Portable concrete molding and demolding integrated device
The portable concrete molding and demolding integrated device uses air pressure to achieve rapid demolding, which solves the problems of low demolding efficiency and high cost in the prior art, ensures the integrity of the test block and experimental accuracy, and reduces the wear and tear of the test mold and cost.
Patent Information
- Application Number
- CN202420881756.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The existing concrete test block mold release method is inefficient, which can easily lead to damage to the test block and wear of the test mold, and is costly, affecting the detection performance and test accuracy.
A portable concrete molding and demolding integrated device is designed, including a cylinder, an air pump cover and a bottom cover, which can achieve rapid demolding by using air pressure, and prevent slurry leakage through an inflatable compartment, and aging period is set on the air pump cover. Dial and labeling for easy information marking.
It improves the demolding efficiency and the integrity of the test block, reduces the wear and cost of the test mold, and ensures the accuracy and economicality of the experiment.
Smart Images

Figure CN222201048U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of experimental mold testing equipment, and specifically relates to a portable concrete mold making and demoulding integrated device. Background Art
[0002] The existing demoulding methods for concrete specimens are mainly manual demoulding and impact demoulding.
[0003] Manual demoulding relies on human power to collide with the test mold carrying the test block, and the test block is separated from the test mold under the action of the collision force. The demoulding efficiency is low and the utilization rate of human resources is low. During the demoulding process, the edges and corners of the test block will be damaged to a certain extent, resulting in defects in the molded test block. At the same time, the steel mold of the concrete test block will also be greatly worn, affecting the service life of the test mold. The defective test block obtained after demoulding will affect the subsequent tests, affecting the detection performance of the concrete and the accuracy of the test.
[0004] Impact demoulding mainly uses air pressure and hydraulic pressure to separate the test block and the test mold. However, there are impact holes on the test mold, and tape needs to be covered above the reserved holes to prevent leakage. Even so, leakage of test molds is still common in actual operation. At the same time, impact demoulding requires a complete set of hydraulic and air pressure devices, which is costly. Summary of the invention
[0005] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a portable concrete mold making and demolding integrated device, which has a simple structure, low manufacturing cost, and will not cause significant damage to the test block, thereby improving the demolding efficiency.
[0006] The utility model provides the following technical solutions:
[0007] A portable integrated concrete mould making and demoulding device comprises a cylinder, an air pump cover and a bottom cover; the air pump cover is arranged at the upper end of the cylinder; the upper surface of the air pump cover is provided with an external inflation hole, and the air pump cover is provided with an inflation partition for unidirectional air conduction; the bottom cover is arranged at the lower end of the cylinder.
[0008] As an optional technical solution of the utility model, the air pump cover includes a pump body and a connecting body; the pump body is arranged above the connecting body, and the connecting body is connected to the upper end of the cylinder; the external inflation hole is arranged on the upper surface of the pump body; the inflation partition is arranged inside the connecting body.
[0009] As an optional technical solution of the utility model, a spring for resetting the pump body is provided in the pump body; the upper end of the spring is fixed to the top of the pump body, and the lower end is connected to the connecting body.
[0010] As an optional technical solution of the present invention, the pump body and the connecting body are connected by a snap fastener.
[0011] As an optional technical solution of the utility model, the inflatable partition includes an inner inflation hole, an inflatable diaphragm and an inflatable baffle; the inner inflation hole is arranged on the inflatable baffle, and the inflatable diaphragm is arranged below the inner inflation hole; the inflatable diaphragm and the inner inflation hole cooperate with each other for unidirectional conduction of air.
[0012] As an optional technical solution of the present invention, the bottom cover is detachably mounted on the lower end of the cylinder.
[0013] As an optional technical solution of the utility model, it also includes a labeling area for marking the test block; the labeling area is arranged on the upper surface of the air pump cover.
[0014] As an optional technical solution of the utility model, it also includes an age dial for marking the age; the age dial is arranged on the upper surface of the inflation pump cover.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] (1) The portable integrated concrete mold making and demolding device provided by the utility model has a simple structure and is easy to carry by arranging a cylinder, an air pump cover and a bottom cover. The manufacturing cost is greatly reduced, thereby improving economic benefits and practicality. The test block is ejected by air pressure, which will not cause significant damage to the test block and will not affect the service life of the test mold, thereby improving economy and durability. At the same time, it can quickly demold and improve demolding efficiency.
