Edge and corner excess material cutting device for Chinese-style tile production

Abstract

The utility model discloses a leftover cutting device for Chinese-style tile production, which comprises a base and a working table fixedly mounted at the upper end of the base, a driving motor is fixedly mounted at the upper end of the working table, a rotating shaft is fixedly mounted at the output end of the driving motor, and two groups of cutting discs are sleeved on the outer side of the rotating shaft. An adjustable structure is arranged on the outer side of the cutting disc. According to the leftover cutting device for Chinese-style tile production, in the rotating process of a gear ring, a rotating cylinder is driven to rotate through a gear, the rotating cylinder enables two sets of moving rods in the rotating cylinder to move relatively, so that two sets of cutting discs move relatively, and the leftover cutting device can conveniently cut leftovers of Chinese-style tiles of different sizes; the use convenience of the device is guaranteed, the driving motor drives the cutting disc to rotate through the rotating shaft so that excess materials on the two sides of the Chinese-style tiles can be synchronously cut, and therefore the cutting efficiency of the device is improved, and the thoroughness of cutting of the device on the Chinese-style tiles is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of small green tile production, in particular to a device for cutting scraps used in small green tile production. Background Art

[0002] In the north, the small blue tile is also called the Yin-Yang tile, and in the south, it is called the butterfly tile, the Yin-Yang tile, and the combined tile. It is a kind of curved tile. The small blue tile is mostly used in old buildings such as gardens, parks, and ancient buildings. In order to speed up the production of the small blue tile, a mold is used to make the small blue tile. However, the small blue tile is prone to residual materials at the corners during the production process, so a cutting device is needed to cut the residual materials at the corners. However, the existing small blue tile production residual material cutting device still has certain use defects during use, such as:

[0003] The utility model announcement number CN213674259U discloses an efficient cutting device for asphalt shingle production. The device places the position where the asphalt shingle needs to be cut at the drop hole. After cutting, the cut asphalt shingle is lowered to the bottom of the drop hole by the second pushing mechanism and the supporting plate, and is pushed to the material conveyor belt by the first pushing mechanism and the pushing plate. This device does not require the operator to manually take the cut asphalt shingle, avoiding the safety hazards caused by misoperation, and the device is fully automated for transportation. The cut pieces are transported one by one, and there is no need to pile up the cut asphalt shingles, which will cause the problem of heavy weight and incoherent transportation.

[0004] In the above document, when the device is in use, the cylinder needs to drive the cylinder rod and the cutter to move downward and cut the scraps of the small green tiles. Most of the small green tiles are quadrilateral structures. When cutting small green tiles that need to be cut on multiple sides, the device needs to cut the single-side scraps of the small green tiles in turn, and multiple cuts are required. In addition, the cutting process is carried out directly on the conveyor belt, which is prone to incomplete cutting.

[0005] In view of the above problems, it is urgent to carry out innovative design based on the original device structure. Utility Model Content

[0006] The purpose of the utility model is to provide a device for cutting scraps for small green tiles production, so as to solve the problem raised in the above background technology that when cutting small green tiles that need to be cut on multiple sides, the device needs to cut the single-side scraps of the small green tiles in turn, and needs to perform multiple cuttings, and the cutting process is directly carried out on the conveyor belt, which is prone to incomplete cutting.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for cutting scraps for producing small green tiles, comprising a base and a workbench fixedly mounted on the upper end of the base;

[0008] A driving motor is fixedly installed on the upper end of the workbench, and a rotating shaft is fixedly installed on the output end of the driving motor, and two sets of cutting discs are sleeved on the outer side of the rotating shaft;

[0009] An adjustable structure is arranged on the outer side of the cutting disc, and the adjustable structure can realize the effect of synchronously cutting the surplus materials on both sides of small green tiles of different sizes by the device.

