Bearing machining and polishing device
By designing a bearing processing and polishing device with rotary polishing clamp column and an automated loading and unloading mechanism, the problems of mechanical damage and manual operation are solved, and efficient polishing and automated operation are achieved. It is suitable for bearing rings of different diameters, improving processing efficiency and applicability .
Patent Information
- Application Number
- CN202420701926.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The existing bearing processing and polishing methods have problems with mechanical damage and manual loading and unloading. The polishing blocks need to be replaced frequently, which affects efficiency.
Design a bearing processing and polishing device, using rotating multiple sets of polishing clamps to polish the inner and outer surfaces of the bearing ring, and realize automatic operation through automatic loading and unloading mechanism and feeding mechanism. The polishing clamp surface is sprayed with supplementary polishing liquid, suitable for different Bearing ring of diameter.
It realizes efficient polishing of bearing rings, avoids mechanical damage and manual loading and unloading defects, extends the service life of the polishing block, and improves processing efficiency and applicability.
Smart Images

Figure CN222200097U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bearing processing, in particular to a bearing processing and polishing device. Background Art
[0002] Bearings are an important component in contemporary mechanical equipment. Their main function is to support mechanical rotating bodies. The inner and outer rings of bearings need to be polished after processing to remove burrs and other defects. When polishing the bearing rings, the bearing rings and polishing materials are generally put into a vibration polishing device for vibration polishing. This polishing method requires that a batch of bearing rings be placed in the device for vibration polishing. Mechanical damage will occur between the bearing rings during vibration, and the polished bearing rings need to be manually removed, which is more troublesome.
[0003] The application number 202320718172.7 discloses a bearing ring polishing device for bearing production and processing, which uses inner and outer polishing blocks for single processing and polishing production, solving the problem of mechanical damage caused by vibration processing, but still requires manual loading and unloading, which is troublesome and time-consuming, and the polishing block will wear out after long-term use, and the polishing block needs to be replaced frequently to ensure the polishing effect. Therefore, the utility model proposes a bearing processing and polishing device to solve the problems existing in the prior art. Utility Model Content
[0004] In view of the above problems, the purpose of the utility model is to propose a bearing processing and polishing device, which polishes the inner and outer surfaces of the bearing ring simultaneously through multiple sets of rotating polishing clamps, and has a good polishing effect. At the same time, automatic loading and unloading can be achieved through the loading and unloading mechanism, which is convenient and fast, and the polishing liquid can be sprayed on the surface of the polishing clamp through the replenishing mechanism, which greatly improves the practicality.
[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a bearing processing and polishing device, including a processing table, a loading and unloading mechanism, a fixing mechanism and a polishing mechanism. The loading and unloading mechanisms are arranged at the rear of both sides of the processing table. The fixing mechanism includes an inner nest, an electromagnetic column, an electromagnetic enameled wire and a positioning mechanism. The front side of the processing table is provided with an inner nest, and an electromagnetic column is fixedly arranged in the inner nest, and the upper end surface is flush with the surface of the processing table. The lower side of the electromagnetic column is wound with an electromagnetic enameled wire, which forms an electromagnet with the electromagnetic column after power is turned on to adsorb and fix the bearing ring. The positioning mechanism is arranged on the processing table, and the polishing mechanism includes a stand, a moving mechanism, a lifting mechanism, and a lifting mechanism. A lowering rod, a lifting seat, a rotating motor, a rotating plate, an adjustment seat mechanism, a polishing clamping column and a feeding mechanism. A vertical frame is fixedly arranged on the rear side of the processing table, and the vertical frame is in a 7-shaped structure. A lifting rod is movably arranged on the vertical frame through a moving mechanism, and a lifting seat is fixedly arranged below the lifting rod. A rotating plate is arranged below the lifting seat through a rotating motor. The rotating motor is embedded below the lifting seat, and an annular groove is arranged below the side of the lifting seat. A rotating ring is arranged on the rotating plate to adapt to the annular groove. The output end of the rotating motor is fixedly connected to the upper side of the rotating plate, and a polishing clamping column is movably and adjustably arranged below the rotating plate through an adjustment seat mechanism, and a feeding mechanism is arranged on the vertical frame.