[0017] (2) The bottom cover of the portable concrete mold making and demoulding integrated device provided by the utility model has no holes, so there will be no leakage of slurry in actual operation, thus ensuring the accuracy and scientificity of the test.
[0018] (3) The portable integrated concrete mold making and demolding device provided by the utility model marks the information of the test block through the age dial and labeling area on the air pump cover, making the experimental information easier to identify and improving the accuracy of the experiment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of a portable concrete mold making and demoulding integrated device in an embodiment of the utility model;
[0020] Figure 2 It is a structural schematic diagram of the air pump cover in the embodiment of the utility model;
[0021] Figure 3 A top view of the air pump cover in the embodiment of the utility model;
[0022] Figure 4 It is a bottom view of the air pump cover in the embodiment of the utility model.
[0023] The markings in the figure are: 1. Cylinder; 2. Air pump cover; 3. Bottom cover; 4. Spring; 5. Labeling area; 6. External air filling hole; 7. Age dial; 9. Air filling partition; 9.1. Internal air filling hole; 9.2. Air filling diaphragm; 9.3. Air filling partition. DETAILED DESCRIPTION
[0024] The utility model is further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and cannot be used to limit the protection scope of the utility model.
[0025] Example 1
[0026] This embodiment provides a portable concrete mold making and demoulding integrated device, such as Figure 1 As shown, it comprises a cylinder 1, an air pump cover 2 and a bottom cover 3. The air pump cover 2 is arranged at the upper end of the cylinder 1. The bottom cover 3 is arranged at the lower end of the cylinder 1.
[0027] Furthermore, the bottom cover 3 is detachably mounted on the lower end of the cylinder body 1 .
[0028] Furthermore, in this embodiment, the cylinder 1 is made of ABS plastic. ABS plastic has high surface hardness, good wear resistance, and good strength, impact resistance and rigidity. At the same time, ABS plastic has good chemical resistance and good corrosion resistance to various chemicals.
[0029] like Figure 2 and 3 As shown, an external inflation hole 6 is provided on the upper surface of the inflation pump cover 2, and an inflation partition 9 for unidirectionally conducting air is provided inside the inflation pump cover 2.
[0030] Furthermore, the air pump cover 2 comprises a pump body 2.1 and a connector 2.2. The pump body 2.1 is arranged above the connector 2.2, and the connector 2.2 is connected to the upper end of the cylinder 1. The outer air filling hole 6 is arranged on the upper surface of the pump body 2.1. The air filling barrier 9 is arranged inside the connector 2.2.
[0031] Furthermore, a spring 4 is provided inside the pump body 2.1 for resetting the pump body 2.1. The upper end of the spring 4 is fixed to the top of the pump body 2.1, and the lower end is connected to the connector 2.2.
[0032] Furthermore, in this embodiment, the pump body 2.1 and the connector 2.2 are connected by a buckle 8. The buckle 8 prevents the pump body 2.1 and the connector 2.2 from being separated after being inflated.
[0033] Working principle:
[0034] Before use, assemble the bottom cover 3 and the cylinder 1, apply oil to the inside of the cylinder 1, and pour from the upper end of the cylinder 1. After pouring, cover it with the air pump cover 2. During the concrete molding process, you only need to place the device on a vibration table for shaking, because the device itself has high strength, high hardness and good sealing, which can well protect the quality of the concrete. After reaching the target age, demolding is performed, open the bottom cover 3, open the external air hole 6, block the external air hole 6 with your thumb and press the air pump cover 2, and fill air from the air pump cover 2 into the cylinder 1. The air-filled interlayer 9 can prevent the air from overflowing, so that the air below the air-filled interlayer 9 is filled with air to form high pressure. After pressing to the bottom, release the thumb, and the air pump cover 2 rebounds due to the internal spring 4 until the air pump cover 2 rebounds to the highest point. Repeat the above steps until the air pressure below the air-filled interlayer 9 is large enough, and the test block is removed from the cylinder 1, and demolding is completed.
[0035] If demoulding is not successful once, the demoulding operation can be repeated until the test block is removed. The device can be reused after cleaning.
