Ultrasonic water meter assembly tool for full-automatic assembly line

Abstract

The ultrasonic water meter assembling tool comprises a quadrilateral tool plate, a sliding block groove matched with an assembly line body is formed in the bottom face of the tool plate, an RFID electronic tag is arranged on the side face of the tool plate, and a plurality of ultrasonic water meter pipe section fixing blocks arranged in pairs are arranged on the top face of the tool plate. The ultrasonic water meter pipe section fixing blocks are in a concave shape in the overlook view, groove parts of the concave shape are matched with the outer diameters of flanges at the two ends of an ultrasonic water meter pipe section, the groove parts of the pair of ultrasonic water meter pipe section fixing blocks are oppositely arranged, and the distance between the groove parts is matched with the length of the ultrasonic water meter pipe section. According to the tool plate, the assembly requirements of ultrasonic water meters of different specifications and models are met through compatibility of one tool plate, and the production cost is greatly reduced; when ultrasonic water meters with different calibers are assembled, the assembly tool does not need to be replaced, and the assembly efficiency is effectively improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of ultrasonic water meter assembly tooling, in particular to an ultrasonic water meter assembly tooling for a full-automatic assembly line. Background Art

[0002] In recent years, with the increasing demand for smart ultrasonic water meters in the market, and users' requirements for the delivery time of ultrasonic water meters are getting shorter and shorter, this has put forward higher requirements on the production capacity and efficiency of water meter manufacturers. At present, most ultrasonic water meter companies on the market use traditional simple tooling for manual assembly, which brings great inconvenience and trouble to customers due to low production efficiency and unstable performance of assembled products. In addition, since different tooling needs to be replaced for assembling ultrasonic water meters for water pipes of different diameters, manufacturers need to make more production tooling, resulting in high production costs and low production efficiency. This traditional production model is increasingly difficult to adapt to the current production of smart ultrasonic water meters. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide an ultrasonic water meter assembly tool for a full-automatic assembly line, which does not need to replace the tool when assembling ultrasonic water meters for water pipes with different diameters, thereby improving the assembly efficiency of the ultrasonic water meter.

[0004] The technical solution adopted by the utility model to solve its technical problems is: to provide an ultrasonic water meter assembly tool for a fully automatic assembly line, including a quadrilateral tooling plate, the bottom surface of the tooling plate is provided with a slider groove matching the assembly line body, the side of the tooling plate is provided with an RFID electronic tag, the top surface of the tooling plate is provided with a plurality of ultrasonic water meter pipe section fixing blocks arranged in pairs, the top view shape of the ultrasonic water meter pipe section fixing block is a "concave" shape, the "concave"-shaped groove portion includes an arc-shaped support portion arranged on both sides, the inner diameter of the arc-shaped support portion matches the outer diameter of the flanges at both ends of the ultrasonic water meter pipe section, a suspended groove is provided between the support portions on both sides, the groove portions of a pair of ultrasonic water meter pipe section fixing blocks are arranged relatively, and the spacing between the groove portions matches the length of the ultrasonic water meter pipe section.

[0005] Preferably, a plurality of mounting threaded holes are formed on the tooling plate.

[0006] Preferably, the ultrasonic water meter pipe section fixing block is detachably mounted on the tooling plate by fastening screws.

[0007] Preferably, a mark corresponding to the size of the ultrasonic water meter pipe section is engraved on one side of the ultrasonic water meter pipe section fixing block.

[0008] Beneficial Effects

[0009] The utility model, through the design of a special tooling structure, can meet the assembly requirements of ultrasonic water meters of different specifications and models from DN50-DN300 or more through a tooling board, greatly reducing the production cost; when assembling ultrasonic water meters of different calibers, there is no need to replace the assembly tooling, which effectively improves the assembly efficiency. The installation spacing of the fixing blocks of different calibers is designed according to the size of the ultrasonic water meter base pipe section, and is fixed by the positioning block to ensure the assembly accuracy of the ultrasonic water meter; threads are set at different positions of the tooling board to meet different installation and fixing environment, and the operation is convenient; a slider groove is set at the bottom of the tooling board, which can be installed on the assembly line body, and an RFID electronic tag 12 is embedded on the tooling board; it can meet the full life cycle management of the industrial 4.0 intelligent manufacturing automation assembly line and can be traced. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 A top view of an ultrasonic water meter assembly tool used in a fully automatic production line.

[0011] Figure 2 A side view of an ultrasonic water meter assembly tool used in a fully automatic production line.

[0012] Figure 3 The schematic diagram is a top-down installation diagram of an ultrasonic water meter assembly tool for a fully automatic production line, showing the ultrasonic water meter pipe section being placed thereon.

[0013] Figure 4 The present invention is a side view installation diagram of an ultrasonic water meter assembly tool for a fully automatic production line, showing the ultrasonic water meter pipe section being placed thereon.

[0014] Among them, 1-tooling plate; 2-slider slot; 3-RFID electronic tag; 4-ultrasonic water meter pipe section fixing block; 5-arc-shaped support part; 6-suspended slot; 7-installation threaded hole; 8-mark; 9-ultrasonic water meter pipe section.

[0015] The same reference numerals in the various drawings represent the same components. DETAILED DESCRIPTION

[0016] The present invention is further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.

