Autoclaved aerated concrete block separator
By introducing adjustment and rotating components into the autoclaved aerated concrete block separator for cutting and equipped with a collection mechanism, the problems of block damage and dust dissipation during the separation process are solved, achieving more efficient separation and dust collection, improving The practicality of the equipment.
Patent Information
- Application Number
- CN202420656713.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The existing autoclaved aerated concrete block separator is prone to damage to the blocks during the separation process and fails to effectively collect dust, resulting in dust dissipation and low practicality.
An autoclaved aerated concrete block separator including an adjustment mechanism, a rotating assembly and a collection mechanism is designed to achieve horizontal and longitudinal cutting of the blocks through the adjustment motor and the rotating motor to prevent damage and collect through the fan and filter. dust.
It improves the separation effect, prevents block damage, and effectively collects dust, reduces the drift of dust in the external environment, and improves the practicality of the equipment.
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Figure CN222201052U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete blocks, in particular to an autoclaved aerated concrete block separator. Background Art
[0002] Autoclaved aerated concrete blocks are a kind of porous concrete products made of fly ash, lime, cement, gypsum, slag and other raw materials, with appropriate amount of gas generating agent, regulator, bubble stabilizer, and through the process of batching, mixing, pouring, static stopping, cutting and high-pressure steaming.
[0003] After searching, a Chinese patent (application number "202023087211.3") discloses "a kind of autoclaved aerated concrete block separator". The separator includes a base, support blocks are provided on both sides of the top of the base, four support legs are provided around the bottom of the base, a lifting component is provided in the support block, and a shock absorbing component is provided at the bottom of the support leg. However, the separator has the following problems during use:
[0004] 1. When separating the autoclaved aerated concrete blocks, the autoclaved aerated concrete blocks are separated by two clamping plates. The autoclaved aerated concrete blocks are easy to fall after separation, causing damage to the autoclaved aerated concrete blocks and poor separation effect;
[0005] 2. When the autoclaved aerated concrete blocks are separated, the dust generated during the separation is not collected, causing the dust to float in the external environment, resulting in low practicality. Utility Model Content
[0006] The utility model provides an autoclaved aerated concrete block separator, which solves the problems that the autoclaved aerated concrete blocks are easily damaged due to the easy falling of the contrast documents after separation, the separation effect is poor, the dust generated during separation is not collected, and the dust is scattered in the external environment, resulting in low practicality.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A steam-pressed aerated concrete block separator comprises a frame, the frame comprises a bottom frame and a top plate, an adjusting mechanism is arranged below the top plate, the adjusting mechanism comprises two mounting plates respectively fixed on the bottom outer wall of the top plate, an adjusting motor connected to the outer wall of one side of the mounting plate by bolts, and two screw rods respectively connected to the outer walls of opposite sides of the two mounting plates by bearings, a lifting assembly is arranged below the top plate, the lifting assembly comprises two sliders respectively screwed on the outer walls of the two screw rods, a connecting plate fixed on the outer walls of the bottoms of the two sliders, a lifting cylinder connected to the outer wall of the top of the connecting plate by bolts, a connecting frame fixed on the outer wall of the bottom end of the lifting cylinder piston rod, and a mounting platform fixed on the outer wall of the bottom of the connecting frame, a rotating assembly is arranged on the mounting platform, and the rotating assembly comprises two A rotating motor connected to the outer wall of the top of the mounting platform by bolts, a rotating block connected to the outer wall of the top of the mounting platform by bearings, a mounting cylinder fixed on the outer wall of the bottom end of the rotating block and a mounting block fixed on the outer wall of the bottom of the mounting cylinder, the mounting block is provided with a separation component, the separation component includes a separation motor connected to the outer wall of one side of the mounting block by bolts, a connecting shaft connected to the outer wall of one end of the output shaft of the separation motor by a coupling, a cutting piece connected to the outer wall of one end of the connecting shaft by bolts, and a protective cover connected to the outer wall of one side of the mounting block by bolts, a collecting mechanism is provided at one end of the top of the top plate, the collecting mechanism includes a collecting box connected to the outer wall of the top of the top plate by bolts, a filter screen embedded in the collecting box and a fan connected to the outer wall of one side of the collecting box by bolts.