[0006] A further improvement is that the positioning mechanism includes a fixed seat, a positioning telescopic rod and a positioning clamping block. The positioning telescopic rod is symmetrically arranged on the front and rear sides of the inner nest on the processing table through the fixed seat. The fixed seat is arranged on the processing table, and the positioning telescopic rod is fixed in the fixed seat. The telescopic end of the positioning telescopic rod is arranged on the side surface and is provided with a positioning clamping block. The positioning clamping block is fixed to the telescopic end of the telescopic rod. The side surface of the positioning clamping block is an arc surface structure, which is adapted to the bearing ring for center positioning.
[0007] The further improvement is that the moving mechanism includes a moving groove, a guide groove, a driving screw, a moving plate and a driving motor. A moving groove is opened through the front side above the stand, and the inner side surface of the moving groove is symmetrically recessed with a guide groove. A driving screw is arranged in the guide groove on one side, and a guide slide bar is arranged on the other side. A moving plate is slidably arranged between the guide grooves, and the side surface of the moving plate is threadedly connected and adapted to the driving screw, and is also slidably adapted to the guide slide bar on the other side. A driving motor is arranged on the upper rear side of the stand, and the output end of the driving motor is connected for transmission with the driving screw. The lifting rod is fixed on the moving plate with the telescopic end facing downward, and guide rods are symmetrically arranged between the upper side of the lifting seat and the moving plate.
[0008] Further improvements are: the adjustment seat mechanism includes an adjustment groove, a bidirectional screw, a sliding seat plate, a clamping column slide groove, an adjustment screw and a clamping column slide seat, the adjustment groove is symmetrically arranged below the rotating plate, the sliding seat plate is symmetrically arranged in the adjustment groove through the symmetrical movement of the bidirectional screw, the bidirectional screw is rotatably arranged in the adjustment groove, the sliding seat plate is symmetrically arranged with two groups of threads located in the adjustment grooves on both sides and adapted to different spiral sections of the bidirectional screw, a clamping column slide groove is arranged below the sliding seat plate, a clamping column slide seat is movably arranged in the clamping column slide groove through the movement of the adjusting screw, the adjusting screw is rotatably arranged in the clamping column slide groove and adapted to the thread of the clamping column slide seat.
[0009] Further improvements are: one end of the bidirectional screw and one end of the adjusting screw are penetrated by a hexagonal cap, the polishing clamping column is arranged on the lower side of the sliding seat plate and the lower side of the clamping column slide, the inner opposite side of the polishing clamping column is provided with a soft rubber layer, and the outer side of the soft rubber layer is provided with a cotton cloth layer.
[0010] Further improvements are as follows: the feeding mechanism includes a liquid storage tank, a regulating chute, a two-way stud, an adjusting front extension pipe and a spray head; a liquid storage tank is arranged at the lower rear side of the stand; a regulating chute is symmetrically arranged on the front side of the stand; an adjusting front extension pipe is arranged in the regulating chute through a two-way stud; the rear end of the adjusting front extension pipe is threadably adapted to the two-way stud through a fixed slide seat and is slidingly adapted to the regulating chute; a spray head is distributed on the side of the front end of the adjusting front extension pipe; the adjusting front extension pipe is connected to the liquid storage tank pipeline pump by suction; the liquid storage tank is loaded with polishing liquid; and a feeding port is arranged on the upper side of the liquid storage tank.
[0011] Further improvements are: the loading and unloading mechanism includes a feeding belt groove, a conveyor belt, a multi-section telescopic rod and a pushing positioning block. The conveyor belts are symmetrically arranged on both sides of the processing table through the feeding belt groove. There are two groups of conveyor belts symmetrically arranged. One group of processing tables on the side of the conveyor belt is provided with a pushing positioning block through a multi-section telescopic rod. The multi-section telescopic rod is fixed on the side of the processing table and the axis passes through the center point of the upper surface of the electromagnetic column. This side is the loading side. The other group of processing tables on the front side of the conveyor belt are also provided with a pushing positioning block through a multi-section telescopic rod, which is located directly in front of the conveyor belt. This side is the unloading side. The conveyor belt is driven by a motor.