[0010] Preferably, a moving rod and a rotating cylinder are provided inside the adjustable structure. The moving rod is fixedly installed inside the two sets of cutting disks, and a rotating cylinder is sleeved on the outer side of one end of the moving rod away from the cutting disk, and the rotating cylinder is threadedly connected to the two sets of moving rods inside it.

[0011] Preferably, four groups of the movement rods are arranged at equal angles on the outer side of the cutting disc, and the cutting disc is slidably connected to the rotating shaft, and the rotating shaft has a rectangular structure in a side section.

[0012] Preferably, the adjustable structure is provided with a gear, a gear ring and a snap-fitting opening inside, the gear is fixedly mounted on the outside of the rotating cylinder, the gear ring is meshingly mounted on the outside of the gear, and the snap-fitting openings are provided at equal angles on the outside of the gear ring.

[0013] Preferably, a clamping structure is provided at the upper end of the base, and the clamping structure can achieve an automatic clamping effect of the device;

[0014] A fixing plate and a supporting member are provided inside the clamping structure, the upper end of the base is fixedly installed with the fixing plate through a hydraulic push rod, and the upper end of the fixing plate is fixedly installed with the supporting member and an electric push rod, and a connecting plate is fixedly installed at one end of the electric push rod close to the supporting member, and a fixing frame is fixedly installed at the lower end of the fixing plate.

[0015] Preferably, a driving member is fixedly installed on the lower end of the connecting plate, a main airbag is bonded to the inside of the fixed frame, an air guide tube is fixedly installed on the outside of the main airbag, and an auxiliary airbag is fixedly installed on the end of the air guide tube away from the main airbag, the auxiliary airbag is located inside the workbench, a contact plate is slidably installed inside the workbench, two groups of fixed cylinders are fixedly installed on the lower end of the contact plate, and a moving cylinder is slidably installed on the lower end of the fixed cylinder, a supporting spring is sleeved on the outer sides of the moving cylinder and the fixed cylinder, and an extrusion arc block is fixedly installed on the lower end of the moving cylinder.

[0016] Preferably, a limiting groove is provided at the upper end of the fixing plate, and two sets of pushing members are fixedly mounted on one end of the connecting plate away from the electric push rod.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. Two sets of cutting discs are provided. The driving motor drives the cutting discs to rotate through the rotating shaft, so that the remaining materials on both sides of the small green tiles can be cut synchronously, thereby speeding up the cutting efficiency of the device and ensuring the thoroughness of the cutting of the small green tiles by the device;

[0019] 2. A moving rod and a rotating cylinder are provided. When the gear ring rotates, the rotating cylinder is driven to rotate through the gear, and the rotating cylinder causes the two sets of moving rods inside it to move relative to each other, thereby causing the two sets of cutting discs to move relative to each other, so that the device can cut the remaining materials of small green tiles of different sizes, ensuring the convenience of using the device;

[0020] 3. Furthermore, a support member and a push member are provided, and the push member can push the small green tile to the upper end of the support member, and the slope of the front end of the support member is greater than the slope of the rear end, which is convenient for loading and unloading the small green tile;

[0021] 4. Furthermore, a main airbag and a secondary airbag are provided. The main airbag delivers gas to the inside of the secondary airbag, which can expand the secondary airbag and make the extrusion arc block move downward. The downward movement of the extrusion arc block will limit the small green tile at the upper end of the support member, automatically completing the process of limiting the small green tile;

[0022] 5. Furthermore, a fixed cylinder and a moving cylinder are provided. The moving cylinder slides inside the fixed cylinder and causes the supporting spring to contract, thereby avoiding excessive pressure on the small green tiles by squeezing the arc block, thereby avoiding damage to the small green tiles. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the front view structure of the utility model;

[0025] Figure 3 This is a schematic diagram of the top view structure of the utility model;

[0026] Figure 4 This is a schematic diagram of the left sectional structure of the gear ring of the utility model;

[0027] Figure 5 This is a left sectional structural diagram of the rotating drum of the utility model;

[0028] Figure 6 This is a schematic diagram of the top view of the fixed plate of the utility model;

[0029] Figure 7 This is a left sectional structural diagram of the fixing plate of the utility model;

[0030] Figure 8 It is a front sectional structural schematic diagram of the fixing cylinder of the utility model.

