Standing wave suspension constraint structure and laser die cutting device
The standing wave suspension constraint structure addresses tab instability in laser die-cutting by using ultrasonic interference to form a low-pressure area, effectively preventing shaking and folding, thus improving protection in lithium battery production.
Patent Information
- Application Number
- CN202420525339.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-18
AI Technical Summary
Existing laser die-cutting processes face challenges in effectively preventing the shaking and folding of fragile tabs in lithium battery collectors due to high-speed airflow and physical tab smoothing methods, which can cause defects.
A standing wave suspension constraint structure utilizing a baseband clock, modulation and filtering device, and ultrasonic standing wave generating device with distributed ultrasonic transducers forms an interference space to constrain tabs, preventing shaking and folding during production.
The structure effectively prevents tab shaking and folding by creating a low-pressure area through ultrasonic interference, providing a softer and more linear process with reduced friction, enhancing protection during laser die-cutting.
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Figure CN222199299U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of battery technology, and in particular to a standing wave suspension constraint structure and a laser die-cutting device. Background Art
[0002] The tab is an important feature of the current collector of a lithium battery and is the bridge for electric current to pass from the motor sheet to the electrode column. Due to its thin and fragile nature, it is very easy to collide with the equipment itself and produce defects. Currently, tab protection is an important issue in the laser die-cutting process, which mainly focuses on two methods: air knife tab smoothing and physical tab smoothing.
[0003] However, in related technologies, for example, a wind knife is used to blow high-speed airflow toward the side of the pole ear, and the induced effect caused by the convenient viscosity of the air fluid is used to drive the airflow above the pole ear to flow rapidly. The airflow velocity above the pole ear is relatively high and the pressure is low, resulting in a pressure difference between the airflow above and below the pole ear, and the higher-pressure airflow below the pole ear produces an upward trend, picking up the pole ear. Utility Model Content
[0004] The purpose of the embodiments of the present application is to provide a standing wave suspension constraint structure and a laser die-cutting device, which can more effectively prevent the shaking and folding of the tabs during the production process, thereby achieving a better protection effect.
[0005] An embodiment of the present application provides a standing wave suspension constraint structure, including: a baseband clock, which is used to provide a wave signal; a modulation and filtering device, which is configured to be connected to the baseband clock to modulate the wave signal; and an ultrasonic standing wave generating device, which is configured to be connected to the modulation and filtering device to interfere with the modulated wave signal and form a standing wave.
[0006] In the above implementation process, the baseband clock is connected to the modulation and filtering device, and the modulation and filtering device is connected to the ultrasonic standing wave generating device, so that when the baseband clock sends a wave signal, the modulation and filtering device executes the corresponding information, modulates the wave signal of the baseband clock, and sends the modulated waveform to the ultrasonic standing wave generating device. Then the ultrasonic standing wave generating device interferes with the waveform, which can more effectively prevent the jitter and folding of the pole ear during the production process and achieve better protection effect.
[0007] In some embodiments, the ultrasonic standing wave generating device includes a plurality of ultrasonic transducers, which are relatively distributed. By relatively distributing the plurality of ultrasonic transducers, the waveforms of different ultrasonic transducers interfere with each other, thereby interfering multiple low-pressure areas into a single low-pressure area, thereby preventing the tab from deviating.
[0008] In some embodiments, a plurality of ultrasonic transducers are distributed at intervals to form an interference space. Different ultrasonic transducers interfere with each other in the interference space, and the tabs are constrained at the nodes when they move in the interference space, thereby achieving the effect of protecting the tabs.
[0009] In some embodiments, the standing wave suspension constraint structure further comprises a driver, and the driver is configured to be connected to the ultrasonic standing wave generating device. By connecting the driver to the ultrasonic standing wave generating device, the ultrasonic standing wave generating device can convert the electrical signal strengthened by the driver into an acoustic wave signal, thereby facilitating interference.
[0010] In some embodiments, the standing wave suspension constraint structure further includes a controller, and the controller is configured to be connected to the modulation and filtering device.
[0011] In some embodiments, the standing wave suspension constraint structure further includes a power supply, and the power supply is configured to be connected to the modulation and filtering device.