[0012] The beneficial effects of the utility model are as follows: the utility model polishes the inner and outer surfaces of the bearing ring at the same time through multiple sets of rotating polishing clamps, and the polishing effect is good. At the same time, the loading and unloading mechanism can realize automatic loading and unloading, which is convenient and fast, and solves the defects of mechanical damage and manual loading and unloading in traditional vibration polishing. The polishing clamp surface can be sprayed with polishing liquid through the replenishing mechanism, which solves the defect that the traditional polishing block needs to be frequently replaced, and the practicality is greatly improved. The spacing can be adjusted by setting the polishing clamp through the adjusting seat mechanism, so as to adapt to bearing rings of different diameters, and the applicability is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a cross-sectional structural diagram of the main processing table of the utility model.
[0014] Figure 2 This is a cross-sectional structural diagram of a processing table in a side view of the utility model.
[0015] Figure 3 This is a schematic diagram of the utility model's structure without a stand when viewed from above.
[0016] Figure 4 This is a front and cross-sectional structural diagram of the polishing mechanism of the utility model.
[0017] Among them: 1. Processing table; 2. Inner nesting; 3. Electromagnetic column; 4. Electromagnetic enameled wire; 5. Stand; 6. Lifting rod; 7. Lifting seat; 8. Rotating motor; 9. Rotating plate; 10. Polishing clamp column; 11. Fixed seat; 12. Positioning telescopic rod; 13. Positioning clamp block; 14. Moving groove; 15. Guide groove; 16. Driving screw; 17. Moving plate; 18. Driving motor; 19. Adjusting groove; 20. Bidirectional screw; 21. Sliding seat plate; 22. Clamp column slide; 23. Adjusting screw; 24. Clamp column slide; 25. Hexagonal cap; 26. Soft rubber layer; 27. Cotton cloth layer; 28. Liquid storage tank; 29. Control slide; 30. Bidirectional stud; 31. Adjusting front extension tube; 32. Spray head; 33. Feeding belt groove; 34. Conveyor belt; 35. Multi-section telescopic rod; 36. Pushing positioning block. DETAILED DESCRIPTION
[0018] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.
[0019] according to Figure 1-Figure 4As shown, this embodiment provides a bearing processing and polishing device, including a processing table 1, a loading and unloading mechanism, a fixing mechanism and a polishing mechanism. The loading and unloading mechanisms are arranged at the rear of both sides of the processing table 1 for automatic loading, feeding and unloading. The fixing mechanism includes an inner nest 2, an electromagnetic column 3, an electromagnetic enameled wire 4 and a positioning mechanism. The front side of the processing table 1 is provided with an inner nest 2, in which the electromagnetic column 3 is fixedly arranged and the upper end surface is flush with the surface of the processing table 1. The electromagnetic enameled wire 4 is wound around the lower side of the electromagnetic column 3. After power is turned on, an electromagnet is formed with the electromagnetic column to adsorb and fix the bearing ring. A positioning mechanism is arranged on the processing table 1. The polishing mechanism includes a stand 5, a moving mechanism, a lifting rod 6, and a lifting seat. 7. Rotating motor 8, rotating plate 9, adjusting seat mechanism, polishing clamping column 10 and feeding mechanism. A stand 5 is fixedly arranged on the rear side of the processing table 1. The stand is in a 7-shaped structure. A lifting rod 6 is movably arranged on the stand 5 through a moving mechanism. A lifting seat 7 is fixedly arranged below the lifting rod 6. A rotating plate 9 is arranged below the lifting seat 7 through a rotating motor 8. The rotating motor is embedded below the lifting seat. An annular groove is arranged below the side of the lifting seat. A rotating ring is arranged on the rotating plate to match the annular groove. The output end of the rotating motor is fixedly connected to the upper side of the rotating plate. A polishing clamping column 10 is movably and adjustably arranged below the rotating plate 9 through an adjusting seat mechanism. A feeding mechanism is arranged on the stand 5.
