Special wire series welding device for aluminum-based lamp panel

Abstract

The utility model discloses a special wire series welding device for an aluminum-based lamp panel, which comprises a processing table and a purification part for treating harmful gas generated by welding, the purification component comprises a purification chamber fixedly connected with one side of the top of the processing table, a support plate connected with one side of the purification chamber, a fan connected with the support plate, an exhaust pipe connected with one side of the fan, a first air suction pipe connected with the top of the purification chamber, a corrugated pipe connected with the first air suction pipe and a second air suction pipe connected with the corrugated pipe; by arranging the machining table and the purification part, the problems that when an existing aluminum base lamp panel is welded in series, a special electric wire needs to be used, the two ends of the special electric wire need to be welded to the two lamp panels respectively, harmful smoke can be generated in the welding process, the environment can be polluted when the harmful smoke is directly discharged, and if the harmful smoke is inhaled by workers, the environment cannot be polluted are solved. And the body health of workers can be influenced, so that the practicability is insufficient.

Description

Technical Field

[0001] The utility model relates to the technical field of lamp panel welding, in particular to a special wire series welding device for aluminum-based lamp panels. Background Art

[0002] Aluminum substrate is a metal-based copper-clad laminate with good heat dissipation function. Generally, a single-sided board consists of three layers, namely the circuit layer (copper foil), the insulation layer and the metal base layer. It is commonly used in LED lighting products. There are two sides, the white side is for welding LED pins, and the other side is the original color of aluminum. Generally, it will be coated with thermal conductive slurry and contact with the thermal conductive part. There are also ceramic substrates, etc. Aluminum substrates are generally stored in a dark and dry environment. Most aluminum substrates are very easy to get damp, yellow and black.

[0003] The current aluminum-based light panels require special wires for series welding, and the two ends of the special wires need to be welded to the two light panels respectively. However, during welding, harmful smoke will be generated. Direct emission of harmful smoke will pollute the environment. If inhaled by workers, it will affect their health, resulting in insufficient practicality. Utility Model Content

[0004] The purpose of the present utility model is to address the deficiencies in the prior art and to provide a dedicated electric wire series welding device for aluminum-based lamp panels, so as to solve the problem raised in the above background technology that, when the current aluminum-based lamp panels are welded in series, dedicated electric wires need to be used, and the two ends of the dedicated electric wires need to be welded to the two lamp panels respectively, but harmful smoke will be generated during welding. The direct emission of harmful smoke will pollute the environment. If inhaled by the staff, it will affect the health of the staff, thereby leading to the problem of insufficient practicality.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a special wire series welding device for aluminum-based lamp panels, comprising a processing table and a purification component for treating harmful gases generated by welding, the purification component comprising a purification chamber fixedly connected to one side of the top of the processing table, a support plate connected to one side of the purification chamber, a fan connected to the support plate, an exhaust pipe connected to one side of the fan, a first suction pipe connected to the top of the purification chamber, a corrugated pipe connected to the first suction pipe, a second suction pipe connected to the corrugated pipe, an suction head connected to the second suction pipe, a connecting port opened on one side of the purification chamber, a mounting frame connected to the connecting port, a filter screen connected to the top of the mounting frame, an activated carbon filter screen connected to the bottom of the mounting frame, a positioning component for fixing the suction head, and a disassembly component for maintaining the filter screen and the activated carbon filter screen.

[0006] Preferably, the positioning component includes a fixed frame fixedly connected to the bottom of the purification chamber, sliding openings respectively opened on both sides of the fixed frame, a sliding rod connected to the sliding opening, a connecting plate fixedly connected to one end of the sliding rod, a limiting block fixedly connected to the other end of the sliding rod, and a first spring sleeved on the outside of the sliding rod, the sliding rod is slidably connected to the sliding opening, and the two ends of the first spring are respectively fixedly connected to the limiting block and the fixed frame.

