Circular saw blade with cutting notches arranged in staggered mode

The circular saw blade with staggered cutting notches addresses the issue of iron chip entrapment by arranging edges in a staggered pattern, ensuring easy chip discharge and improved cutting performance and longevity.

CN222199132UActive Publication Date: 2024-12-20李佩玲 +1
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Patent Information

Application Number
CN202420850112.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2024-12-20
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The issue with existing circular saw blades is that iron chips curl and squeeze each other in the cutting groove during high-speed metal cutting, making chip removal difficult and affecting the cutting ability and service life.

Method used

A circular saw blade with staggered cutting notches, where the cutting edges of adjacent blades are arranged in a staggered manner, with each edge's length being shorter than the thickness of its respective cutting portion, allowing iron chips to be easily discharged.

Benefits of technology

The staggered cutting notches facilitate easy discharge of iron chips, preventing them from squeezing and remaining in the cutting groove, thus enhancing cutting ability and extending the blade's service life.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222199132U_ABST
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Abstract

The utility model provides a circular saw blade with cutting notches arranged in a staggered mode, which comprises a saw blade body, a plurality of cutting notches and a plurality of cutting notches, the plurality of first blades are fixedly arranged in the assembling groove of the saw blade body, each first blade is provided with a first cutting part, and each first cutting part is provided with a first cutting edge and a first cutting notch; the plurality of second blades are fixedly arranged in the assembling groove of the saw blade body, each second blade is provided with a second cutting portion, each second cutting portion is provided with a second cutting edge and a second cutting notch, the cutting portion of each blade is provided with a cutting notch, and the cutting notches between the adjacent blades are arranged in a staggered mode. When the circular saw blade is used for cutting a metal workpiece, the width of scrap iron cut from the metal workpiece is smaller than the width of a cutting groove formed by cutting, so that the scrap iron can be easily discharged out of the cutting groove.
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Description

Technical Field

[0001] The utility model relates to a circular saw blade, in particular to a circular saw blade with staggered cutting notches. Background Art

[0002] In the field of metal processing, cutting is a common and important technology with various methods. Among them, circular saw blades are a widely used cutting tool. Multiple blades are installed on the saw blade body, which can efficiently perform cutting operations such as cutting or grooving on metal workpieces.

[0003] However, when a circular saw blade cuts a metal workpiece at high speed, the width of the iron chips cut from the metal workpiece will match the length of the cutting edge of the circular saw blade, and the cutting groove formed on the metal workpiece will also be of the same width. These iron chips are tightly curled into a solid ball in the cutting groove. Since the circular saw blade is a tool for deep cutting, the deeper the cutting, the longer the iron chips with the same width as the cutting groove width stay in the cutting groove, and they will squeeze each other in the cutting groove. This will make chip removal difficult, which in turn affects the cutting ability and service life of the circular saw blade. Utility Model Content

[0004] The utility model provides a circular saw blade with staggered cutting notches, the main purpose of which is to improve the cutting ability and service life of the circular saw blade.

[0005] To achieve the aforementioned objectives, the utility model provides a circular saw blade with staggered cutting notches, comprising: a saw blade body having an axial direction and a plurality of assembly grooves surrounding the axial direction; a plurality of first blades fixedly arranged in the assembly groove of the saw blade body, and each having a first cutting portion, the first cutting portion having a first cutting edge and a first cutting notch arranged along the axial direction, so that the length of the first cutting edge is smaller than the thickness of the first cutting portion; and a plurality of second blades fixedly arranged in the assembly groove of the saw blade body and arranged at intervals with each of the first blades, and each having a second cutting portion, the second cutting portion having a second cutting edge and a second cutting notch arranged along the axial direction, so that the length of the second cutting edge is smaller than the thickness of the second cutting portion, and the second cutting notches are staggered with the first cutting notches.

[0006] The utility model has the effect that the cutting notches are arranged in a staggered manner on the cutting portion of each blade, and the cutting notches between adjacent blades are designed so that when the circular saw blade performs cutting processing on a metal workpiece, the width of the iron chips cut off the metal workpiece will be smaller than the width of the cutting groove formed by the cutting, so that the iron chips can be easily discharged from the cutting groove, and it is avoided that the iron chips are squeezed and remain in the cutting groove, which affects the cutting ability and service life of the circular saw blade.

[0007] Preferably, the assembly groove of the saw blade body has first positioning structures arranged face to face, and the first blade and the second blade both have second positioning structures arranged oppositely, and each of the second positioning structures is positioned relative to each of the first positioning structures.

[0008] Preferably, the first cutting edge of the first blade and the second cutting edge of the second blade are arranged in a staggered manner.