[0009] Preferably, universal wheels with brakes are connected to the outer walls at the four corners of the bottom of the bottom frame by bolts, support columns are fixed to the outer walls at the four corners of the top of the bottom frame, and the top plates are fixed to the outer walls at the top ends of the four support columns respectively.
[0010] Preferably, an adjusting gear is fixedly provided on the outer wall of one end of the adjusting motor output shaft, and a driven gear is fixedly provided on the outer wall of one end of the two screw rods, and the two driven gears are respectively meshed with the adjusting gear to form a transmission fit.
[0011] Preferably, two limit rods are fixedly provided on the top outer wall of the mounting platform, and the two limit rods respectively penetrate and are slidably installed on the top outer wall of the connecting plate, slideways are opened on the outer walls on both sides of the top of the top plate, and the two limit rods are respectively slidably installed in the two slideways, a channel is opened on the top outer wall of the top plate, and the lifting cylinder is slidably sleeved in the channel.
[0012] Through the above scheme, the adjusting motor output shaft drives the adjusting gear to rotate, the adjusting gear drives two driven gears and two screws to rotate, the two screws drive the two sliders, the connecting plate, the mounting block and the cutting disc to move, and the piston rod of the lifting cylinder descends to drive the mounting block and the cutting disc to descend.
[0013] Preferably, a driving gear is fixedly provided on the outer wall of the bottom end of the output shafts of the two rotating motors, a gear ring is fixedly provided on the outer wall of the lower part of the mounting cylinder, and the gear ring is respectively meshed with the two driving gears to form a transmission fit.
[0014] Preferably, the protective cover passes through and is connected to the outer wall of one end of the connecting shaft through a bearing, and a mounting tube is fixedly provided on the inner wall of one side of the protective cover, a cover plate is connected to the outer wall of one side of the protective cover through bolts, and the cover plate passes through and is connected to the outer wall of one end of the connecting shaft through a bearing.
[0015] Through the above scheme, the two driving gears are driven to rotate by the output shafts of the two rotating motors, and then the gear ring, the mounting cylinder, the rotating block, the mounting block and the cutting blade are driven to rotate, so that the cutting blade is rotated 90 degrees to achieve horizontal and vertical cutting of the autoclaved aerated concrete blocks, and the output shaft of the separation motor drives the cutting blade to rotate and cut and separate the autoclaved aerated concrete blocks.
[0016] Preferably, a connecting pipe is fixedly provided on the inner wall of one side of the collecting box, and the connecting pipe is connected to the mounting pipe through a telescopic hose, a top cover is connected to the top outer wall of the collecting box by bolts, and a filter is connected to the bottom outer wall of the top cover by bolts.
[0017] Through the above scheme, the dust generated when the cutting blade cuts the autoclaved aerated concrete blocks is blocked by the protective cover, and then the fan is turned on to suck the dust generated during cutting into the collection box, and then the filter screen filters the dust-containing gas, so that the dust is gathered in the collection box.
[0018] The beneficial effects of the utility model are:
[0019] 1. A rotating assembly and a separating assembly are provided. The output shafts of the two rotating motors drive the two driving gears to rotate, and then drive the gear ring, the mounting cylinder, the rotating block, the mounting block and the cutting disc to rotate, so that the cutting disc rotates 90 degrees to achieve horizontal and vertical cutting of the autoclaved aerated concrete blocks. The output shaft of the separating motor drives the cutting disc to rotate and cut and separate the autoclaved aerated concrete blocks. The autoclaved aerated concrete blocks can be cut and separated to prevent the autoclaved aerated concrete blocks from being damaged during separation, thereby improving the separation effect.
[0020] 2. A collection mechanism is provided, and a protective cover blocks the dust generated when the cutting blade cuts the autoclaved aerated concrete blocks. Then the fan starts to suck the dust generated during cutting into the collection box, and then the filter screen filters the dust-containing gas to gather in the collection box. Most of the dust generated during cutting can be collected to prevent the dust from floating in the outside air, thereby improving practicality.