[0020] The positioning mechanism includes a fixed seat 11, a positioning telescopic rod 12 and a positioning clamp 13. The positioning telescopic rod 12 is symmetrically arranged on the front and rear sides of the inner nest 2 on the processing table 1 through the fixed seat 11. The fixed seat is arranged on the processing table, and the positioning telescopic rod is fixed in the fixed seat. The telescopic end of the positioning telescopic rod 12 is arranged on the side and is provided with a positioning clamp 13. The positioning clamp is fixed to the telescopic end of the telescopic rod and is driven by two groups of telescopic rods to perform a clamping action. The side of the positioning clamp 13 is an arc surface structure, which is adapted to the bearing ring for center positioning so that it is located directly below the rotation center of the rotating plate.
[0021] The moving mechanism includes a moving groove 14, a guide groove 15, a driving screw 16, a moving plate 17 and a driving motor 18. A moving groove 14 is opened through the front side of the upper part of the stand 5, and the guide groove 15 is symmetrically recessed on the inner side of the moving groove 14. A driving screw 16 is arranged in the guide groove 15 on one side, and a guide slide bar is arranged on the other side. A moving plate 17 is slidably arranged between the guide grooves 15. The side surface of the moving plate 17 is threadedly connected and adapted to the driving screw 16, and is also slidably adapted to the guide slide bar on the other side. A driving motor 18 is arranged on the upper rear side of the stand 5, and the output end of the driving motor 18 is connected to the driving screw 16 for transmission. The lifting rod 6 is fixed on the moving plate 17 with the telescopic end facing downward, and guide rods are symmetrically arranged between the upper side of the lifting seat and the moving plate.
[0022] The adjusting seat mechanism includes an adjusting groove 19, a bidirectional screw 20, a sliding seat plate 21, a column clamping groove 22, an adjusting screw 23 and a column clamping slide 24. The adjusting groove 19 is symmetrically arranged below the rotating plate 9. The sliding seat plate 21 is symmetrically and movably arranged in the adjusting groove 19 through the bidirectional screw 20. The bidirectional screw is rotatably arranged in the adjusting groove. The sliding seat plate is symmetrically arranged with two groups of adjusting grooves on both sides and is adapted to threads of different screw directions of the bidirectional screw. A column clamping groove 22 is arranged below the sliding seat plate 21. A column clamping slide 24 is movably arranged in the column clamping groove 22 through the adjusting screw 23. The adjusting screw is rotatably arranged in the column clamping groove and is adapted to threads of the column clamping slide.
[0023] One end of the bidirectional screw 20 and one end of the adjusting screw 23 are both penetrated by a hexagonal cap 25. The spacing distance is adjusted by rotating the hexagonal cap to adapt to bearing rings of different diameters and ring thicknesses. The polishing clamp column 10 is arranged on the lower side of the sliding seat plate 21 and the lower side of the clamp column slide 24. The inner opposite side of the polishing clamp column 10 is provided with a soft rubber layer 26, and the outer side of the soft rubber layer 26 is provided with a cotton cloth layer 27. The polishing liquid is adhered to the cotton cloth layer and contacts with the inner and outer surfaces of the bearing ring to achieve double-sided simultaneous polishing processing.
[0024] The feeding mechanism includes a liquid storage tank 28, a regulating chute 29, a two-way stud 30, an adjusting forward extension pipe 31 and a spray head 32. The liquid storage tank 28 is arranged at the lower rear side of the stand 5, and the regulating chute 29 is symmetrically arranged on the front side of the stand 5. The adjusting forward extension pipe 31 is arranged in the regulating chute 29 through the two-way stud 30. The rear end of the adjusting forward extension pipe is thread-matched with the two-way stud through a fixed slide seat, and is slidingly matched with the regulating chute. The front end side of the adjusting forward extension pipe 31 is distributed with a spray head 32 for spraying polishing liquid to make it adhere to the surface of the cotton cloth layer. The adjusting forward extension pipe 31 is connected to the liquid storage tank 28 by a pipeline pump. The liquid storage tank 28 is loaded with polishing liquid, and a feeding port is arranged on the upper side of the liquid storage tank for adding polishing liquid.