[0031] In the figure: 1. base; 2. workbench; 3. drive motor; 4. rotating shaft; 5. cutting disc; 6. moving rod; 7. rotating cylinder; 8. gear; 9. gear ring; 10. snap-fitting mouth; 11. fixing plate; 12. supporting member; 13. electric push rod; 14. connecting plate; 15. driving member; 16. fixing frame; 17. main airbag; 18. air guide tube; 19. auxiliary airbag; 20. contact plate; 21. fixing cylinder; 22. moving cylinder; 23. supporting spring; 24. extrusion arc block; 25. limiting groove; 26. pushing member; 27. hydraulic push rod. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Embodiment 1: This embodiment Figure 1-Figure 5 As shown, in order to solve the problem that the existing device is difficult to adapt to the simultaneous cutting of small green tiles of different sizes on both sides, the working process of the adjustable structure of the small green tile production scrap cutting device is disclosed, and the device can simultaneously cut the scraps on both sides of small green tiles of different sizes. The specific contents are as follows:

[0034] A base 1 and a workbench 2 fixedly mounted on the upper end of the base 1;

[0035] A driving motor 3 is fixedly mounted on the upper end of the workbench 2, and a rotating shaft 4 is fixedly mounted on the output end of the driving motor 3, and two sets of cutting discs 5 are sleeved on the outer side of the rotating shaft 4;

[0036] The outer side of the cutting disc 5 is provided with an adjustable structure, and the adjustable structure can achieve the effect of synchronously cutting the surplus materials on both sides of small green tiles of different sizes by the device;

[0037] The adjustable structure is provided with a moving rod 6 and a rotating cylinder 7 inside. The moving rod 6 is fixedly installed inside the two sets of cutting discs 5, and the rotating cylinder 7 is sleeved on the outer side of one end of the moving rod 6 away from the cutting disc 5, and the rotating cylinder 7 is threadedly connected with the two sets of moving rods 6 inside it;

[0038] The moving rods 6 are arranged in four groups at equal angles on the outside of the cutting disc 5, and the cutting disc 5 is slidably connected with the rotating shaft 4, and the rotating shaft 4 has a rectangular structure in a side cross-section;

[0039] The adjustable structure is provided with a gear 8, a gear ring 9 and a snap-fitting opening 10 inside. The gear 8 is fixedly mounted on the outside of the rotating cylinder 7, and the gear ring 9 is meshingly mounted on the outside of the gear 8, and the snap-fitting opening 10 is provided on the outside of the gear ring 9 at equal angles.

[0040] When using the scrap cutting device for producing small green tiles, first place the device at the position where it needs to work. After placing the device at the required position, the scraps of the small green tiles can be cut and removed by the device. In this process, the distance between the two sets of cutting discs 5 needs to be adjusted according to the size of the small green tiles. After determining the size of the small green tiles, the positions of the two sets of cutting discs 5 can be adjusted.

[0041] During this process, it is necessary to insert the work into the interior of the locking mouth 10 and make the ring gear 9 rotate. During the rotation of the ring gear 9, it will drive the gear 8 meshing with it to rotate, and the gear 8 will drive the rotating cylinder 7 to rotate. At this time, the rotation of the gear 8 will make the two groups of moving rods 6 inside it move relative to each other, and the movement of the moving rod 6 will drive the cutting disk 5 to rotate on the outside of the rotating shaft 4. At this time, the positions of the two groups of cutting disks 5 can be adjusted. After the positions of the two groups of cutting disks 5 are adjusted, the driving motor 3 can drive the rotating shaft 4 to rotate, and the rotation of the rotating shaft 4 drives the two groups of cutting disks 5 to rotate. At this time, the device can cut and remove the leftover scraps on both sides of the small green tiles, thereby effectively improving the convenience of using the device.

