Steel structure surface rust removal cleaning device

By designing a steel structure surface rust removal and cleaning device including clamping, flushing and grinding components, the problem that the prior art cannot remove rust on the back of the steel structure is solved, and the double-sided rust removal of the steel structure is achieved, and the working efficiency and smoothness are improved. .

CN222200054UActive Publication Date: 2024-12-20NANTONG HAIJU STEEL STRUCTURE CO LTD
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Patent Information

Application Number
CN202420695471.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2024-12-20
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The existing steel structure surface rust removal and cleaning device cannot remove rust on the reverse side of the steel structure, resulting in an increase in working strength and reducing working efficiency.

Method used

A steel structure surface rust removal and cleaning device is designed including a clamping assembly, a flushing assembly and a grinding assembly. The clamping assembly is used to clamp and convey the steel structure, the flushing assembly is subjected to preliminary high pressure cleaning, and the grinding assembly is subjected to secondary rust removal. , the touch all-in-one machine controls each component to realize double-sided rust removal of steel structure surfaces.

Benefits of technology

The double-sided rust removal of steel structure surfaces is achieved, working efficiency is improved, working strength is reduced, and the finish of the steel surface is effectively restored.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel structure surface derusting and cleaning device, and relates to the technical field of derusting, the steel structure surface derusting and cleaning device comprises a workbench, and further comprises a clamping assembly arranged at the middle position of the top surface of the workbench, the clamping assembly is used for clamping and conveying a to-be-polished steel structure; the flushing assembly is arranged in the middle of the surface of the top of the workbench, and the flushing assembly is used for conducting preliminary high-pressure cleaning on the surface of the steel structure; the surface of the bottom of the flushing assembly is connected with the surface of the top of the workbench, the surface of the steel structure can be derusted, and the steel structure can be automatically reverse, so that the two surfaces of the steel structure can be derusted, the working intensity can be reduced, and the working efficiency can be improved. Therefore, the working efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rust removal, in particular to a device for removing rust from the surface of a steel structure. Background Art

[0002] Steel structure is a structure made of steel materials and is one of the main types of building structures. The structure is mainly composed of steel beams, steel columns, steel trusses and other components made of steel sections and steel plates. The components or parts are usually connected by welds, bolts or rivets. Because of its light weight and simple construction, it is widely used in large factories, venues, super high-rise buildings and other fields. Rust removal is a method of removing rust on the metal surface by various means. Metal rust is metal oxide. Commonly used rust removal methods include chemical rust removal, electrochemical rust removal, sandblasting rust removal, manual rust removal and roller burnishing rust removal.

[0003] The existing steel structure surface rust removal and cleaning device can remove rust on the steel structure surface, but cannot be used on the reverse side, thereby increasing the work intensity and reducing the work efficiency. Therefore, we propose a steel structure surface rust removal and cleaning device to solve the above problems. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides a device for removing rust from the surface of a steel structure, which solves the problem that the reverse side cannot be cleaned.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a steel structure surface rust removal and cleaning device, including a workbench, and also includes:

[0006] A clamping assembly, the clamping assembly is arranged at the center of the top surface of the workbench, and the clamping assembly is used to clamp and transport the steel structure to be polished;

[0007] A flushing assembly, which is arranged at the center of the top surface of the workbench and is used for preliminary high-pressure cleaning of the surface of the steel structure;

[0008] A grinding assembly, the grinding assembly is arranged on one side of the flushing assembly, the bottom surface of the flushing assembly is connected to the top surface of the workbench, and the grinding assembly is used to grind and remove rust from the cleaned steel structure; and

[0009] A touch all-in-one machine is arranged on a surface of one side of the flushing component.

[0010] Preferably, the clamping assembly includes a first electric linear slide, which is embedded and connected in the center of the top surface of the workbench, and the output end of the first electric linear slide is fixedly connected to a C-shaped frame, and both sides of the C-shaped frame are embedded and connected with a first electric telescopic rod, and the output end of the first electric telescopic rod is provided with a rotating motor, and the output end of the rotating motor is provided with a chuck.

[0011] Preferably, the flushing assembly includes a first gantry, which is arranged at a central position on the top surface of the workbench, a liquid storage tank is arranged on one side of the top surface of the first gantry, a water pump is arranged at the output end of the liquid storage tank, a delivery pipe is arranged at the output end of the water pump, a supply box is arranged at the output end of the delivery pipe, and a spray head is arranged on the bottom surface of the supply box.

[0012] Preferably, three spray heads are provided, and two of them are symmetrically installed at an angle of 45 degrees.

