Polishing device for cast iron gate production

By designing a grinding device for cast iron gate production, and using hydraulic cylinder and motor drives to achieve automated grinding, the problems of low efficiency and poor quality of traditional manual grinding are solved, the flatness and sealing of the sides of cast iron gate are improved, and the production efficiency and quality.

CN222199923UActive Publication Date: 2024-12-20HEBEI YUTAI WATER CONSERVANCY MASCH CO LTD
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Patent Information

Application Number
CN202420766715.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2024-12-20
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The traditional manual grinding method is inefficient and time-consuming, making it difficult to ensure the flatness and sealing of the sides of the cast iron gate, affecting production quality.

Method used

A grinding device for the production of cast iron gates is designed, including processing base, moving seat, grinding disc, adjustment components and compression mechanism. The rotating shaft and screw are driven by hydraulic cylinder and motor drive to achieve automatic grinding and ensure the side of cast iron gates. Flatness and sealing.

Benefits of technology

It improves grinding efficiency, ensures high flatness and good sealing on the sides of cast iron gates, reduces manual labor intensity, and improves production quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gate production, in particular to a polishing device for cast iron gate production, which comprises a processing base, a moving seat, a first screw rod, a moving plate and a pressing plate, a supporting seat is arranged on one side of the machining base, a rotating shaft is vertically arranged at the bottom of the supporting seat, and the rotating shaft is connected with a rotating shaft of the machining base, penetrates through the rotating shaft and then is connected with a driving assembly on the machining base so as to drive the rotating shaft to rotate; the moving seat is arranged on the machining base on one side of the supporting seat and is in sliding connection with a first guide rod horizontally arranged on the machining base, a first motor is arranged on the moving seat, and a grinding disc is arranged at the output end of the first motor; the first screw rod and the first guide rod are arranged on the machining base in parallel, the first screw rod is driven by the second motor to rotate, and the first screw rod is in threaded connection with the movable base and penetrates through the movable base; the polishing device has the advantages of high polishing efficiency, good production quality and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of gate production, in particular to a grinding device for cast iron gate production. Background Art

[0002] During the production process of cast iron gates, molten iron needs to be injected into pre-prepared molds. In order to ensure the molding quality of the gates, excess molten iron needs to be injected into the molds. After the molten iron solidifies, burrs will form on the sides of the cast iron gates. These burrs will affect the sealing between the gate and the door frame, so a grinding device is needed to grind the cast iron gates.

[0003] The traditional manual grinding method relies on manpower, which is labor-intensive, time-consuming and inefficient. In addition, it is difficult to maintain uniform surface treatment quality through manual grinding, resulting in inconsistent flatness on the sides of the gate, which in turn affects the poor sealing between the gate and the door frame, affecting production quality. Utility Model Content

[0004] In view of this, the utility model provides a grinding device for cast iron gate production, aiming to solve the problems of low grinding efficiency and poor production quality in the prior art.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a grinding device for cast iron gate production, comprising:

[0006] A processing base, on one side of which a support base is arranged, a rotating shaft is vertically arranged at the bottom of the support base, the rotating shaft is connected to and penetrates the rotating shaft of the processing base, and then connected to the driving component on the processing base to drive the rotating shaft to rotate;

[0007] A movable seat is arranged on the processing base on one side of the support seat and is slidably connected with a first guide rod horizontally arranged on the processing base. A first motor is arranged on the movable seat, and a grinding disc is arranged at an output end of the first motor.

[0008] A first screw rod is arranged on the processing base in parallel with the first guide rod and rotated under the drive of the second motor, and the first screw rod is threadedly connected with and penetrates the moving base;

[0009] Two movable plates are symmetrically arranged on the support base and slidably connected to the support base. The adjustment assembly arranged on the support base is used to drive the two movable plates to move closer to or away from each other, and a support plate is arranged on opposite sides of the two movable plates;

[0010] The two pressing plates are respectively provided with a second guide shaft at their upper ends. The second guide shaft is slidably connected with and penetrates the corresponding support plate, and is then connected with the clamping mechanism to drive the pressing plate to rise and fall.

[0011] A further improvement of the utility model is that two first slideways are arranged in parallel on the support seat, a slider is slidably connected in each of the first slideways, and the two sliders are respectively connected to the two movable plates.