[0021] In summary, the utility model can cut and separate autoclaved aerated concrete blocks, prevent the autoclaved aerated concrete blocks from being damaged during separation, improve the separation effect, can collect most of the dust generated during cutting, prevent the dust from floating in the outside air, and improve practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 The utility model is a schematic diagram of the main stereoscopic structure of an autoclaved aerated concrete block separator.
[0023] Figure 2 The utility model is a schematic diagram of a main three-dimensional structure of a frame of an autoclaved aerated concrete block separator.
[0024] Figure 3 The utility model is a schematic diagram of the three-dimensional structure of the regulating mechanism of the autoclaved aerated concrete block separator.
[0025] Figure 4 The utility model is a schematic diagram of the lifting component structure of the autoclaved aerated concrete block separator.
[0026] Figure 5 The utility model is a schematic diagram of the structure of a rotating assembly of an autoclaved aerated concrete block separator.
[0027] Figure 6 The utility model is a schematic diagram of the separation component structure of the autoclaved aerated concrete block separator.
[0028] Figure 7 The utility model is a partial cross-sectional structural diagram of a collecting mechanism of an autoclaved aerated concrete block separator.
[0029] In the figure: 1. frame; 101. bottom frame; 102. top plate; 103. support column; 2. adjusting mechanism; 201. mounting plate; 202. adjusting motor; 203. adjusting gear; 204. screw; 205. driven gear; 3. lifting assembly; 301. slider; 302. connecting plate; 303. limit rod; 304. lifting cylinder; 305. connecting frame; 306. mounting table; 4. rotating assembly; 401. rotating motor; 402. driving gear; 403. rotating block; 404. mounting cylinder; 405. gear ring; 406. mounting block; 5. separating assembly; 501. separating motor; 502. connecting shaft; 503. cutting disc; 504. protective cover; 505. cover plate; 6. collecting mechanism; 601. collecting box; 602. top cover; 603. filter; 604. fan. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0031] Example 1, reference Figure 1-4 A separator for autoclaved aerated concrete blocks comprises a frame 1, wherein the frame 1 comprises a bottom frame 101 and a top plate 102 connected by bolts with four universal wheels with brakes, so as to facilitate the separator to be moved as a whole to the top of the concrete blocks. Support columns 103 are fixedly arranged on the outer walls at the four corners of the top of the bottom frame 101, and the top plate 102 is respectively fixedly arranged on the outer walls at the top ends of the four support columns 103. An adjusting mechanism 2 is arranged below the top plate 102, and the adjusting mechanism 2 comprises two mounting plates 201 respectively fixedly arranged on the outer walls at the bottom of the top plate 102, an adjusting motor 202 connected to the outer wall of one side of the mounting plate 201 by bolts, and two screw rods 204 respectively connected to the outer walls of the opposite sides of the two mounting plates 201 by bearings, an adjusting gear 203 is fixedly arranged on the outer wall of one end of the output shaft of the adjusting motor 202, and a driven gear 205 is fixedly arranged on the outer wall of one end of the two screw rods 204, and the two driven gears 205 are respectively fixedly arranged on the outer walls of the two ends of the two screw rods 204. The two limit rods 303 are respectively meshed with the adjusting gear 203 to form a transmission cooperation. A lifting component 3 is provided under the top plate 102, and the lifting component 3 includes two sliders 301 respectively screwed on the outer walls of the two screw rods 204, a connecting plate 302 fixed on the outer walls at the bottom of the two sliders 301, a lifting cylinder 304 connected to the outer wall at the top of the connecting plate 302 by bolts, a connecting frame 305 fixed on the outer wall at the bottom end of the piston rod of the lifting cylinder 304, and a mounting platform 306 fixed on the outer wall at the bottom of the connecting frame 305. Two limit rods 303 are fixed on the outer wall at the top of the mounting platform 306. The two limit rods 303 are respectively penetrated and slidably installed on the outer wall at the top of the connecting plate 302. Slideways are opened on the outer walls on both sides of the top of the top plate 102. The two limit rods 303 are respectively slidably installed in the two slideways. A channel is opened on the outer wall at the top of the top plate 102, and the lifting cylinder 304 is slidably sleeved in the channel.
