cutting edge surface is sharper, the grinding pressure can be reduced, more copper cuttings of the electrode cap are flat and smooth after being cut, the situation that pits are generated when the copper cuttings are extruded to fall off is avoided, the cut copper cuttings can be quickly discharged without being accumulated, and the machining efficiency of the electrode cap is improved. After cutting and shaping, the surface of the electrode cap is smooth and round without edges and burrs, the cutting effect is remarkably improved, the welding quality is improved, and the product percent of pass is increased.

Description

Technical Field

[0001] The present application relates to the technical field of welding equipment, and in particular to a milling and shaping tool for an electrode cap. Background Art

[0002] The electrode cap is a type of welding electrode used for welding of resistance welding equipment, such as single-sided spot welders, fixed spot welders, hanging spot welders, manipulator spot welders and robot spot welders. Because it is placed on the electrode connecting rod, it is called an electrode cap. The material is mostly chromium zirconium copper, and there is also dispersed copper. After a certain number of welding, the welding surface of the electrode cap will deform and wear, so that the electrode cap needs to be milled or replaced before continuing welding.

[0003] However, when conventional electrode cap milling and shaping tools are used in the prior art to mill and shape the electrode cap to repair the required shape, the copper-zinc alloy layer formed on the surface of the electrode cap is easily detached due to the vibration generated during milling and cannot be discharged in time due to its low hardness and fragility, and the chips are accumulated at the milling position of the blade, affecting the cutting effect; after milling, the front end face of the electrode cap is easily formed with ridges extending from the center of the end face to the circumference of the end face, or with spotted pits on the end face, and the required shape for welding cannot be achieved; this results in poor cutting effect and low product qualification rate. Summary of the invention

[0004] The embodiment of the present application provides a milling and shaping tool for an electrode cap, aiming to solve the problems of poor cutting effect and low product qualification rate when milling and shaping the electrode cap in the prior art methods.

[0005] In a first aspect, the present application discloses a milling shaping tool for an electrode cap, which is used for milling and shaping the electrode cap, and includes a milling shaping blade, a tool holder, and a cup head hexagon socket screw;

[0006] The tool holder is provided with a milling shaping blade positioning groove, the milling shaping blade is adapted to the milling shaping blade positioning groove, and the cup head hexagonal screw fixes the milling shaping blade in the milling shaping blade positioning groove; the blade surface of the milling shaping blade forms an acute angle with the horizontal plane.

[0007] The present application discloses a milling shaping tool for an electrode cap, which is used for milling and shaping the electrode cap, and includes a milling shaping blade, a tool holder, and a cup head hexagon socket screw; the tool holder is provided with a milling shaping blade positioning groove, the milling shaping blade is adapted to the milling shaping blade positioning groove, and the cup head hexagon socket screw fixes the milling shaping blade in the milling shaping blade positioning groove; the blade surface of the milling shaping blade forms an acute angle with the horizontal plane. The milling shaping tool of the electrode cap makes the electrode cap sharper when milling and shaping, which can reduce the grinding pressure, so that more copper chips of the electrode cap are cut off, rather than squeezed off, which will cause pits on the surface of the electrode cap, while cutting will make the surface of the electrode cap flat and smooth; and the cut copper chips can be quickly discharged without accumulation, and the surface of the electrode cap is smooth and round without edges and burrs after cutting and shaping, which significantly improves the cutting effect, thereby improving the welding quality and the product qualification rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0009] Figure 1 An exploded view of a milling shaping tool for an electrode cap provided in an embodiment of the present application;

[0010] Figure 2 A cross-sectional view of a milling shaping tool for an electrode cap provided in an embodiment of the present application when in use;

[0011] Figure 3 A partial schematic diagram of a milling shaping tool for an electrode cap provided in an embodiment of the present application;

[0012] Figure 4 Another partial cross-sectional view of the milling shaping tool for the electrode cap provided in an embodiment of the present application.

[0013] Among them, the reference numerals in the figures are as follows:

[0014] 1. Milling shaping tool; 11. Milling shaping blade; 111. Blade surface; 1111. End face sharp edge; 112. Shaping surface; 1121. Arc blunt edge; 113. Flat surface; 114. Positioning surface; 115. Guide groove; 116. Threaded through hole; 117. Threaded through hole notch; 12. Tool holder; 121. First trapezoidal buckle; 13. Cup head hexagon socket screw; 2. Electrode cap; 21. Surface to be milled; 211. End face; 212. Arc side face. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0016] It should be understood that when used in this specification and the appended claims, the terms "include" and "comprises" indicate the presence of described features, integers, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or combinations thereof.