[0012] A further improvement of the present invention is that the adjustment component comprises:

[0013] A first gear rotatably disposed on the rotating shaft;

[0014] Two first racks are slidably disposed below the support seat and are respectively connected to the two sliders, and the two first racks are symmetrically disposed on both sides of the first gear and are respectively meshed with the first gear;

[0015] The first hydraulic cylinder is arranged on the support seat, and the end of the piston rod of the first hydraulic cylinder is connected to one of the movable plates.

[0016] A further improvement of the utility model is that the driving assembly comprises:

[0017] A turbine, disposed at the lower end of the rotating shaft;

[0018] The third motor is arranged on the processing base, and a worm is arranged at an output end of the third motor, and the worm is meshed with the turbine.

[0019] A further improvement of the utility model lies in that the third motor is a servo motor.

[0020] A further improvement of the utility model is that the clamping mechanism comprises:

[0021] Two first transmission shafts are respectively connected to the two movable plate rotating shafts and are located above the support plate. The two first transmission shafts are coaxially arranged, one of the first transmission shafts is connected to the output end of the fourth motor, and the two first transmission shafts are provided with cranks at opposite ends;

[0022] Two hinged rods, whose first ends are respectively hinged to the two cranks, and whose second ends are respectively hinged to the upper ends of the two second guide shafts;

[0023] The transmission assembly is connected to the two cranks. When one of the cranks rotates, the other crank can be driven to rotate through the transmission assembly.

[0024] A further improvement of the utility model is that the transmission assembly comprises:

[0025] A second transmission shaft is coaxially arranged with the first transmission shaft, and a first end is connected to one of the cranks, and a guide key is axially arranged on the second transmission shaft;

[0026] The transmission sleeve is coaxially arranged with the first transmission shaft, and the first end is connected to another crank. The second end of the second transmission shaft can be slidably extended into the second end of the transmission sleeve, and the guide groove on the transmission sleeve is adapted to the guide key.

[0027] A further improvement of the utility model is that a second hydraulic cylinder is arranged on the movable seat, and the end of the piston rod of the second hydraulic cylinder is connected to the first motor.

[0028] A further improvement of the utility model is that a rubber pad is arranged on the lower surface of the pressing plate.

[0029] Due to the adoption of the above technical solution, the technical progress achieved by the utility model is:

[0030] The utility model provides a grinding device for the production of cast iron gates. After the cast iron gates are placed on a support seat, the positions of the two movable plates are adjusted by an adjusting component so that the two pressure plates can fix cast iron gates of different sizes under the action of a clamping mechanism. Then the driving component drives the support seat to rotate so that the grinding surface of the cast iron gate is parallel to the first guide rod. Finally, the first motor is started to make the grinding disc grind the side of the cast iron gate. During the grinding process, the second motor drives the first screw to rotate, thereby driving the grinding disc to grind the side of the cast iron gate, thereby greatly improving the grinding efficiency. In addition, the side of the cast iron gate has high flatness and good grinding quality.

[0031] The above technical progress is mainly achieved by the following detailed technical improvements:

[0032] 1. When the piston rod of the first hydraulic cylinder is extended or retracted, it can drive the corresponding movable plate to slide along the first slideway, and then drive the first gear to rotate through the corresponding first rack. The other rack meshing with the first gear will drive the corresponding movable plate to move in the opposite direction, and then drive the movable plate to move, so as to adjust the position of the two movable plates and facilitate the pressure plate to fix the cast iron gate.

[0033] 2. When the fourth motor drives the first transmission shaft to rotate, the second guide shaft can be driven to rise and fall through the crank and the hinged rod. When the pressure plate descends, the pressure plate can fix the cast iron gate. On the contrary, when the pressure plate rises, the cast iron gate can be easily taken and placed. The fixing effect is good and the taking and placing is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0035] Figure 1 This is a schematic diagram of the structure of a grinding device for producing cast iron gates according to the utility model;

[0036] Figure 2 This is a schematic diagram of the structure of the adjustment assembly of the utility model;

[0037] Figure 3 It is a structural schematic diagram of the clamping mechanism of the utility model;