[0012] In a second aspect, the present application also provides a laser die-cutting device, comprising: a pole ear; and a standing wave suspension constraint structure as described in any one of the above items, wherein the interference space of the ultrasonic standing wave generating device of the standing wave suspension constraint structure is configured to accommodate the pole ear.
[0013] In the above implementation process, the pole ear is located in the interference space, so that when the laser die-cutting device performs the laser die-cutting process, the ultrasonic standing wave generating device can interfere with the waveform, which can more effectively prevent the pole ear from shaking and folding during the production process, thereby achieving better protection effect.
[0014] Other features and advantages of the present disclosure will be set forth in the following description, or some features and advantages may be inferred or unambiguously determined from the description, or may be learned by implementing the above-mentioned technology of the present disclosure.
[0015] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 A schematic diagram of the structure of the standing wave suspension constraint structure provided in an embodiment of the present application;
[0018] Reference numerals
[0019] 100, base frequency clock; 200, modulation filter device; 300, ultrasonic standing wave generating device; 301, ultrasonic transducer; 400, driver; 500, controller; 600, power supply; 700, ear. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.
[0021] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.
[0022] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.
[0023] In addition, the terms "installed", "set", "provided with", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or a point connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0024] In addition, the terms "first", "second", etc. are mainly used to distinguish different devices, elements or components (the specific types and structures may be the same or different), and are not used to indicate or imply the relative importance and quantity of the indicated devices, elements or components. Unless otherwise specified, "plurality" means two or more.
[0025] Example
[0026] Tab protection is an important topic in the laser die-cutting process, and it mainly focuses on two methods: wind knife tab smoothing and physical tab smoothing. One solution is to use a wind knife to blow high-speed airflow to the side of the tab, and use the induced effect caused by the viscosity of the air fluid boundary to drive the airflow above the tab to flow rapidly. Since the airflow velocity above the tab is relatively high and the pressure is low, a pressure difference is generated between the airflow above and below the tab, and the high-pressure airflow below the tab has an upward trend, lifting the tab; another solution is to use a physical tab smoothing plate to straighten the tab, but this method will have the following problems, such as the hard material of the smoothing plate, if the tab is at the wrong angle, it will hit the smoothing plate, causing wrinkles and damage; the ability to adjust the smoothing angle is limited; repeated proofing is required, and the process is not versatile.
[0027] In view of this, if Figure 1 As shown, the present application provides a non-direct contact type pole ear constraint structure, which can more effectively prevent the shaking and folding of the pole ear during the production process; at the same time, the air fluid pressure field gradient is used to form a potential well to constrain the pole ear. Compared with the traditional solid roller or negative pressure adsorption block constraint, the force is softer, the process is more linear, and the friction risk is eliminated, thereby achieving a better protection effect.
[0028] Specifically, an embodiment of the present application provides a standing wave suspension constraint structure, including: a baseband clock 100, which is used to provide a wave signal; a modulation and filtering device 200, which is configured to be connected to the baseband clock 100 for modulating the wave signal; an ultrasonic standing wave generating device 300, which is configured to be connected to the modulation and filtering device 200 for interfering with the modulated wave signal and forming a standing wave.
[0029] In the above implementation process, the base frequency clock 100 is connected to the modulation and filtering device 200, and the modulation and filtering device 200 is connected to the ultrasonic standing wave generating device 300, so that when the base frequency clock 100 sends a wave signal, the modulation and filtering device 200 executes the corresponding information, modulates the wave signal of the base frequency clock 100, and sends the modulated waveform to the ultrasonic standing wave generating device 300, and then the ultrasonic standing wave generating device interferes with the waveform, which can more effectively prevent the jitter and folding of the tab 700 during the production process, and achieve better protection effect.
[0030] In some embodiments, the ultrasonic standing wave generating device 300 includes a plurality of ultrasonic transducers 301, and the plurality of ultrasonic transducers 301 are relatively distributed. By relatively distributing the plurality of ultrasonic transducers 301, the waveforms of different ultrasonic transducers 301 interfere with each other, thereby interfering a plurality of low pressure areas into a single low pressure area, and preventing the tab 700 from deviating.