[0013] Preferably, fixing frames are provided on both sides of the bottom surface of the supply box, and the top surfaces of the two fixing frames are connected to the top surface of the inner cavity of the first gantry.

[0014] Preferably, the inner diameter of the fixing frame when viewed from above is the same as the outer diameter of the supply box when viewed from above, and the two are compatible with each other.

[0015] Preferably, the polishing assembly includes a second gantry, two second gantries are provided, the two second gantries are respectively provided on one side of the first gantry, the center position of the top surface of the two second gantries are both inlaid and connected with a second electric linear slide, and the output ends of the two second electric linear slides are provided with adjustment plates;

[0016] A second electric telescopic rod is embedded in the center of the top surface of the adjustment plate, a mounting plate is fixedly connected to the output end of the second electric telescopic rod, a driving motor is fixedly connected to the bottom surface of the mounting plate, and a grinding disc is fixedly connected to the output end of the driving motor. Beneficial Effects

[0017] The utility model provides a device for removing rust from the surface of a steel structure. Compared with the prior art, it has the following beneficial effects:

[0018] The steel structure surface rust removal and cleaning device, when it is necessary to remove rust from the steel structure surface, firstly place the workbench at a preset position, then install the clamping assembly at the center of the top surface, since a flushing assembly is fixedly connected to the center of the top surface of the workbench, and then the clamping assembly and the flushing assembly are controlled by the touch all-in-one machine, so that the clamping assembly can clamp and transport the steel structure to be rusted, and then the flushing assembly can pickle the steel structure clamped and transported by the clamping assembly, so that the rust on the surface of the steel structure can be quickly preliminarily treated, since a grinding assembly is fixedly connected to one side of the flushing assembly, and the bottom surface of the grinding assembly is connected to the top surface of the workbench, so that the workbench can provide support for the grinding assembly, and then the grinding assembly is controlled by the touch all-in-one machine, and then the grinding assembly can perform secondary rust removal on the steel structure surface after the preliminarily treatment, so as to improve work efficiency and effectively restore the smoothness of the steel surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 2 It is a schematic diagram of the overall side structure of the utility model.

[0021] Figure 3 This is a schematic diagram of the structure of the clamping assembly of the utility model.

[0022] Figure 4 This is a schematic diagram of the structure of the flushing component of the utility model.

[0023] Figure 5 It is a schematic diagram of the structure of the grinding component of the utility model.

[0024] In the figure: 1. workbench; 2. clamping assembly; 21. first electric linear slide; 22. C-frame; 23. first electric telescopic rod; 24. rotating motor; 25. chuck; 3. flushing assembly; 31. first gantry; 32. liquid storage tank; 33. water pump; 34. delivery pipe; 35. supply box; 36. spray head; 37. fixed frame; 4. grinding assembly; 41. second gantry; 42. second electric linear slide; 43. adjustment plate; 44. second electric telescopic rod; 45. mounting plate; 46. drive motor; 47. grinding disc; 5. touch all-in-one machine. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5 The utility model provides a technical solution: a steel structure surface rust removal and cleaning device, including a workbench 1 and further comprising: a clamping assembly 2, the clamping assembly 2 is arranged at the center of the top surface of the workbench 1, and the clamping assembly 2 is used to clamp and convey the steel structure to be polished; a flushing assembly 3, the flushing assembly 3 is arranged at the center of the top surface of the workbench 1, and the flushing assembly 3 is used to perform preliminary high-pressure cleaning on the surface of the steel structure; a polishing assembly 4, the polishing assembly 4 is arranged on one side of the flushing assembly 3, the bottom surface of the polishing assembly 4 is connected to the top surface of the workbench 1, and the polishing assembly 4 is used to polish and remove rust from the cleaned steel structure; and a touch all-in-one machine 5, the touch all-in-one machine 5 is arranged on one side of the flushing assembly 3;

[0027] When it is necessary to remove rust from the surface of the steel structure, first place the workbench 1 at a preset position, and then install the clamping assembly 2 in the center of the top surface. Since the flushing assembly 3 is fixedly connected to the center of the top surface of the workbench 1, the clamping assembly 2 and the flushing assembly 3 are controlled by the touch all-in-one machine 5, so that the clamping assembly 2 can clamp and transport the steel structure to be derusted, and then the flushing assembly 3 can pickle the steel structure clamped and transported by the clamping assembly 2, so as to quickly perform preliminary treatment on the rust on the surface of the steel structure. Since the grinding assembly 4 is fixedly connected to one side of the flushing assembly 3, and the bottom surface of the grinding assembly 4 is connected to the top surface of the workbench 1, the workbench 1 can provide support for the grinding assembly 4, and then the grinding assembly 4 is controlled by the touch all-in-one machine 5, so that the grinding assembly 4 can perform secondary rust removal on the surface of the steel structure after the preliminary treatment, so as to improve work efficiency and effectively restore the smoothness of the steel surface.