[0009] Preferably, each of the first blades has two first cutting portions, and the two first cutting portions are respectively arranged at two ends of the first blade.

[0010] Preferably, each of the second blades has two second cutting portions, and the two second cutting portions are respectively arranged at two ends of the second blade. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a three-dimensional diagram of the first embodiment of the utility model, showing the state in which the saw blade body, the first blade and the second blade are combined.

[0012] Figure 2 It is a partial enlarged view of the first embodiment of the utility model.

[0013] Figure 3A It is a three-dimensional diagram of the first embodiment of the utility model, showing the state of the first blade.

[0014] Figure 3B It is a partial side view of the first embodiment of the utility model, showing the partial state of the first blade.

[0015] Figure 4A It is a three-dimensional diagram of the first embodiment of the utility model, showing the state of the second blade.

[0016] Figure 4B It is a partial side view of the first embodiment of the utility model, showing the partial state of the second blade.

[0017] Figure 5 It is a combined cross-sectional view of the first embodiment of the utility model.

[0018] Figure 6 It is a side view of the second embodiment of the utility model, showing the state of the first blade.

[0019] Figure 7 It is a side view of the second embodiment of the utility model, showing the state of the second blade. DETAILED DESCRIPTION

[0020] See also Figures 1 to 4BAs shown, the first embodiment of the utility model provides a circular saw blade with staggered cutting notches, which is suitable for cutting a metal workpiece (not shown in the figure). The circular saw blade with staggered cutting notches is mainly composed of a saw blade body 10, a plurality of first blades 20, and a plurality of second blades 30, wherein:

[0021] The saw blade body 10 has an axial direction 11 and a plurality of assembly grooves 12 surrounding the axial direction 11 . In this embodiment, the saw blade body 10 is circular, and each of the assembly grooves 12 is arranged at the edge of the saw blade body 10 .

[0022] Each of the first blades 20 is fixedly mounted in the assembly groove 12 of the saw blade body 10, and each has a first cutting portion 21, wherein the first cutting portion 21 has a first cutting edge 211 and a first cutting notch 212 arranged along the axial direction 11, so that the length L1 of the first cutting edge 211 is smaller than the thickness D1 of the first cutting portion 21; in this embodiment, Figure 3A and Figure 3B For the purpose of defining the direction, the first cutting portion 21 further has a first left side surface 213 perpendicular to the axial direction 11 and a first right side surface 214 opposite to the first left side surface 213, and the first cutting notch 212 is formed by the first left side surface 213 being concavely formed toward the first right side surface 214. The thickness D1 of the first cutting portion 21 refers to the shortest distance between the first left side surface 213 and the first right side surface 214.

[0023] Each of the second blades 30 is fixedly mounted in the assembly groove 12 of the saw blade body 10 and is arranged at intervals with each of the first blades 20, and each has a second cutting portion 31, and the second cutting portion 31 has a second cutting edge 311 and a second cutting notch 312 arranged along the axial direction 11, so that the length L2 of the second cutting edge 311 is smaller than the thickness D2 of the second cutting portion 31, and the second cutting notch 312 is staggered with the first cutting notch 212; and because the second cutting notch 312 is staggered with the first cutting notch 212, the second cutting edge 311 is also staggered with the first cutting edge 211. In this embodiment, Figure 4A and Figure 4BAs a basis for defining the direction, the second cutting portion 31 also has a second left side 313 perpendicular to the axial direction 11 and a second right side 314 opposite to the second left side 313, and the second left side 313 and the first left side 213 of the first blade 20 are the same side plane, the second right side 314 and the first right side 214 of the first blade 20 are the same side plane, and the second cutting notch 312 is formed by the second right side 314 being concavely arranged toward the second left side 313. The thickness D2 of the second cutting portion 31 refers to the shortest distance between the second left side 313 and the second right side 314.

[0024] The above is the description of the main components of the first embodiment of the utility model. The operation mode and function of the utility model are described as follows:

[0025] The width of the cutting groove of the metal workpiece will be equal to the thickness of the cutting portion: since the first cutting portion 21 of the first blade 20 is provided with the first cutting notch 212 and the first cutting edge 211 in sequence from left to right along the axial direction 11, and the second cutting portion 31 of the second blade 30 is provided with the second cutting edge 311 and the second cutting notch 312 in sequence from left to right along the axial direction 11, the first cutting notch 212 and the second cutting notch 312 are arranged in a staggered manner, and the first cutting edge 211 and the second cutting edge 311 are also arranged in a staggered manner, therefore, When the circular saw blade performs a cutting operation on a metal workpiece, the first cutting edge 211 and the second cutting edge 311 will cut the metal workpiece alternately in sequence, and the first cutting edge 211 will fill in the uncut portion of the second cutting notch 312, and the second cutting edge 311 will fill in the uncut portion of the first cutting notch 212. Accordingly, the cutting groove generated by the circular saw blade when cutting the metal workpiece will have a groove width equal to the thickness D1 of the first cutting portion 21 of the first blade 20 and the thickness D2 of the second cutting portion 31 of the second blade 30.