[0038] Figure 4 It is a structural schematic diagram of the transmission assembly of the utility model;

[0039] Description of reference numerals:

[0040] 10-processing base, 11-support base, 12-rotating shaft, 13-first slideway, 14-slider, 21-turbine, 22-worm, 23-third motor, 30-moving seat, 31-first guide rod, 32-first motor, 33-grinding disc, 34-first screw, 35-second motor, 36-moving plate, 37-support plate, 38-pressing plate, 39-second guide shaft, 40-adjusting assembly, 41-first gear, 42-first rack, 43-first hydraulic cylinder, 50-clamping mechanism, 51-first transmission shaft, 52-fourth motor, 53-crank, 54-articulated rod, 55-transmission assembly, 551-second transmission shaft, 552-guide key, 553-transmission sleeve, 554-guide groove, 60-second hydraulic cylinder. DETAILED DESCRIPTION

[0041] The following will be combined with the accompanying drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, in the following description, specific details such as specific system structures and technologies are proposed for the purpose of explanation rather than limitation, so as to thoroughly understand the embodiments of the utility model. However, it should be clear to those skilled in the art that the utility model can also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to prevent unnecessary details from hindering the description of the utility model.

[0042] The utility model provides a grinding device for cast iron gate production, according to the attached manual Figure 1 To Attachment Figure 4 It can be seen that a grinding device for cast iron gate production mainly includes the following parts or components: a processing base 10, a moving seat 30, a first screw 34, a moving plate 36, and a pressing plate 38. The connection relationship of each part or component is as follows:

[0043] A support seat 11 is provided on one side of the processing base 10, and a rotating shaft 12 is vertically provided at the bottom of the support seat 11. After the rotating shaft 12 is connected to and penetrates the rotating shaft of the processing base 10, it is connected to the driving component on the processing base 10 to drive the rotating shaft 12 to rotate; a moving seat 30 is provided on the processing base 10 on one side of the support seat 11, and is slidably connected to a first guide rod 31 horizontally provided on the processing base 10, a first motor 32 is provided on the moving seat 30, and a grinding disc 33 is provided at the output end of the first motor 32; a first screw 34 is provided parallel to the first guide rod 31 on the processing base 10, and rotates under the drive of the second motor 35, the first screw 34 is threadedly connected to and penetrates the movable seat 30; the two movable plates 36 are symmetrically arranged on the support seat 11, and are slidably connected to the support seat 11. The adjustment component 40 arranged on the support seat 11 is used to drive the two movable plates 36 to move closer to or away from each other, and support plates 37 are arranged on opposite sides of the two movable plates 36; second guide shafts 39 are respectively arranged on the upper ends of the two pressing plates 38, and after the second guide shafts 39 are slidably connected to and penetrate the corresponding support plates 37, they are connected to the clamping mechanism 50 to drive the pressing plates 38 to rise and fall.

[0044] After placing the cast iron gate on the support seat 11, the positions of the two movable plates 36 are adjusted by the adjustment component 40, so that the two pressure plates 38 can fix the cast iron gates of different sizes under the action of the clamping mechanism 50, and then the driving component drives the support seat 11 to rotate so that the polished surface of the cast iron gate is parallel to the first guide rod 31. Finally, the first motor 32 is started to make the polishing disc 33 polish the side of the cast iron gate, and during the polishing process, the second motor 35 drives the first screw 34 to rotate, thereby driving the polishing disc 33 to polish the side of the cast iron gate, which greatly improves the polishing efficiency, and the side of the cast iron gate has high flatness and good polishing quality.

[0045] After grinding one side of the cast iron gate, the support seat 11 can be driven to rotate by the driving assembly to make the other side of the cast iron gate close to the grinding disk 33. The cast iron gate can be ground by the grinding disk 33 without frequent assembly and disassembly, reducing manual labor intensity and effectively improving grinding efficiency.

[0046] As an embodiment, according to the attached Figure 2 It can be seen that two first slideways 13 are arranged in parallel on the support seat 11, and a slider 14 is slidably connected in each first slideway 13, and the two sliders 14 are respectively connected to the two moving plates 36. The sliding of the slider 14 in the slideway can provide precise linear guidance for the moving plate 36, reduce deviation and shaking, and ensure that the moving plate 36 moves smoothly and stably along the preset direction.