[0007] Preferably, the disassembly component includes a groove opened on one side of the mounting frame, fixed plates respectively arranged on both sides of the groove, a clamping rod connected to the fixed plate, clamping grooves respectively opened on both sides of the connecting port, a guide rod respectively fixedly connected to the two sides of the groove, and a second spring sleeved on the outside of the guide rod, the clamping rod passes through the groove and is slidably connected to the mounting frame, and the guide rod passes through the fixed plate and is slidably connected to the fixed plate.

[0008] Preferably, extension plates are fixedly connected to both sides of the fixing frame, guide grooves are provided on the tops of the extension plates, guide blocks are fixedly connected to the bottom of the limiting block, and the guide blocks are slidably connected to the guide grooves.

[0009] Preferably, one side of the fixed plate is fixedly connected to a push plate, and one side of the push plate is fixedly connected to an L-shaped plate.

[0010] Preferably, a fixing rod is fixedly connected to the bottom of the fixing frame, a placement plate is fixedly connected to the top of the fixing rod, and the placement plate is arc-shaped.

[0011] Preferably, a placing seat is fixedly connected to both sides of the top of the processing table, a supporting frame is fixedly connected to the top of the processing table, a sliding groove is opened on the supporting frame, a sliding block is slidably connected in the sliding groove, a first cylinder is fixedly connected to one side of the sliding block, a second cylinder is fixedly connected to the top of the sliding block, a mounting plate is fixedly connected to the bottom of the second cylinder, and electric soldering irons are fixedly connected to both sides of the bottom of the mounting plate.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. By setting up the processing table and purification components, the fan can generate suction, the suction head can move freely, and the suction head can be moved to the welding place, so that the harmful smoke generated by welding can be sucked into the purification room, and the harmful smoke can be filtered and purified through the filter net and activated carbon filter net in the purification room, so as to prevent the harmful smoke from being inhaled by the staff, and ensure the health of the staff. At the same time, it can prevent harmful gases from polluting the environment, and the mounting frame can be quickly removed from the purification room, which can facilitate the cleaning and replacement of blocked filters and activated carbon filters, thereby improving the replacement efficiency and thus improving the practicality.

[0014] 2. By providing a positioning component, the suction head can be placed in the fixing frame when not in use, and the second suction pipe can squeeze the two limiting blocks, and the two limiting blocks can move to both sides. The movement of the limiting blocks can drive the first spring to deform, and the elasticity of the first spring can be used to push the limiting blocks to fix the second suction pipe, and then the suction head can be fixed, which can prevent the suction head from being placed randomly, improve the overall aesthetics, and further improve the practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 It is a front view of the utility model;

[0017] Figure 3 For the utility model Figure 2 The three-dimensional cross-section view at AA in the middle;

[0018] Figure 4 For the utility model Figure 3 Enlarged view of point C in the middle;

[0019] Figure 5 It is a left view of the utility model;

[0020] Figure 6 For the utility model Figure 5 A three-dimensional cross-section view at the middle BB;

[0021] Figure 7 For the utility model Figure 6 Enlarged view of point D in the middle.