[0025] The loading and unloading mechanism includes a feeding belt groove 33, a conveyor belt 34, a multi-section telescopic rod 35 and a pushing positioning block 36. The conveyor belts 34 are symmetrically arranged on both sides of the processing table 1 through the feeding belt groove 33. There are two groups of conveyor belts symmetrically arranged, one group for loading and the other group for unloading. A pushing positioning block 36 is arranged on the processing table 1 on the side of one group of conveyor belts 34 through a multi-section telescopic rod 35. The multi-section telescopic rod is fixed on the side of the processing table and the axis passes through the center point of the upper surface of the electromagnetic column. This side is the loading side. A pushing positioning block 36 is also arranged on the processing table 1 on the front side of the other group of conveyor belts 34 through a multi-section telescopic rod 35. It is located directly in front of the conveyor belt. This side is the unloading side. The conveyor belt 34 is driven by a motor.
[0026] When the bearing processing and polishing device is used, the spacing of the polishing clamping columns is adjusted by the adjusting seat mechanism according to the diameter of the bearing ring to be polished and the thickness of the ring wall, and then the equipment is started, and the bearing ring is first sent to the front side of the pusher positioning block on the side of the processing table through the conveyor belt on one side, and the pusher positioning block is driven by the multi-section telescopic rod to send the bearing ring to the electromagnetic column, and then the multi-section telescopic rod is retracted, and the bearing ring is positioned and clamped by the positioning mechanism. After the positioning is completed, the positioning mechanism is reset, and the electromagnetic enameled wire is energized. The electromagnetic column forms an electromagnet to firmly absorb and fix the bearing ring, and then the lifting rod drives the rotating polishing clamping columns below to be inserted on both sides of the bearing ring and rotate, and the cotton cloth layer with polishing liquid adhered to the inner side of the polishing clamping column polishes the inside and outside of the bearing ring;
[0027] After polishing is completed, the lifting rod retracts, and then the electromagnetic enameled wire is powered off, the electromagnetic column loses its magnetic force, and the bearing ring becomes loose. The polished bearing ring is then pushed to the front of the conveyor belt on the other side by the multi-section telescopic rod on the side and then retracted. Then, another set of multi-section telescopic rods in front of the conveyor belt on the other side drives another push positioning block to push the polished bearing ring onto the conveyor belt for unloading, completing one round of processing.
[0028] When the polishing clamps are used for a long time and the polishing liquid is consumed, the moving mechanism drives them to move backwards so that the interval between the two groups of polishing clamps on both sides is just aligned with the two groups of adjusting front extension tubes, and the polishing liquid sprayed by them adheres to the surface of the cotton cloth layer for the next polishing process.
[0029] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A bearing processing and polishing device, characterized in that: The invention comprises a processing table (1), a loading and unloading mechanism, a fixing mechanism and a polishing mechanism. The loading and unloading mechanisms are arranged at the rear of both sides of the processing table (1). The fixing mechanism comprises an inner nest (2), an electromagnetic column (3), an electromagnetic enameled wire (4) and a positioning mechanism. The front side of the processing table (1) is provided with an inner nest (2). The inner nest (2) is provided with an electromagnetic column (3) and the upper end surface is flush with the surface of the processing table (1). The lower side of the electromagnetic column (3) is wound with an electromagnetic enameled wire (4). The processing table (1) is provided with a positioning mechanism. The polishing mechanism comprises a stand (5), A moving mechanism, a lifting rod (6), a lifting seat (7), a rotating motor (8), a rotating plate (9), an adjusting seat mechanism, a polishing clamping column (10) and a feeding mechanism. A stand (5) is provided at the rear side of the processing table (1). A lifting rod (6) is provided on the stand (5) via the moving mechanism. A lifting seat (7) is provided below the lifting rod (6). A rotating plate (9) is provided below the lifting seat (7) via the rotating motor (8). A polishing clamping column (10) is provided below the rotating plate (9) via the adjusting seat mechanism. A feeding mechanism is provided on the stand (5).