[0017] like Figures 1 to 4As shown, the utility model provides an ultrasonic water meter assembly tool for a fully automatic assembly line, including a quadrilateral tooling plate 1, the bottom surface of the tooling plate 1 is provided with a slider groove 2 matching the assembly line body, the side of the tooling plate 1 is provided with an RFID electronic tag 3, and the top surface of the tooling plate 1 is provided with a plurality of ultrasonic water meter pipe section fixing blocks 4 arranged in pairs, the top view shape of the ultrasonic water meter pipe section fixing block 4 is a "concave" shape, the "concave"-shaped groove portion includes an arc-shaped support portion 5 arranged on both sides, the inner diameter of the arc-shaped support portion 5 matches the outer diameter of the flanges at both ends of the ultrasonic water meter pipe section 9, a suspended groove 6 is provided between the support portions on both sides, the groove portions of a pair of ultrasonic water meter pipe section fixing blocks 4 are arranged relatively, and the spacing between the groove portions matches the length of the ultrasonic water meter pipe section 9.

[0018] The tooling plate 1 is provided with a plurality of threaded mounting holes 7. In a specific embodiment, the threaded mounting holes 7 are arranged at positions close to the side of the tooling plate 1 in a direction perpendicular to the surface of the tooling plate 1, with 3 threads on each side, for a total of 12 threads.

[0019] The ultrasonic water meter pipe section fixing block 4 is detachably mounted on the tooling plate 1 by fastening screws. In a specific embodiment, a waist-shaped hole is opened on the tooling plate 1 to provide a space for adjusting the spacing of the ultrasonic water meter pipe section fixing block 4, so as to more conveniently adapt to the spacing of the ultrasonic water meter pipe section 9.

[0020] One side of the ultrasonic water meter pipe section fixing block 4 is engraved with a mark 8 corresponding to the size of the ultrasonic water meter pipe section 9, so that the staff can quickly identify the corresponding ultrasonic water meter pipe section 9.

[0021] In a specific embodiment, the utility model includes a tooling plate 1, and also includes a DN250 fixing block 1 and a DN250 fixing block 2 which are symmetrically arranged as ultrasonic water meter pipe section fixing blocks 4. The DN250 fixing block 1 and the DN250 fixing block 2 are installed on the tooling plate 1. The DN250 fixing block 1 and the DN250 fixing block 2 are processed into a contoured shape according to the flange shape of the ultrasonic water meter pipe section 9. The spacing between the DN250 fixing block 1 and the DN250 fixing block 2 is determined according to the structural length of the ultrasonic water meter pipe section 9, and they are fixed to the tooling plate 1 by fastening screws, so that the ultrasonic water meter pipe section 9 can be fixed between the DN250 fixing block 1 and the DN250 fixing block 2 stably and reliably, thereby ensuring the assembly accuracy of the ultrasonic water meter. In this way, other ultrasonic water meter pipe section fixing blocks 4 are installed on the tooling plate 1, such as DN300-PN16 fixing block 1 and DN300-PN16 fixing block 2; DN50 / 125 fixing block 1 and DN50 / 125 fixing block 2; DN65 / 80 fixing block 1 and DN65 / 80 fixing block 2; DN100 fixing block 1 and DN100 fixing block 2; DN150 fixing block 1 and DN150 fixing block 2; DN200 fixing block 1 and DN200 fixing block 2; DN300-PN10 fixing block 1 and DN300-PN10 fixing block 2, DN300-PN10 positioning block 1 and DN300-PN10 positioning block 2, so that the DN300-PN10 ultrasonic water meter pipe section 9 can be stably and reliably fixed between the DN300-PN10 positioning block 1 and DN300-PN10 positioning block 2, thereby ensuring the assembly accuracy of the ultrasonic water meter. The corresponding positions of the ultrasonic water meter pipe section fixing blocks 4 mentioned above can be referred to the mark 8 in the accompanying drawings.

[0022] The utility model, through the design of a special tooling structure, can meet the assembly requirements of ultrasonic water meters of different specifications and models from DN50 to DN300 through a tooling plate 1, which greatly reduces the production cost; when assembling ultrasonic water meters of different calibers, there is no need to replace the assembly tooling, which effectively improves the assembly efficiency. The tooling plate 1 is processed with mounting threaded holes 7, which can meet different installation and fixing environment, and is easy to operate; a slider groove 2 is set at the bottom of the tooling plate 1, and the slider groove 2 can be installed on the assembly line body, and an RFID electronic tag 3 is embedded on the tooling plate 1; it can meet the full life cycle management of the industrial 4.0 intelligent manufacturing automation assembly line and is traceable.

Claims

1. An ultrasonic water meter assembly tool for a fully automatic production line, comprising a quadrilateral tool plate (1), characterized in that: The bottom surface of the tooling plate (1) is provided with a slide groove (2) matching the assembly line body, and the side surface of the tooling plate (1) is provided with an RFID electronic tag (3). The top surface of the tooling plate (1) is provided with a plurality of ultrasonic water meter pipe section fixing blocks (4) arranged in pairs. The shape of the ultrasonic water meter pipe section fixing blocks (4) when viewed from above is a "concave" shape. The "concave"-shaped groove portion includes arc-shaped support portions (5) arranged on both sides. The inner diameter of the arc-shaped support portion (5) matches the outer diameter of the flanges at both ends of the ultrasonic water meter pipe section (9). A suspended groove (6) is provided between the support portions on both sides. The groove portions of a pair of ultrasonic water meter pipe section fixing blocks (4) are arranged opposite to each other. The spacing between the groove portions matches the length of the ultrasonic water meter pipe section (9).

2. The ultrasonic water meter assembly tool for a fully automatic production line according to claim 1, characterized in that: The tooling plate (1) is provided with a plurality of mounting threaded holes (7).

3. The ultrasonic water meter assembly tool for a fully automatic production line according to claim 1, characterized in that: The ultrasonic water meter pipe section fixing block (4) is detachably mounted on the tooling plate (1) by means of fastening screws.

4. The ultrasonic water meter assembly tool for a fully automatic production line according to claim 1, characterized in that: One side of the ultrasonic water meter pipe section fixing block (4) is engraved with a mark (8) corresponding to the size of the ultrasonic water meter pipe section (9).

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