[0022] In the figure: 1, processing table; 21, purification chamber; 22, support plate; 23, fan; 24, exhaust pipe; 25, first suction pipe; 26, bellows; 27, second suction pipe; 28, suction head; 29, connection port; 30, mounting frame; 31, filter screen; 32, activated carbon filter screen; 41, fixing frame; 42, sliding port; 43, slide rod; 44, connecting plate; 45, limiting block; 46, first spring; 51 , groove; 52, fixing plate; 53, clamping rod; 54, clamping groove; 55, guide rod; 56, second spring; 61, extension plate; 62, guide groove; 63, guide block; 71, push plate; 72, L-shaped plate; 81, fixing rod; 82, placement plate; 91, placement seat; 92, support frame; 93, slide groove; 94, slider; 95, first cylinder; 96, second cylinder; 97, mounting plate; 98, soldering iron. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 as well as Figure 7The utility model provides a technical solution: a special wire series welding device for aluminum-based lamp panels, comprising a processing table 1 and a purification component for treating harmful gases generated by welding, the purification component comprising a purification chamber 21 fixedly connected to one side of the top of the processing table 1, a support plate 22 connected to one side of the purification chamber 21, a fan 23 connected to the support plate 22, an exhaust pipe 24 connected to one side of the fan 23, a first suction pipe 25 connected to the top of the purification chamber 21, a corrugated pipe 26 connected to the first suction pipe 25, a second suction pipe 27 connected to the corrugated pipe 26, an suction head 28 connected to the second suction pipe 27, a connection port 29 opened on one side of the purification chamber 21, a mounting frame 30 connected to the connection port 29, and a mounting frame 30 connected to the top of the mounting frame 30. The filter screen 31, the activated carbon filter screen 32 connected to the bottom of the mounting frame 30, the positioning component for fixing the suction head 28 and the disassembly component for maintaining the filter screen 31 and the activated carbon filter screen 32, the first suction pipe 25 is connected to the top of the purification chamber 21, the exhaust pipe 24 is connected to the right side of the purification chamber 21, and the two ends of the bellows 26 are respectively connected to the first suction pipe 25 and the second suction pipe 27, the suction head 28 can move freely, and the suction head 28 can be moved to the welding position. The fan 23 can generate suction when it works, and the harmful smoke can be sucked into the purification chamber 21 through the suction head 28, and can be filtered and purified through the filter screen 31 and the activated carbon filter screen 32 in the purification chamber 21, so as to prevent it from being inhaled by the human body and polluting the environment. The disassembly components include a groove 51 provided on one side of the mounting frame 30, fixed plates 52 provided on both sides of the groove 51, a clamping rod 53 connected to the fixed plate 52, clamping grooves 54 provided on both sides of the connecting port 29, guide rods 55 fixedly connected to both sides of the groove 51, and a second spring 56 sleeved on the outer side of the guide rod 55. The clamping rod 53 passes through the groove 51 and is slidably connected to the mounting frame 30. The guide rod 55 passes through the fixed plate 52 and is slidably connected to the fixed plate 52. Both ends of the second spring 56 are fixedly connected to the two fixed plates 52, respectively. The two fixed plates 52 can move toward the middle, thereby squeezing the second spring 56 to deform it. The reaction force generated by the deformation of the second spring 56 can push the clamping rod 53 to be inserted into the clamping groove 54. The mounting frame 30 can be fixed, and then the filter screen 31 and the activated carbon filter screen 32 can be fixed, which can improve its working stability, and at the same time, the filter screen 31 and the activated carbon filter screen 32 can be conveniently disassembled, replaced and maintained. A push plate 71 is fixedly connected to one side of the fixing plate 52, and an L-shaped plate 72 is fixedly connected to one side of the pushing plate 71. By pushing the L-shaped plate 72, the pushing plate 71 and the fixing plate 52 can be driven to move, and then the clamping rod 53 can be driven to move, so as to release and disassemble the mounting frame 30, and then the filter screen 31 and the activated carbon filter screen 32 can be replaced and maintained. Placement seats 91 are fixedly connected to both sides of the top of the processing table 1, and a support frame 92 is fixedly connected to the top of the processing table 1. A slide groove 93 is provided on the support frame 92, and a slider 94 is slidably connected in the slide groove 93.A first cylinder 95 is fixedly connected to one side of the slider 94, a second cylinder 96 is fixedly connected to the top of the slider 94, a mounting plate 97 is fixedly connected to the bottom of the second cylinder 96, and electric soldering irons 98 are fixedly connected to both sides of the bottom of the mounting plate 97. The lamp board can be placed in the placement seat 91, and the first cylinder 95 can drive the slider 94 to move, and then drive the second cylinder 96 and the electric soldering iron 98 to move, and the second cylinder 96 can drive the electric soldering iron 98 to move downward, so that the two electric soldering irons 98 can contact the front and rear lamp boards and the dedicated wires, and the lamp board can be welded.