[0036] Example 2
[0037] This embodiment provides other implementation methods of the portable integrated concrete mold making and demolding device based on the first embodiment.
[0038] like Figure 4 As shown, the inflatable barrier layer 9 includes an inner inflatable hole 9.1, an inflatable diaphragm 9.2 and an inflatable baffle 9.3. The inner inflatable hole 9.1 is arranged on the inflatable baffle 9.3, and the inflatable diaphragm 9.2 is arranged below the inner inflatable hole 9.1. The inflatable diaphragm 9.2 cooperates with the inner inflatable hole 9.1 to conduct air in a one-way manner and prevent air from overflowing.
[0039] Furthermore, when the air pump cover 2 is pressed, air is filled into the cylinder 1 from the inner space of the air pump cover 2 through the inner air filling hole 9.1, and the air filling membrane 9.2 can prevent the air from overflowing and conduct the air in a unidirectional manner. After the pressing is completed, the air filling membrane 9.2 and the air filling partition 9.3 are tightly attached under air pressure to prevent air from flowing back.
[0040] like Figure 3 As shown, the device also includes a labeling area 5 and an age dial 7.
[0041] Furthermore, the labeling area 5 is provided on the upper surface of the air pump cover 2 and is used for marking the test block.
[0042] Furthermore, the age dial 7 is arranged on the upper surface of the air pump cover 2 for marking the age. Commonly used curing ages are 3, 7, 14 and 28 days, and the pointer can be moved to the corresponding scale.
[0043] Furthermore, after the pouring is completed, the pointer of the age dial 7 is moved to the slot corresponding to the target age, and a label with the test block number is attached to the labeling location 5 to facilitate identification.
[0044] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0045] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0046] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A portable concrete mold making and demoulding integrated device, characterized in that: It comprises a cylinder (1), an air pump cover (2) and a bottom cover (3); The air pump cover (2) is arranged at the upper end of the cylinder (1); an external air-inflation hole (6) is arranged on the upper surface of the air pump cover (2); and an air-inflation barrier (9) for unidirectionally conducting air is arranged inside the air pump cover (2); The bottom cover (3) is arranged at the lower end of the cylinder (1).
2. The portable concrete mold making and demoulding integrated device according to claim 1 is characterized in that: The air pump cover (2) comprises a pump body (2.1) and a connecting body (2.2); The pump body (2.1) is arranged above the connecting body (2.2), and the connecting body (2.2) is connected to the upper end of the cylinder (1); The external inflation hole (6) is arranged on the upper surface of the pump body (2.1); The inflatable barrier layer (9) is arranged inside the connector (2.2).
3. The portable concrete mold making and demoulding integrated device according to claim 2 is characterized in that: A spring (4) for resetting the pump body (2.1) is provided in the pump body (2.1); The upper end of the spring (4) is fixed to the top end of the pump body (2.1), and the lower end is connected to the connecting body (2.2).
4. The portable concrete mold making and demoulding integrated device according to claim 2 is characterized in that: The pump body (2.1) and the connecting body (2.2) are connected via a buckle (8).
5. The portable integrated concrete mold making and demoulding device according to claim 1 is characterized in that: The inflatable barrier layer (9) comprises an inner inflatable hole (9.1), an inflatable diaphragm (9.2) and an inflatable baffle (9.3); The inner air-filling hole (9.1) is arranged on the air-filling baffle (9.3), and the air-filling diaphragm (9.2) is arranged below the inner air-filling hole (9.1); the air-filling diaphragm (9.2) and the inner air-filling hole (9.1) cooperate with each other to allow one-way conduction of air.
6. The portable integrated concrete mold making and demoulding device according to claim 1 is characterized in that: The bottom cover (3) is detachably mounted on the lower end of the cylinder (1).
7. The portable integrated concrete mold making and demoulding device according to claim 1 is characterized in that: It also includes a labeling area (5) for marking the test block; the labeling area (5) is arranged on the upper surface of the inflation pump cover (2).
8. The portable integrated concrete mold making and demoulding device according to claim 1, characterized in that: It also includes an age dial (7) for marking the age; the age dial (7) is arranged on the upper surface of the inflation pump cover (2).