[0042] Embodiment 2: This embodiment is as follows Figure 1-Figure 2 and Figure 6-Figure 7 As shown, in order to solve the problem that the existing device is difficult to automatically limit the small green tiles, the working process of the clamping structure of the scrap cutting device for small green tiles production is disclosed, and the effect of the device being able to automatically limit and clamp the small green tiles is achieved. The specific contents are as follows:

[0043] A clamping structure is provided at the upper end of the base 1, and the clamping structure can realize the automatic clamping effect of the device;

[0044] A fixing plate 11 and a support member 12 are arranged inside the clamping structure. The fixing plate 11 is fixedly mounted on the upper end of the base 1 through a hydraulic push rod 27, and the support member 12 and an electric push rod 13 are fixedly mounted on the upper end of the fixing plate 11. A connecting plate 14 is fixedly mounted on one end of the electric push rod 13 close to the support member 12, and a fixing frame 16 is fixedly mounted on the lower end of the fixing plate 11.

[0045] A driving member 15 is fixedly installed at the lower end of the connecting plate 14, a main airbag 17 is bonded to the inside of the fixed frame 16, an air guide tube 18 is fixedly installed on the outer side of the main airbag 17, and an auxiliary airbag 19 is fixedly installed on the end of the air guide tube 18 away from the main airbag 17, the auxiliary airbag 19 is located inside the workbench 2, a contact plate 20 is slidably installed inside the workbench 2, two groups of fixed cylinders 21 are fixedly installed at the lower end of the contact plate 20, and a moving cylinder 22 is slidably installed at the lower end of the fixed cylinder 21, a supporting spring 23 is sleeved on the outer sides of the moving cylinder 22 and the fixed cylinder 21, and an extrusion arc block 24 is fixedly installed at the lower end of the moving cylinder 22.

[0046] When using the scrap cutting device for small green tile production, it is necessary to first place the two sides of the small green tile inside the limit groove 25, and then the electric push rod 13 can work and drive the connecting plate 14 to move. During the movement of the connecting plate 14, the main airbag 17 is squeezed by the driving member 15, and after the main airbag 17 is squeezed, gas is transported to the inside of the auxiliary airbag 19 and the auxiliary airbag 19 is expanded. During the expansion of the auxiliary airbag 19, the contact plate 20 is pushed downward, and the contact plate 20 is pushed downward. 0 will make the fixed cylinder 21 and the moving cylinder 22 move downwards, and the extrusion arc block 24 at the lower end of the moving cylinder 22 will move downwards synchronously and contact with the upper end of the small green tile, and then the extrusion arc block 24 will squeeze the upper end of the small green tile and limit the small green tile at the upper end of the support 12, at this time the hydraulic push rod 27 will move and make the small green tile contact with the cutting disc 5, thereby completing the residual material cutting process of the small green tile, and automatically completing the limit clamping of the small green tile through loading, which effectively ensures the convenience of using the device.

[0047] Embodiment 3: This embodiment is as follows Figure 1-Figure 2 and Figure 6-Figure 8 As shown, in order to solve the problem that most existing devices require manual loading and unloading, the process of automatic loading and unloading of the scrap material cutting device for small green tile production is disclosed, and the effect of the device being able to automatically load and unload is achieved. The specific contents are as follows:

[0048] A limiting groove 25 is formed at the upper end of the fixing plate 11 , and two sets of pushing members 26 are fixedly mounted on one end of the connecting plate 14 away from the electric push rod 13 .