[0032] Example 2, reference Figure 1 and Figure 5-6A kind of autoclaved aerated concrete block separator also includes a rotating assembly 4, which includes two rotating motors 401 respectively connected to the top outer wall of the mounting platform 306 by bolts, a rotating block 403 connected to the top outer wall of the mounting platform 306 by bearings, a mounting cylinder 404 fixedly arranged on the bottom outer wall of the rotating block 403, and a mounting block 406 fixedly arranged on the bottom outer wall of the mounting cylinder 404. The bottom outer walls of the output shafts of the two rotating motors 401 are fixedly provided with driving gears 402, and the lower outer wall of the mounting cylinder 404 is fixedly provided with a gear ring 405. The gear ring 405 is respectively meshed with the two driving gears 402 to form a transmission match, and the mounting block 406 is provided with a The separation component 5 includes a separation motor 501 connected to the outer wall of one side of the mounting block 406 by bolts, a connecting shaft 502 connected to the outer wall of one end of the output shaft of the separation motor 501 by a coupling, a cutting blade 503 connected to the outer wall of one end of the connecting shaft 502 by bolts, and a protective cover 504 connected to the outer wall of one side of the mounting block 406 by bolts, the protective cover 504 penetrates and is connected to the outer wall of one end of the connecting shaft 502 by a bearing, a mounting tube is fixed on the inner wall of one side of the protective cover 504, a cover plate 505 is connected to the outer wall of one side of the protective cover 504 by bolts, and the cover plate 505 penetrates and is connected to the outer wall of one end of the connecting shaft 502 by a bearing.
[0033] Example 3, reference Figure 1 and Figure 7 A separator for autoclaved aerated concrete blocks also includes a collecting mechanism 6, which includes a collecting box 601 connected to the top outer wall of a top plate 102 by bolts, a filter screen 603 embedded in the collecting box 601, and a fan 604 connected to the outer wall of one side of the collecting box 601 by bolts. A connecting pipe is fixedly provided on the inner wall of one side of the collecting box 601, and the connecting pipe is connected to the mounting pipe through a telescopic hose. A top cover 602 is connected to the top outer wall of the collecting box 601 by bolts, and the filter screen 603 is connected to the bottom outer wall of the top cover 602 by bolts.
[0034] Working principle: The output shaft of the adjusting motor 202 drives the adjusting gear 203 to rotate, the adjusting gear 203 drives the two driven gears 205 and the two screws 204 to rotate, the two screws 204 drive the two sliders 301, the connecting plate 302, the mounting block 406 and the cutting disc 503 to move, the piston rod of the lifting cylinder 304 descends to drive the mounting block 406 and the cutting disc 503 to descend, the output shafts of the two rotating motors 401 drive the two driving gears 402 to rotate, and then drive the gear ring 405, the mounting cylinder 404, the rotating block 403 , the mounting block 406 and the cutting blade 503 rotate, so that the cutting blade 503 rotates 90 degrees, and the autoclaved aerated concrete blocks are cut horizontally and vertically. The output shaft of the separation motor 501 drives the cutting blade 503 to rotate and cut and separate the autoclaved aerated concrete blocks. The protective cover 504 blocks the dust generated during cutting. Then the fan 604 starts to suck the dust generated during cutting into the collection box 601. Then the filter screen 603 filters the dust-containing gas, so that the dust is gathered in the collection box 601.