[0028] See also Figure 1 , Figure 2 , Figure 3 The clamping assembly 2 includes a first electric linear slide 21, which is embedded and connected at the center of the top surface of the workbench 1. The output end of the first electric linear slide 21 is fixedly connected to a C-shaped frame 22, and both sides of the C-shaped frame 22 are embedded and connected to a first electric telescopic rod 23. The output end of the first electric telescopic rod 23 is provided with a rotating motor 24, and the output end of the rotating motor 24 is provided with a chuck 25;

[0029] The first electric linear slide 21 in the clamping assembly 2 can be embedded and connected in the center position of the top surface of the workbench 1, and can also provide an installation foundation for the C-frame 22. Since the first electric telescopic rod 23 is embedded and connected on both sides of the C-frame 22, the first electric linear slide 21 can drive the C-frame 22 to move, and then the C-frame 22 can drive the first electric telescopic rod 23 to move, so as to drive the steel structure to move. Since the output end of the first electric telescopic rod 23 is installed with a rotating motor 24, and the output end of the rotating motor 24 is fixedly connected with a chuck 25, the output end of the first electric telescopic rod 23 can be extended and retracted while driving the rotating motor 24 to move, and then the rotating motor 24 can drive the chuck 25 to move, so that the chuck 25 can clamp and fix the steel structure. At the same time, the rotating motor 24 can drive the chuck 25 to rotate, so that the chuck 25 can drive the steel structure to rotate, and then the chuck 25 can turn over the steel structure, so that the two surfaces of the steel structure can be derusted, thereby improving work efficiency.

[0030] See also Figure 1 , Figure 2 , Figure 4 The flushing assembly 3 includes a first gantry 31, which is arranged at the center of the top surface of the workbench 1, a liquid storage tank 32 is arranged on one side of the top surface of the first gantry 31, a water pump 33 is arranged at the output end of the liquid storage tank 32, a delivery pipe 34 is arranged at the output end of the water pump 33, a supply box 35 is arranged at the output end of the delivery pipe 34, a spray head 36 is arranged on the bottom surface of the supply box 35, and three spray heads 36 are arranged, of which two symmetrical spray heads 36 are installed at an angle of 45 degrees, and fixing frames 37 are arranged on both sides of the bottom surface of the supply box 35, and the top surfaces of the two fixing frames 37 are connected to the top surface of the inner cavity of the first gantry 31, and the inner diameter of the fixing frame 37 is the same as the outer diameter of the supply box 35 when viewed from above, and the two are adapted to each other;

[0031] Through the first gantry 31 in the flushing component 3, it can be fixedly connected to the center position of the top surface of the workbench 1, and can also provide an installation foundation for the liquid storage tank 32. Since the output end of the liquid storage tank 32 is fixedly connected to the water pump 33, and the output end of the water pump 33 is fixedly connected to the delivery pipe 34, and the output end of the delivery pipe 34 is fixedly connected to the supply box 35, the water pump 33 can pump the liquid storage tank 32 into the inner cavity of the delivery pipe 34, and then the delivery pipe 34 can transport the liquid to the inner cavity of the supply box 35. Since three spray heads 36 are installed on the bottom surface of the supply box 35, and two symmetrical spray heads 36 are installed at a 45-degree angle, the supply box 35 can transport the liquid in the inner cavity to the inner cavity of the spray head 36, and then the spray head 36 can comprehensively spray the surface of the steel structure, so as to improve work efficiency.

[0032] See also Figure 1, Figure 2 , Figure 4 The grinding assembly 4 includes a second gantry 41, two second gantries 41 are provided, and the two second gantries 41 are respectively arranged on one side of the first gantry 31, and the second electric linear slides 42 are inlaid and connected at the center of the top surface of the two second gantries 41, and the output ends of the two second electric linear slides 42 are provided with adjustment plates 43, and the second electric telescopic rod 44 is inlaid and connected at the center of the top surface of the adjustment plate 43, and the output end of the second electric telescopic rod 44 is fixedly connected to the mounting plate 45, and the bottom surface of the mounting plate 45 is fixedly connected to the driving motor 46, and the output end of the driving motor 46 is fixedly connected to the grinding disc 47;