[0017] It should also be understood that the terms used in this application specification are only for the purpose of describing specific embodiments and are not intended to limit the application. As used in this application specification and the appended claims, the singular forms "a", "an" and "the" are intended to include plural forms unless the context clearly indicates otherwise.

[0018] It should be further understood that the term “and / or” used in the specification and appended claims refers to any combination and all possible combinations of one or more of the associated listed items, and includes these combinations.

[0019] See also Figures 1 to 4 , Figure 1 An exploded view of a milling shaping tool for an electrode cap provided in an embodiment of the present application; Figure 2 A cross-sectional view of a milling shaping tool for an electrode cap provided in an embodiment of the present application when in use;

[0020] Figure 3 A partial schematic diagram of a milling shaping tool for an electrode cap provided in an embodiment of the present application; Figure 4 Another partial cross-sectional view of the milling shaping tool for the electrode cap provided in the embodiment of the present application. Figures 1 to 4 As shown, the embodiment of the present application provides a milling shaping tool 1 for an electrode cap, which is used for milling and shaping an electrode cap 2, and includes a milling shaping blade 11, a tool holder 12, and a cup head hexagon socket screw 13;

[0021] The blade seat 12 is provided with a milling shaping blade positioning groove, the milling shaping blade 11 is adapted to the milling shaping blade positioning groove, and the cup head hexagon socket screw 13 fixes the milling shaping blade 11 in the milling shaping blade positioning groove; the blade surface 111 of the milling shaping blade 11 forms an acute angle with the horizontal plane.

[0022] In this embodiment, the milling shaping tool 1 is used for milling and shaping the electrode cap 2; the electrode cap 2 is a fragile electrode cap; the milling shaping tool 1 is composed of the milling shaping blade 11, the tool holder 12 and the cup head hexagon socket screw 13; Figure 1 As shown, the tool holder 12 is composed of two cylinders, one large and one small, and the two cylinders are integrally formed. At the same time, the tool holder 12 composed of two cylinders has a notch, and one end of the notch of the tool holder 12 is provided with the milling shaping blade positioning groove, and the milling shaping blade 11 is adapted to the milling shaping blade positioning groove; the cup head hexagon socket screw 13 passes through the milling shaping blade 11 and penetrates into the interior of the tool holder 12, so that the milling shaping blade 11 is fixed in the milling shaping blade positioning groove; the blade surface 111 of the milling shaping blade 11 forms an acute angle with the horizontal plane; the blade surface 111 is sharper when it is at an acute angle, which can reduce the grinding pressure, so that more copper chips of the electrode cap 2 are cut off instead of being squeezed off. Squeezing and falling off will cause pits on the surface of the electrode cap 2, while cutting will make the surface of the electrode cap 2 flat and smooth.

[0023] In one embodiment, if Figure 1 and Figure 3 As shown, the milling shaping blade 11 is provided with the cutting edge surface 111, the shaping surface 112, the flattening surface 113 and the positioning surface 114; the cutting edge surface 111, the shaping surface 112, the flattening surface 113 and the positioning surface 114 are sequentially connected and located at the top end surface of the milling shaping blade 11.

[0024] In this embodiment, the top surface of the milling shaping blade 11 can be divided into four areas, namely the blade surface 111, the shaping surface 112, the flat surface 113 and the positioning surface 114; the blade surface 111 is used for smooth milling of the electrode cap, and the shaping surface 112 is used for extrusion shaping the electrode cap; the flat surface 113 is used to be flush with the top of the tool seat 12; the positioning surface 114 is positioned with the milling shaping blade positioning groove.

[0025] In one embodiment, if Figure 2 and Figure 4 As shown, the angle between the plane where the blade surface 111 is located and the plane where the to-be-milled surface 21 of the electrode cap 2 is located is less than 90°.

[0026] In this embodiment, the blade surface 111 is not on the same plane as the horizontal plane, and the plane where the blade surface 111 is located is less than 90° from the plane where the milling surface 21 of the electrode cap 2 is located, so that the sharpness of the blade surface 111 can be increased and the cutting efficiency can be improved.