2. A bearing processing and polishing device according to claim 1, characterized in that: The positioning mechanism comprises a fixing seat (11), a positioning telescopic rod (12) and a positioning clamping block (13); the processing table (1) is symmetrically provided with a positioning telescopic rod (12) through the fixing seat (11) at the front and rear sides of the inner nest (2); the telescopic end of the positioning telescopic rod (12) is arranged on the opposite side and is provided with a positioning clamping block (13); the opposite side of the positioning clamping block (13) is a curved surface structure.
3. A bearing processing and polishing device according to claim 1, characterized in that: The moving mechanism comprises a moving groove (14), a guide groove (15), a driving screw (16), a moving plate (17) and a driving motor (18). The moving groove (14) is provided on the front side above the stand (5). The guide groove (15) is symmetrically provided on the inner side of the moving groove (14). A driving screw (16) is provided in one side of the guide groove (15). A moving plate (17) is provided between the guide grooves (15). The side surface of the moving plate (17) is threadedly connected and adapted to the driving screw (16). A driving motor (18) is provided on the upper rear side of the stand (5). The output end of the driving motor (18) is connected to the driving screw (16) for transmission. The lifting rod (6) is fixed on the moving plate (17) with the telescopic end facing downward.
4. A bearing processing and polishing device according to claim 1, characterized in that: The adjustment seat mechanism comprises an adjustment groove (19), a bidirectional screw (20), a sliding seat plate (21), a column clamping groove (22), an adjustment screw (23) and a column clamping slide seat (24); the adjustment groove (19) is symmetrically arranged below the rotating plate (9); a sliding seat plate (21) is symmetrically arranged in the adjustment groove (19) via a bidirectional screw (20); a column clamping groove (22) is arranged below the sliding seat plate (21); a column clamping slide seat (24) is arranged in the column clamping groove (22) via an adjustment screw (23).
5. A bearing processing and polishing device according to claim 4, characterized in that: One end of the bidirectional screw (20) and one end of the adjusting screw (23) are both provided with a hexagonal cap (25), the polishing clamping column (10) is arranged on the lower side of the sliding seat plate (21) and the lower side of the clamping column slide (24), the inner opposite side of the polishing clamping column (10) is provided with a soft rubber layer (26), and the outer side of the soft rubber layer (26) is provided with a cotton cloth layer (27).
6. A bearing processing and polishing device according to claim 1, characterized in that: The feeding mechanism comprises a liquid storage tank (28), a regulating chute (29), a bidirectional stud (30), an regulating forward extension pipe (31) and a liquid spray head (32); a liquid storage tank (28) is provided at the lower rear side of the stand (5); a regulating chute (29) is provided at the front side of the stand (5); an regulating forward extension pipe (31) is provided in the regulating chute (29) via a bidirectional stud (30); a liquid spray head (32) is distributed on the front side of the regulating forward extension pipe (31); the regulating forward extension pipe (31) is connected to the liquid storage tank (28) by a pipeline pump; and the liquid storage tank (28) is loaded with polishing liquid.
7. A bearing processing and polishing device according to claim 1, characterized in that: The loading and unloading mechanism comprises a feeding belt groove (33), a conveyor belt (34), a multi-section telescopic rod (35) and a material pushing positioning block (36); the conveyor belt (34) is symmetrically arranged on both sides of the processing table (1) through the feeding belt groove (33); a group of processing tables (1) on the side of the conveyor belt (34) are provided with a material pushing positioning block (36) through the multi-section telescopic rod (35); another group of processing tables (1) on the front side of the conveyor belt (34) are also provided with a material pushing positioning block (36) through the multi-section telescopic rod (35); the conveyor belt (34) is driven by a motor.