[0033] The second gantry 41 in the grinding assembly 4 can be fixedly connected to one side of the first gantry 31 and can provide an installation foundation for the second electric linear slide 42. Since the output end of the second electric linear slide 42 is fixedly connected with an adjustment plate 43, and the top surface of the adjustment plate 43 is embedded with a second electric telescopic rod 44 at the center position, the output end of the second electric linear slide 42 can drive the adjustment plate 43 to move, and then the adjustment plate 43 can drive the second electric telescopic rod 44 to move. Since the output end of the second electric telescopic rod 44 is fixedly connected with a mounting plate 45, and A driving motor 46 is fixedly connected to the bottom surface of the mounting plate 45, so that the output end of the second electric telescopic rod 44 can be extended and retracted to drive the mounting plate 45 to move, and then the mounting plate 45 can be driven by the driving motor 46 to drive the grinding disc 47 to move, so that the grinding disc 47 can reach a specified position. Since the output end of the driving motor 46 is fixedly connected to the grinding disc 47, the output end of the driving motor 46 can rotate and drive the grinding disc 47 to rotate at the same time, so that the grinding disc 47 can grind the surface of the steel structure, so as to effectively restore the smoothness of the steel surface.

[0034] During operation, when it is necessary to remove rust from the surface of the steel structure, first place the workbench 1 at a preset position, and then install the clamping assembly 2 in the center of the top surface. Since a flushing assembly 3 is fixedly connected to the center of the top surface of the workbench 1, the clamping assembly 2 and the flushing assembly 3 are controlled by the touch all-in-one machine 5, so that the clamping assembly 2 can clamp and transport the steel structure to be derusted, and then the flushing assembly 3 can pickle the steel structure clamped and transported by the clamping assembly 2, so as to quickly perform preliminary treatment on the rust on the surface of the steel structure. Since a grinding assembly 4 is fixedly connected to one side of the flushing assembly 3, and the bottom surface of the grinding assembly 4 is connected to the top surface of the workbench 1, the workbench 1 can provide support for the grinding assembly 4, and then the grinding assembly 4 is controlled by the touch all-in-one machine 5, so that the grinding assembly 4 can perform secondary rust removal on the surface of the steel structure after the preliminary treatment, so as to improve work efficiency and effectively restore the smoothness of the steel surface.

[0035] The first electric linear slide 21 in the clamping assembly 2 can be embedded and connected in the center position of the top surface of the workbench 1, and can also provide an installation foundation for the C-frame 22. Since the first electric telescopic rod 23 is embedded and connected on both sides of the C-frame 22, the first electric linear slide 21 can drive the C-frame 22 to move, and then the C-frame 22 can drive the first electric telescopic rod 23 to move, so as to drive the steel structure to move. Since the output end of the first electric telescopic rod 23 is installed with a rotating motor 24, and the output end of the rotating motor 24 is fixedly connected with a chuck 25, the output end of the first electric telescopic rod 23 can be extended and retracted while driving the rotating motor 24 to move, and then the rotating motor 24 can drive the chuck 25 to move, so that the chuck 25 can clamp and fix the steel structure. At the same time, the rotating motor 24 can drive the chuck 25 to rotate, so that the chuck 25 can drive the steel structure to rotate, and then the chuck 25 can turn over the steel structure, so that the two surfaces of the steel structure can be derusted, thereby improving work efficiency.

[0036] Through the first gantry 31 in the flushing component 3, it can be fixedly connected to the center position of the top surface of the workbench 1, and can also provide an installation foundation for the liquid storage tank 32. Since the output end of the liquid storage tank 32 is fixedly connected to the water pump 33, and the output end of the water pump 33 is fixedly connected to the delivery pipe 34, and the output end of the delivery pipe 34 is fixedly connected to the supply box 35, the water pump 33 can pump the liquid storage tank 32 into the inner cavity of the delivery pipe 34, and then the delivery pipe 34 can transport the liquid to the inner cavity of the supply box 35. Since three spray heads 36 are installed on the bottom surface of the supply box 35, and two symmetrical spray heads 36 are installed at a 45-degree angle, the supply box 35 can transport the liquid in the inner cavity to the inner cavity of the spray head 36, and then the spray head 36 can comprehensively spray the surface of the steel structure, so as to improve work efficiency.