[0049] When the device for cutting scraps for small green tile production is used, the electric push rod 13 will expand and drive the pushing member 26 to move through the connecting plate 14. During the movement of the pushing member 26, the small green tile will be pushed from the upper end of the fixed plate 11 to the upper end of the support 12. After the cutting disk 5 completes the cutting of the small green tile at the upper end of the support 12, the small green tile of the scrap to be cut will be placed again at the upper end of the limiting groove 25. At this time, the pushing member 26 will push the small green tile to the upper end of the support 12 again, and the small green tile will squeeze the cut small green tile from the upper end of the support 12, thereby completing the process of automatically loading and unloading the small green tile by the device, further improving the convenience of using the device and increasing the overall practicality.

[0050] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for cutting scraps for producing small green tiles, comprising a base (1) and a workbench (2) fixedly mounted on the upper end of the base (1); Features: The working table (2) further comprises a driving motor (3) fixedly mounted on the upper end thereof, a rotating shaft (4) fixedly mounted on the output end thereof, and two sets of cutting discs (5) are sleeved on the outer side of the rotating shaft (4); An adjustable structure is arranged on the outer side of the cutting disc (5), and the adjustable structure can achieve the effect of synchronously cutting the surplus materials on both sides of small green tiles of different sizes by the device.

2. A device for cutting scraps for producing small green tiles according to claim 1, Features: A moving rod (6) and a rotating cylinder (7) are arranged inside the adjustable structure. The moving rod (6) is fixedly installed inside the two groups of cutting discs (5), and the rotating cylinder (7) is sleeved on the outer side of one end of the moving rod (6) away from the cutting discs (5), and the rotating cylinder (7) is threadedly connected to the two groups of moving rods (6) inside it.

3. A device for cutting scraps for producing small green tiles according to claim 2, Features: The moving rods (6) are arranged in four groups at equal angles on the outside of the cutting disc (5), and the cutting disc (5) is slidably connected to the rotating shaft (4), and the rotating shaft (4) is rectangular in cross-section.

4. A device for cutting scraps for producing small green tiles according to claim 1, Features: The adjustable structure is provided with a gear (8), a gear ring (9) and a snap-fit ​​opening (10) inside; the gear (8) is fixedly mounted on the outside of the rotating cylinder (7); the gear ring (9) is meshingly mounted on the outside of the gear (8); and the snap-fit ​​opening (10) is provided on the outside of the gear ring (9) at equal angles.

5. The device for cutting scraps for producing small green tiles according to claim 1, Features: The upper end of the base (1) is provided with a clamping structure, and the clamping structure can achieve an automatic clamping effect of the device; A fixing plate (11) and a support member (12) are arranged inside the clamping structure; the fixing plate (11) is fixedly mounted on the upper end of the base (1) via a hydraulic push rod (27); the support member (12) and an electric push rod (13) are fixedly mounted on the upper end of the fixing plate (11); a connecting plate (14) is fixedly mounted on one end of the electric push rod (13) close to the support member (12); and a fixing frame (16) is fixedly mounted on the lower end of the fixing plate (11).

6. A device for cutting scraps for producing small green tiles according to claim 5, Features: A driving member (15) is fixedly mounted on the lower end of the connecting plate (14), a main air bag (17) is bonded to the inside of the fixing frame (16), an air guide tube (18) is fixedly mounted on the outer side of the main air bag (17), and an auxiliary air bag (19) is fixedly mounted on one end of the air guide tube (18) away from the main air bag (17), the auxiliary air bag (19) is located inside the workbench (2), a contact plate (20) is slidably mounted inside the workbench (2), two groups of fixed cylinders (21) are fixedly mounted on the lower end of the contact plate (20), and a moving cylinder (22) is slidably mounted on the lower end of the fixed cylinder (21), a supporting spring (23) is sleeved on the outer sides of the moving cylinder (22) and the fixed cylinder (21), and an extrusion arc block (24) is fixedly mounted on the lower end of the moving cylinder (22).

7. The device for cutting scraps for producing small green tiles according to claim 5, Features: A limiting groove (25) is provided at the upper end of the fixing plate (11), and two sets of pushing members (26) are fixedly mounted on one end of the connecting plate (14) away from the electric push rod (13).

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