[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An autoclaved aerated concrete block separator, comprising a frame (1), characterized in that: The frame (1) comprises a bottom frame (101) and a top plate (102); An adjustment mechanism (2) is provided below the top plate (102), the adjustment mechanism (2) comprising two mounting plates (201) respectively fixed on the outer wall of the bottom of the top plate (102), an adjustment motor (202) connected to the outer wall of one side of the mounting plate (201) by bolts, and two screw rods (204) respectively connected to the outer walls of opposite sides of the two mounting plates (201) by bearings; A lifting assembly (3) is provided below the top plate (102), and the lifting assembly (3) comprises two sliders (301) respectively screwed on the outer walls of the two screw rods (204), a connecting plate (302) fixed on the outer walls of the bottom of the two sliders (301), a lifting cylinder (304) connected to the outer wall of the top of the connecting plate (302) by bolts, a connecting frame (305) fixed on the outer wall of the bottom end of the piston rod of the lifting cylinder (304), and a mounting platform (306) fixed on the outer wall of the bottom of the connecting frame (305); The mounting platform (306) is provided with a rotating assembly (4), the rotating assembly (4) comprising two rotating motors (401) respectively connected to the top outer wall of the mounting platform (306) by bolts, a rotating block (403) connected to the top outer wall of the mounting platform (306) by bearings, a mounting cylinder (404) fixedly arranged on the bottom outer wall of the rotating block (403), and a mounting block (406) fixedly arranged on the bottom outer wall of the mounting cylinder (404); The mounting block (406) is provided with a separation assembly (5), the separation assembly (5) comprising a separation motor (501) connected to an outer wall of one side of the mounting block (406) by means of bolts, a connecting shaft (502) connected to an outer wall of one end of an output shaft of the separation motor (501) by means of a coupling, a cutting blade (503) connected to an outer wall of one end of the connecting shaft (502) by means of bolts, and a protective cover (504) connected to an outer wall of one side of the mounting block (406) by means of bolts; A collecting mechanism (6) is provided at one end of the top of the top plate (102), and the collecting mechanism (6) comprises a collecting box (601) connected to the outer wall of the top of the top plate (102) by bolts, a filter (603) embedded in the collecting box (601), and a fan (604) connected to the outer wall of one side of the collecting box (601) by bolts.
2. The autoclaved aerated concrete block separator according to claim 1, characterized in that: Universal wheels with brakes are connected to the four corner outer walls of the bottom of the bottom frame (101) through bolts, and support columns (103) are fixedly arranged on the four corner outer walls of the top of the bottom frame (101), and the top plate (102) is respectively fixedly arranged on the top outer walls of the four support columns (103).
3. The autoclaved aerated concrete block separator according to claim 1, characterized in that: An adjusting gear (203) is fixedly provided on the outer wall of one end of the output shaft of the adjusting motor (202), and a driven gear (205) is fixedly provided on the outer wall of one end of each of the two screw rods (204), and the two driven gears (205) are respectively meshed with the adjusting gear (203) to form a transmission fit.
4. The autoclaved aerated concrete block separator according to claim 1, characterized in that: Two limit rods (303) are fixedly arranged on the top outer wall of the mounting platform (306), and the two limit rods (303) respectively penetrate and are slidably installed on the top outer wall of the connecting plate (302). Slideways are provided on the outer walls on both sides of the top of the top plate (102), and the two limit rods (303) are respectively slidably installed in the two slideways. A channel is provided on the top outer wall of the top plate (102), and the lifting cylinder (304) is slidably sleeved in the channel.
5. The autoclaved aerated concrete block separator according to claim 1, characterized in that: A driving gear (402) is fixedly provided on the outer wall of the bottom end of the output shaft of the two rotating motors (401), and a gear ring (405) is fixedly provided on the outer wall of the lower part of the installation cylinder (404), and the gear ring (405) is respectively meshed with the two driving gears (402) to form a transmission match.
6. The autoclaved aerated concrete block separator according to claim 1, characterized in that: The protective cover (504) passes through and is connected to the outer wall of one end of the connecting shaft (502) through a bearing, and a mounting tube is fixedly provided on the inner wall of one side of the protective cover (504). A cover plate (505) is connected to the outer wall of one side of the protective cover (504) through bolts, and the cover plate (505) passes through and is connected to the outer wall of one end of the connecting shaft (502) through a bearing.
7. The autoclaved aerated concrete block separator according to claim 1, characterized in that: A connecting pipe is fixedly provided on the inner wall of one side of the collecting box (601), and the connecting pipe is connected to the mounting pipe through a telescopic hose. A top cover (602) is connected to the top outer wall of the collecting box (601) through bolts, and a filter screen (603) is connected to the bottom outer wall of the top cover (602) through bolts.
Citation Information
Patent Citations
Autoclaved aerated concrete block separator
CN214925553U