[0037] The second gantry 41 in the grinding assembly 4 can be fixedly connected to one side of the first gantry 31 and can provide an installation foundation for the second electric linear slide 42. Since the output end of the second electric linear slide 42 is fixedly connected with an adjustment plate 43, and the top surface of the adjustment plate 43 is embedded with a second electric telescopic rod 44 at the center position, the output end of the second electric linear slide 42 can drive the adjustment plate 43 to move, and then the adjustment plate 43 can drive the second electric telescopic rod 44 to move. Since the output end of the second electric telescopic rod 44 is fixedly connected with a mounting plate 45, and A driving motor 46 is fixedly connected to the bottom surface of the mounting plate 45, so that the output end of the second electric telescopic rod 44 can be extended and retracted to drive the mounting plate 45 to move, and then the mounting plate 45 can be driven by the driving motor 46 to drive the grinding disc 47 to move, so that the grinding disc 47 can reach a specified position. Since the output end of the driving motor 46 is fixedly connected to the grinding disc 47, the output end of the driving motor 46 can rotate and drive the grinding disc 47 to rotate at the same time, so that the grinding disc 47 can grind the surface of the steel structure, so as to effectively restore the smoothness of the steel surface.

[0038] In summary, the device can not only remove rust from the surface of the steel structure, but also automatically remove rust from the reverse side, thereby being able to remove rust from both sides of the steel structure, thereby reducing work intensity and improving work efficiency.

[0039] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims

1. A device for removing rust from the surface of a steel structure, comprising a workbench (1), characterized in that: Also includes: A clamping assembly (2), the clamping assembly (2) being arranged at a central position on the top surface of the workbench (1), and the clamping assembly (2) being used to clamp and transport the steel structure to be polished; A flushing component (3), the flushing component (3) being arranged at a central position on the top surface of the workbench (1), the flushing component (3) being used for performing preliminary high-pressure cleaning on the surface of the steel structure; a grinding component (4), the grinding component (4) being arranged on one side of the flushing component (3), the bottom surface of the flushing component (3) being connected to the top surface of the workbench (1), and the grinding component (4) being used to grind and remove rust from the cleaned steel structure; as well as A touch all-in-one machine (5), wherein the touch all-in-one machine (5) is arranged on a surface of one side of the flushing component (3).

2. A steel structure surface rust removal and cleaning device according to claim 1, characterized in that: The clamping assembly (2) comprises a first electric linear slide (21), the first electric linear slide (21) being embedded and connected at a central position on the top surface of the workbench (1), the output end of the first electric linear slide (21) being fixedly connected to a C-shaped frame (22), both sides of the C-shaped frame (22) being embedded and connected to first electric telescopic rods (23), the output end of the first electric telescopic rod (23) being provided with a rotating motor (24), and the output end of the rotating motor (24) being provided with a chuck (25).

3. A steel structure surface rust removal and cleaning device according to claim 1, characterized in that: The flushing assembly (3) comprises a first gantry (31), the first gantry (31) being arranged at a central position on the top surface of the workbench (1), a liquid storage tank (32) being arranged on one side of the top surface of the first gantry (31), a water pump (33) being arranged at the output end of the liquid storage tank (32), a delivery pipe (34) being arranged at the output end of the water pump (33), a supply box (35) being arranged at the output end of the delivery pipe (34), and a spray head (36) being arranged on the bottom surface of the supply box (35).

4. A steel structure surface rust removal and cleaning device according to claim 3, characterized in that: Three spray heads (36) are provided, of which two symmetrical spray heads (36) are installed at an angle of 45 degrees.

5. The device for removing rust from the surface of a steel structure according to claim 3, characterized in that: Fixed frames (37) are provided on both sides of the bottom surface of the supply box (35), and the top surfaces of the two fixed frames (37) are connected to the top surface of the inner cavity of the first gantry (31).

6. A steel structure surface rust removal and cleaning device according to claim 5, characterized in that: The inner diameter of the fixing frame (37) when viewed from above is the same as the outer diameter of the supply box (35) when viewed from above, and the two are compatible.

7. The device for removing rust from the surface of a steel structure according to claim 5, characterized in that: The grinding assembly (4) comprises a second gantry (41), wherein two second gantry (41) are provided, and the two second gantry (41) are respectively provided on one side of the first gantry (31), and a second electric linear slide (42) is embedded and connected at the center position of the top surface of the two second gantry (41), and the output ends of the two second electric linear slides (42) are provided with adjustment plates (43); A second electric telescopic rod (44) is inlaid and connected at a central position on the top surface of the adjustment plate (43); a mounting plate (45) is fixedly connected to the output end of the second electric telescopic rod (44); a driving motor (46) is fixedly connected to the bottom surface of the mounting plate (45); and a grinding disc (47) is fixedly connected to the output end of the driving motor (46).

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