[0025] See also Figure 1 , Figure 2 , Figure 3 as well as Figure 4 The positioning component includes a fixing frame 41 fixedly connected to the bottom of the purification chamber 21, sliding openings 42 respectively opened on both sides of the fixing frame 41, a sliding rod 43 connected to the sliding opening 42, a connecting plate 44 fixedly connected to one end of the sliding rod 43, a limiting block 45 fixedly connected to the other end of the sliding rod 43, and a first spring 46 sleeved on the outer side of the sliding rod 43. The sliding rod 43 is slidably connected to the sliding opening 42, and the two ends of the first spring 46 are respectively fixedly connected to the limiting block 45 and the fixing frame 41. The second suction pipe 27 can be placed between the two limiting blocks 45, and the two limiting blocks 45 can be squeezed to make the limiting blocks 45 move. The movement of the limiting blocks 45 can squeeze the first spring 46, so that the first spring 46 is deformed. The reaction force generated by the deformation of the first spring 46 can be used to push the limiting block 45 to the second suction pipe 27 The air suction head 28 can be fixed, so that the air suction head 28 can be prevented from being placed randomly and affecting the aesthetics of the environment. Extension plates 61 are fixedly connected on both sides of the fixing frame 41, and a guide groove 62 is provided on the top of the extension plate 61. A guide block 63 is fixedly connected to the bottom of the limiting block 45. The guide block 63 is slidably connected to the guide groove 62. The guide block 63 can move synchronously with the limiting block 45 to ensure the stability of the horizontal displacement of the limiting block 45, so that the second air suction pipe 27 and the air suction head 28 can be conveniently fixed. A fixing rod 81 is fixedly connected to the bottom of the fixing frame 41, and a placement plate 82 is fixedly connected to the top of the fixing rod 81. The placement plate 82 is arc-shaped, and the bottom of the second air suction pipe 27 can be placed on the placement plate 82, so as to support the second air suction pipe 27 and the air suction head 28.

[0026] Working principle: When working, start the fan 23, then pull the suction head 28 to drive the second suction pipe 27 to break away from the two limiting blocks 45, so that the suction head 28 is aligned with the welding position, and the two lamp panels are placed in the placement seat 91 respectively, and then start the first cylinder 95, adjust the position of the electric soldering iron 98, and then put the two ends of the special wire into the two lamp panels respectively, and then start the second cylinder 96 to push the electric soldering iron 98 down. The electric soldering iron 98 can weld the lamp panels, and the fan 23 generates suction, which can suck harmful smoke into the purification chamber 21 through the suction head 28, and purify and filter it through the filter screen 31 and the activated carbon filter screen 32 in the purification chamber 21. After welding is completed, the suction head 28 can be reset, so that the second suction pipe 27 is squeezed between the two limiting blocks 45. The movement of the two limiting blocks 45 can drive the first spring 46 to deform, and the deformation of the first spring 46 can generate a reaction force, which can then push the two The limiting block 45 fixes the second suction pipe 27, and then the suction head 28 can be fixed, which can ensure the aesthetics of the ring and prevent the suction head 28 from being placed randomly. When it is necessary to clean and replace the filter screen 31 and the activated carbon filter screen 32, the L-shaped plate 72 is pushed toward the middle, and the L-shaped plate 72 can drive the push plate 71 and the fixing plate 52 to move. The movement of the fixing plate 52 drives the clamping rod 53 to disengage from the clamping groove 54, and at the same time squeezes the second spring 56 to deform it. Then the mounting frame 30 can be removed as a whole. After cleaning and replacement, the mounting frame 30 is inserted into the connecting port 29 again. The reset of the second spring 56 can push the clamping rod 53 to be inserted into the clamping groove 54, and the mounting frame 30 can be fixed, thereby ensuring the stability of the filter screen 31 and the activated carbon filter screen 32, which is convenient for the subsequent purification of harmful smoke. The above is the working process of the entire device, and the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dedicated wire series welding device for aluminum-based lamp panels, comprising a processing table (1) and a purification component for treating harmful gases generated by welding, characterized in that: The purification component comprises a purification chamber (21) fixedly connected to one side of the top of the processing table (1), a support plate (22) connected to one side of the purification chamber (21), a fan (23) connected to the support plate (22), an exhaust pipe (24) connected to one side of the fan (23), a first suction pipe (25) connected to the top of the purification chamber (21), a corrugated pipe (26) connected to the first suction pipe (25), a second suction pipe (27) connected to the corrugated pipe (26), an suction head (28) connected to the second suction pipe (27), a connection port (29) opened on one side of the purification chamber (21), a mounting frame (30) connected to the connection port (29), a filter screen (31) connected to the top of the mounting frame (30), an activated carbon filter screen (32) connected to the bottom of the mounting frame (30), a positioning component for fixing the suction head (28), and a disassembly component for maintaining the filter screen (31) and the activated carbon filter screen (32).