[0027] In one embodiment, if Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, an end of the blade surface 111 close to the electrode cap 2 is provided with an end face sharp edge 1111 , and the end face sharp edge 1111 is used for smoothly cutting the end face 211 of the surface to be milled 21 .

[0028] In this embodiment, the blade surface 111 is used for cutting the electrode cap 2 at one end thereof and is provided with the end face edge 1111, and the end face edge 1111 is used for smoothly cutting the end face 211 of the milling surface 21, wherein the end face 211 is the bottom end face of the electrode cap 2, so that the end face 211 of the electrode cap 2 is repaired to the shape required for work.

[0029] In one embodiment, if Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, an arc-shaped blunt edge 1121 is provided at one end of the shaping surface 112 close to the electrode cap 2 ; the arc-shaped blunt edge 1121 is used for extruding and shaping the arc-shaped side surface 212 of the surface to be milled 21 .

[0030] In this embodiment, the shaping surface 112 is used to extrude and shape the electrode cap 2 at one end and is provided with the arc blunt edge 1121, and the arc blunt edge 1121 is used to extrude and shape the arc side surface 212 of the milling surface 21, wherein the arc side surface 212 is the side surface of the electrode cap 2 close to the bottom end, so that the arc side surface 212 of the electrode cap 2 is repaired to the shape required for work.

[0031] In one embodiment, if Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the milling shaping blade 11 is further provided with a guide groove 115 , which is located on the side of the milling shaping blade 11 , and is used to guide out copper chips dropped when the end face 211 of the electrode cap 2 is cut by the end face edge 1111 .

[0032] In this embodiment, the milling shaping blade 11 is also provided with the guide groove 115, and the guide groove 115 is located on the side of the milling shaping blade 11, and the plane where the guide groove 115 is located is less than 90° from the plane where the blade surface 111 is located, which can increase the sharpness of the edge of the guide groove 115, facilitate cutting off the fallen copper sheets, and make the fallen copper sheets become smaller copper chips, and the guide groove 115 can quickly guide these copper chips to prevent the accumulation of copper chips and affect the electrode cap 2, so that the surface of the electrode cap 2 after cutting and shaping is smooth, round and has no edges or burrs.

[0033] In one embodiment, if Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the milling shaping blade 11 is further provided with a threaded through hole 116 and a threaded through hole gap 117 . The threaded through hole 116 and the threaded through hole gap 117 both penetrate the milling shaping blade 11 , and the threaded through hole 116 is connected to the threaded through hole gap 117 .

[0034] In this embodiment, the milling shaping blade 11 is also provided with the threaded through hole 116 and the threaded through hole gap 117, and the threaded through hole 116 and the threaded through hole gap 117 both penetrate the milling shaping blade 11, and the threaded through hole 116 is used to be penetrated by the cup head hexagon socket screw 13, so as to fix the milling shaping blade 11 on the blade seat 12; the threaded through hole 116 is connected with the threaded through hole gap 117, so that the cup head hexagon socket screw 13 can deform the threaded through hole gap 117 through the threaded through hole 116, so that the threaded through hole gap 117 can be slightly enlarged.

[0035] In one embodiment, if Figure 1 , Figure 2 and Figure 3 As shown, the plane where the threaded through hole notch 117 is located is parallel to the plane where the positioning surface 114 is located.

[0036] In this embodiment, the plane where the threaded through hole gap 117 is located is parallel to the plane where the positioning surface 114 is located, and the threaded through hole gap 117 is located directly below the positioning surface 114. When the cup head hexagon socket screw 13 deforms the threaded through hole gap 117 through the threaded through hole 116, the threaded through hole gap 117 is slightly enlarged, so that the positioning surface 114 and the milling shaping blade positioning groove can be seamlessly fitted, thereby improving the stability of the installation of the milling shaping blade 11.

[0037] In one embodiment, if Figure 1 , Figure 2 and Figure 3 As shown, the plane where the flat surface 113 is located is on the same plane as the plane where the top end of the tool holder 12 is located.

[0038] In this embodiment, the plane where the flat surface 113 is located is on the same plane as the plane where the top of the tool holder 12 is located, so that after the milling shaping blade 11 is installed in the tool holder 12, it can be determined whether the installation of the milling shaping blade 11 is correct by observing whether the flat surface 113 is flush with the top of the tool holder 12.