[0047] In this embodiment, according to the specification Figure 2It can be seen that the adjustment component 40 includes: a first gear 41 rotatably arranged on the rotating shaft 12; two first racks 42 are slidably arranged under the support seat 11, and are respectively connected to the two sliders 14, and the two first racks 42 are symmetrically arranged on both sides of the first gear 41, and are respectively meshed with the first gear 41; a first hydraulic cylinder 43 is arranged on the support seat 11, and the end of its piston rod is connected to one of the movable plates 36.

[0048] When the piston rod of the first hydraulic cylinder 43 is extended or retracted, the corresponding movable plate 36 can be driven to slide along the first slideway 13, and then the first gear 41 can be driven to rotate through the corresponding first rack 42. The other rack meshing with the first gear 41 will drive the corresponding movable plate 36 to move in the opposite direction, and then drive the movable plate 36 to move, so as to adjust the positions of the two movable plates 36, making it convenient for the pressure plate 38 to fix the cast iron gate.

[0049] As an embodiment, according to the attached Figure 2 It can be seen that the driving assembly includes: a turbine 21 arranged at the lower end of the rotating shaft 12; a third motor 23 arranged on the processing base 10, and a worm 22 is arranged at its output end, and the worm 22 is meshed with the turbine 21. That is, when the worm 22 stops rotating, the turbine 21 is difficult to reverse due to the particularity of the tooth profile of the worm 22, which has a good effect on maintaining the position stability of the support seat 11, and the transmission of the worm gear 22 has a higher transmission accuracy, a smaller transmission error, and a more accurate adjustment of the direction of the polished surface of the cast iron gate, so that the polished surface is parallel to the first guide rod 31, which is more convenient for the polishing disc 33 to polish the cast iron gate.

[0050] In this embodiment, the third motor 23 is a servo motor, which can realize closed-loop control of position, speed and torque, thereby achieving high control accuracy, running very smoothly, almost without jitter, and maintaining constant torque output to prevent the device from shaking.

[0051] As an embodiment, according to the attached Figure 3 It can be seen that the clamping mechanism 50 includes: two first transmission shafts 51 are respectively connected to the rotating shafts of the two movable plates 36 and are located above the support plate 37, and the two first transmission shafts 51 are coaxially arranged, one of the first transmission shafts 51 is connected to the output end of the fourth motor 52, and the two first transmission shafts 51 are provided with cranks 53 at opposite ends; the first ends of the two articulated rods 54 are respectively hinged to the two cranks 53, and the second ends are respectively hinged to the upper ends of the two second guide shafts 39; the transmission assembly 55 is connected to the two cranks 53, and when one of the cranks 53 rotates, the other can be driven to rotate through the transmission assembly 55.

[0052] When the fourth motor 52 drives the first transmission shaft 51 to rotate, the second guide shaft 39 can be driven to rise and fall through the crank 53 and the hinge rod 54. When the pressure plate 38 descends, the pressure plate 38 can fix the cast iron gate. On the contrary, when the pressure plate 38 rises, the cast iron gate can be conveniently taken and placed, with good fixing effect and convenient taking and placing.

[0053] In this embodiment, according to the specification Figure 4 It can be seen that the transmission assembly 55 includes: a second transmission shaft 551 is coaxially arranged with the first transmission shaft 51, and the first end is connected to one of the cranks 53, and a guide key 552 is axially arranged on the second transmission shaft 551; a transmission sleeve 553 is coaxially arranged with the first transmission shaft 51, and the first end is connected to the other crank 53, the second end of the second transmission shaft 551 can be slidably extended into the second end of the transmission sleeve 553, and the guide groove 554 on the transmission sleeve 553 is adapted to the guide key 552.

[0054] When the two movable plates 36 move relative to each other, the second transmission shaft 551 will slide in the guide sleeve. When one of the cranks 53 rotates, the other crank 53 can be driven to rotate under the action of the guide sleeve, the guide key 552 and the guide groove 554 on the second transmission shaft 551, without causing motion interference, thereby ensuring that the clamping mechanism 50 can operate normally.