2. The dedicated wire series welding device for aluminum-based lamp panels according to claim 1, characterized in that: The positioning component comprises a fixing frame (41) fixedly connected to the bottom of the purification chamber (21), sliding openings (42) respectively opened on both sides of the fixing frame (41), a sliding rod (43) connected to the sliding opening (42), a connecting plate (44) fixedly connected to one end of the sliding rod (43), a limiting block (45) fixedly connected to the other end of the sliding rod (43), and a first spring (46) sleeved on the outside of the sliding rod (43), the sliding rod (43) is slidably connected to the sliding opening (42), and the two ends of the first spring (46) are respectively fixedly connected to the limiting block (45) and the fixing frame (41).

3. The dedicated wire series welding device for aluminum-based light panels according to claim 1, characterized in that: The disassembly component comprises a groove (51) provided on one side of the mounting frame (30), fixing plates (52) respectively provided on both sides of the groove (51), a clamping rod (53) connected to the fixing plate (52), clamping grooves (54) respectively provided on both sides of the connecting port (29), a guide rod (55) respectively fixedly connected to both sides of the groove (51), and a second spring (56) sleeved on the outer side of the guide rod (55), the clamping rod (53) passes through the groove (51) and is slidably connected to the mounting frame (30), and the guide rod (55) passes through the fixing plate (52) and is slidably connected to the fixing plate (52).

4. The dedicated wire series welding device for aluminum-based lamp panels according to claim 2, characterized in that: Extension plates (61) are fixedly connected to both sides of the fixing frame (41), a guide groove (62) is provided on the top of the extension plate (61), a guide block (63) is fixedly connected to the bottom of the limiting block (45), and the guide block (63) is slidably connected to the guide groove (62).

5. The dedicated wire series welding device for aluminum-based light panels according to claim 3, characterized in that: One side of the fixed plate (52) is fixedly connected to a push plate (71), and one side of the push plate (71) is fixedly connected to an L-shaped plate (72).

6. The dedicated wire series welding device for aluminum-based light panels according to claim 2, characterized in that: A fixing rod (81) is fixedly connected to the bottom of the fixing frame (41), and a placement plate (82) is fixedly connected to the top of the fixing rod (81), wherein the placement plate (82) is arc-shaped.

7. The dedicated wire series welding device for aluminum-based light panels according to claim 1, characterized in that: The top two sides of the processing table (1) are respectively fixedly connected with a placement seat (91), the top of the processing table (1) is fixedly connected with a support frame (92), a slide groove (93) is provided on the support frame (92), a slider (94) is slidably connected in the slide groove (93), one side of the slider (94) is fixedly connected with a first cylinder (95), the top of the slider (94) is fixedly connected with a second cylinder (96), the bottom of the second cylinder (96) is fixedly connected with a mounting plate (97), and the bottom two sides of the mounting plate (97) are respectively fixedly connected with electric soldering irons (98).

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