[0026] The width of the iron chips of the metal workpiece will be smaller than the width of the cutting groove: by designing that the length L1 of the first cutting edge 211 is smaller than the thickness D1 of the first cutting portion 21, and by designing that the length L2 of the second cutting edge 311 is smaller than the thickness D2 of the second cutting portion 22, the width of the iron chips cut from the metal workpiece by the first cutting edge 211 and the second cutting edge 311 will be smaller than the thicknesses D1 and D2 of the first cutting portion 21 and the second cutting portion 22. It can be seen from the above description that the width of the iron chips is therefore smaller than the width of the cutting groove of the metal workpiece, and accordingly, the iron chips can be easily discharged out of the cutting groove.

[0027] Accordingly, by providing cutting notches on the cutting portion of each blade and by designing the cutting notches between adjacent blades to be arranged in a staggered manner, when the circular saw blade performs cutting processing on a metal workpiece, the width of the iron chips cut off the metal workpiece will be smaller than the width of the cutting groove formed by the cutting, so that the iron chips can be easily discharged from the cutting groove, thereby preventing the iron chips from squeezing each other and remaining in the cutting groove, which would affect the cutting ability and service life of the circular saw blade.

[0028] It is worth noting that, see Figures 3A to 5 As shown, the assembly groove 12 of the saw blade body 10 has first positioning structures 121 arranged face to face, each of the first positioning structures 121 is convex, and the cross-section of each of the first positioning structures 121 is conical, but not limited to this, and may also be concave.

[0029] The first blade 20 and the second blade 30 both have second positioning structures 22 and 32 that are arranged in opposite directions. Each of the second positioning structures 22 and 32 is concave, but is not limited to this, and can also be convex. Each of the second positioning structures 22 and 32 is positioned with each of the first positioning structures 121 respectively.

[0030] See also Figure 6 and Figure 7 As shown, the second embodiment of the utility model provides a circular saw blade with staggered cutting notches, which is different from the first embodiment in that:

[0031] Each of the first blades 20 has two first cutting portions 21, which are respectively disposed at two ends of the first blade 20. Each of the second blades 30 has two second cutting portions 31, which are respectively disposed at two ends of the second blade 30.

[0032] Accordingly, when the first cutting portion 21 of the first blade 20 or the second cutting portion 31 of the second blade 30 on the saw blade body 10 is damaged or needs maintenance, the first blade 20 or the second blade 30 can be turned over and placed, and the other undamaged first cutting portion 21 or the second cutting portion 31 can be used to continue the cutting operation, thereby greatly reducing the waiting time for maintenance or replacement of the circular saw blade.

Claims

1. A circular saw blade having staggered cutting notches, It is characterized in that include: A saw blade body having an axial direction and a plurality of grooves arranged around the axial direction; A plurality of first blades are fixedly mounted in the assembly groove of the saw blade body and each has a first cutting portion, wherein the first cutting portion has a first cutting edge and a first cutting notch arranged along the axial direction, so that the length of the first cutting edge is smaller than the thickness of the first cutting portion; and A plurality of second blades are fixedly arranged in the assembly groove of the saw blade body and are arranged at intervals with each of the first blades, and each has a second cutting portion, the second cutting portion has a second cutting edge and a second cutting notch arranged along the axial direction, so that the length of the second cutting edge is smaller than the thickness of the second cutting portion, and the second cutting notch and the first cutting notch are arranged in an alternating manner.

2. A circular saw blade having staggered cutting notches as claimed in claim 1, It is characterized in that The assembly groove of the saw blade body has first positioning structures arranged face to face, and the first blade and the second blade both have second positioning structures arranged opposite to each other, and each of the second positioning structures is respectively positioned with each of the first positioning structures.

3. A circular saw blade with staggered cutting notches as claimed in claim 1, It is characterized in that The first cutting edge of the first blade and the second cutting edge of the second blade are arranged in a staggered manner.

4. A circular saw blade with staggered cutting notches as claimed in claim 1, It is characterized in that Each of the first blades has two first cutting portions, and the two first cutting portions are respectively arranged at two ends of the first blade.

5. A circular saw blade with staggered cutting notches as claimed in claim 1, It is characterized in that Each of the second blades has two second cutting portions, and the two second cutting portions are respectively arranged at two ends of the second blade.