[0055] As an embodiment, according to the attached Figure 1 It can be seen that the second hydraulic cylinder 60 is arranged on the movable seat 30, and the piston rod end of the second hydraulic cylinder 60 is connected to the first motor 32. It is convenient to adjust the distance between the grinding disc 33 and the grinding surface of the cast iron gate, and the grinding is more convenient.

[0056] In this embodiment, a rubber pad is provided on the lower surface of the pressing plate 38 to prevent the pressing plate 38 from damaging the cast iron gate when pressing the cast iron gate.

[0057] It should be noted that, in this patent application, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, the sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0058] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the protection scope of the present invention.

Claims

1. A grinding device for cast iron gate production, characterized in that: include: A processing base, on one side of which a support base is arranged, a rotating shaft is vertically arranged at the bottom of the support base, the rotating shaft is connected to and penetrates the rotating shaft of the processing base, and then connected to the driving component on the processing base to drive the rotating shaft to rotate; A movable seat is arranged on the processing base on one side of the support seat and is slidably connected with a first guide rod horizontally arranged on the processing base. A first motor is arranged on the movable seat, and a grinding disc is arranged at an output end of the first motor. A first screw rod is arranged on the processing base in parallel with the first guide rod and rotated under the drive of the second motor, and the first screw rod is threadedly connected with and penetrates the moving base; Two movable plates are symmetrically arranged on the support base and slidably connected to the support base. The adjustment assembly arranged on the support base is used to drive the two movable plates to move closer to or away from each other, and a support plate is arranged on opposite sides of the two movable plates; The two pressing plates are respectively provided with a second guide shaft at their upper ends. The second guide shaft is slidably connected with and penetrates the corresponding support plate, and is then connected with the clamping mechanism to drive the pressing plate to rise and fall.

2. A grinding device for cast iron gate production according to claim 1, characterized in that: Two first slideways are arranged in parallel on the support seat, a slider is slidably connected in each of the first slideways, and the two sliders are respectively connected to the two moving plates.

3. A grinding device for cast iron gate production according to claim 2, characterized in that: The adjustment component comprises: A first gear rotatably disposed on the rotating shaft; Two first racks are slidably disposed below the support seat and are respectively connected to the two sliders, and the two first racks are symmetrically disposed on both sides of the first gear and are respectively meshed with the first gear; The first hydraulic cylinder is arranged on the support seat, and the end of the piston rod of the first hydraulic cylinder is connected to one of the movable plates.

4. A grinding device for cast iron gate production according to claim 1, characterized in that: The drive assembly comprises: A turbine, disposed at the lower end of the rotating shaft; The third motor is arranged on the processing base, and a worm is arranged at an output end of the third motor, and the worm is meshed with the turbine.

5. A grinding device for cast iron gate production according to claim 4, characterized in that: The third motor is a servo motor.

6. A grinding device for cast iron gate production according to claim 1, characterized in that: The clamping mechanism comprises: Two first transmission shafts are respectively connected to the two movable plate rotating shafts and are located above the support plate. The two first transmission shafts are coaxially arranged, one of the first transmission shafts is connected to the output end of the fourth motor, and the two first transmission shafts are provided with cranks at opposite ends; Two hinged rods, whose first ends are respectively hinged to the two cranks, and whose second ends are respectively hinged to the upper ends of the two second guide shafts; The transmission assembly is connected to the two cranks. When one of the cranks rotates, the other crank can be driven to rotate through the transmission assembly.

7. A grinding device for producing cast iron gates according to claim 6, characterized in that: The transmission assembly comprises: A second transmission shaft is coaxially arranged with the first transmission shaft, and a first end is connected to one of the cranks, and a guide key is axially arranged on the second transmission shaft; The transmission sleeve is coaxially arranged with the first transmission shaft, and the first end is connected to another crank. The second end of the second transmission shaft can be slidably extended into the second end of the transmission sleeve, and the guide groove on the transmission sleeve is adapted to the guide key.

8. A grinding device for producing cast iron gates according to claim 1, characterized in that: A second hydraulic cylinder is arranged on the movable seat, and the end of the piston rod of the second hydraulic cylinder is connected to the first motor.

9. A grinding device for cast iron gate production according to any one of claims 1 to 8, characterized in that: A rubber pad is arranged on the lower surface of the pressing plate.