[0039] In one embodiment, if Figure 1 As shown, the outer side surface of the knife seat 12 is provided with a first trapezoidal buckle 121 and a second trapezoidal buckle, and the first trapezoidal buckle 121 and the second trapezoidal buckle are symmetrically arranged.

[0040] In this embodiment, the outer side surface of the tool holder 12 is provided with the first trapezoidal buckle 121 and the second trapezoidal buckle, the first trapezoidal buckle 121 and the second trapezoidal buckle are symmetrically arranged, and the first trapezoidal buckle 121 and the second trapezoidal buckle are used to realize the fixing and disassembly of the tool holder 12.

[0041] The present application discloses a milling shaping tool for an electrode cap, which is used for milling and shaping the electrode cap, and includes a milling shaping blade, a tool holder, and a cup head hexagon socket screw; the tool holder is provided with a milling shaping blade positioning groove, the milling shaping blade is adapted to the milling shaping blade positioning groove, and the cup head hexagon socket screw fixes the milling shaping blade in the milling shaping blade positioning groove; the blade surface of the milling shaping blade forms an acute angle with the horizontal plane. The milling shaping tool of the electrode cap makes the electrode cap sharper when milling and shaping, which can reduce the grinding pressure, so that more copper chips of the electrode cap are cut off, rather than squeezed off, which will cause pits on the surface of the electrode cap, while cutting will make the surface of the electrode cap flat and smooth; and the cut copper chips can be quickly discharged without accumulation, and the surface of the electrode cap is smooth and round without edges and burrs after cutting and shaping, which significantly improves the cutting effect, thereby improving the welding quality and the product qualification rate.

[0042] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed in the present application, and these modifications or replacements should be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be based on the protection scope of the claims.

Claims

1. A milling and shaping tool for an electrode cap, used for milling and shaping an electrode cap, characterized in that: Includes milling shaping blade, blade holder and cup head hexagon screw; The tool holder is provided with a milling shaping blade positioning groove, the milling shaping blade is adapted to the milling shaping blade positioning groove, and the cup head hexagon socket screw fixes the milling shaping blade in the milling shaping blade positioning groove; The blade surface of the milling shaping blade forms an acute angle with the horizontal plane.

2. The milling shaping tool for the electrode cap according to claim 1, characterized in that: The milling shaping blade is provided with the blade surface, shaping surface, flattening surface and positioning surface; the blade surface, shaping surface, flattening surface and positioning surface are sequentially connected and located at the top end surface of the milling shaping blade.

3. The milling shaping tool for the electrode cap according to claim 2, characterized in that: The angle between the plane where the blade surface is located and the plane where the to-be-milled surface of the electrode cap is located is less than 90 degrees.

4. The milling shaping tool for the electrode cap according to claim 3, characterized in that: An end of the blade surface close to the electrode cap is provided with an end face sharp edge, and the end face sharp edge is used for smoothly cutting the end face of the surface to be milled.

5. The milling shaping tool for the electrode cap according to claim 4, characterized in that: An end of the shaping surface close to the electrode cap is provided with an arc blunt edge; the arc blunt edge is used for extruding and shaping the arc side surface of the surface to be milled.

6. The milling shaping tool for the electrode cap according to claim 5, characterized in that: The milling shaping blade is also provided with a guide groove, which is located on the side of the milling shaping blade and is used to guide out copper chips that fall from the end surface of the electrode cap when the end surface sharp edge cuts the end surface.

7. The milling shaping tool for the electrode cap according to claim 6, characterized in that: The milling shaping blade is also provided with a threaded through hole and a threaded through hole gap. The threaded through hole and the threaded through hole gap both penetrate the milling shaping blade, and the threaded through hole is communicated with the threaded through hole gap.

8. The milling shaping tool for the electrode cap according to claim 7, characterized in that: The plane where the threaded through hole notch is located is parallel to the plane where the positioning surface is located.

9. The milling shaping tool for the electrode cap according to claim 8, characterized in that: The plane where the flat surface is located is on the same plane as the plane where the top end of the knife seat is located.

10. The milling shaping tool for the electrode cap according to claim 9, characterized in that: The outer side surface of the knife seat is provided with a first trapezoidal buckle and a second trapezoidal buckle, and the first trapezoidal buckle and the second trapezoidal buckle are symmetrically arranged.

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