[0031] In some embodiments, a plurality of ultrasonic transducers 301 are distributed at intervals to form an interference space. Different ultrasonic transducers 301 interfere with each other in the interference space, and the tab 700 is constrained at the node when moving in the interference space, thereby achieving the effect of protecting the tab 700.
[0032] In some embodiments, the standing wave suspension constraint structure further includes a driver 400, and the driver 400 is configured to be connected to the ultrasonic standing wave generating device 300. By connecting the driver 400 to the ultrasonic standing wave generating device 300, the ultrasonic standing wave generating device 300 can convert the electrical signal strengthened by the driver 400 into an acoustic wave signal, thereby facilitating interference.
[0033] In some embodiments, the standing wave suspension constraint structure further includes a controller 500 , and the controller 500 is configured to be connected to the modulation and filtering device 200 .
[0034] In some embodiments, the standing wave suspension constraint structure further includes a power supply 600, and the power supply 600 is configured to be connected to the modulation and filtering device 200. In other embodiments, the power supply 600 is also connected to the controller 500 and the modulation and filtering device 200 to provide power to the controller 500 and the modulation and filtering device 200, respectively.
[0035] In a second aspect, the present application further provides a laser die-cutting device, comprising: a pole ear 700; and the standing wave suspension constraint structure as described above, wherein the interference space of the ultrasonic standing wave generating device 300 of the standing wave suspension constraint structure is configured to accommodate the pole ear 700.
[0036] In the above implementation process, the tab 700 is located in the interference space, so that when the laser die-cutting device performs the laser die-cutting process, the ultrasonic standing wave generating device 300 can interfere with the waveform, which can more effectively prevent the tab 700 from shaking and folding during the production process, thereby achieving better protection effect.
[0037] In all the embodiments of the present application, "big" and "small" are relative, "more" and "less" are relative, and "up" and "down" are relative. The expressions of such relative terms are not elaborated in the embodiments of the present application.
[0038] It should be understood that the "in this embodiment", "in the embodiment of the present application" or "as an optional implementation" mentioned throughout the specification means that the specific features, structures or characteristics related to the embodiment are included in at least one embodiment of the present application. Therefore, "in this embodiment", "in the embodiment of the present application" or "as an optional implementation" appearing throughout the specification does not necessarily refer to the same embodiment. In addition, these specific features, structures or characteristics can be combined in one or more embodiments in any suitable manner. Those skilled in the art should also be aware that the embodiments described in the specification are all optional embodiments, and the actions and modules involved are not necessarily required for the present application.
[0039] In the various embodiments of the present application, it should be understood that the size of the serial numbers of the above-mentioned processes does not necessarily mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present application.
[0040] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A standing wave suspension restraint structure, characterized in that: include: A base frequency clock, which is used to provide a wave signal; a modulation filter device configured to be connected to the base frequency clock to modulate the wave signal; An ultrasonic standing wave generating device is configured to be connected to the modulation and filtering device to interfere with the modulated wave signal and form a standing wave.
2. The standing wave suspension constraint structure according to claim 1, characterized in that: The ultrasonic standing wave generating device comprises a plurality of ultrasonic transducers which are relatively distributed.
3. The standing wave suspension constraint structure according to claim 2, characterized in that: A plurality of ultrasonic transducers are distributed at intervals to form an interference space.
4. The standing wave suspension restraint structure according to claim 1, characterized in that: The standing wave suspension constraint structure also includes a driver, and the driver is configured to be connected to the ultrasonic standing wave generating device.
5. The standing wave suspension restraint structure according to claim 1, characterized in that: The standing wave suspension constraint structure further includes a controller, which is configured to be connected to the modulation and filtering device.
6. The standing wave suspension restraint structure according to claim 1, characterized in that: The standing wave suspension constraint structure further includes a power supply, and the power supply is configured to be connected to the modulation and filtering device.
7. A laser die-cutting device, characterized in that: include: Extreme ears; and According to the standing wave suspension constraint structure as described in any one of claims 1 to 6, the interference space of the ultrasonic standing wave generating device of the standing wave suspension constraint structure is configured to accommodate the pole ear.
