Adhesive tape extruder with impurity removal mechanism
The rubber strip extruder with an impurity removal mechanism addresses impurity-related quality issues by employing a motor-driven system with isosceles trapezoidal screening frames and spreading plates for multiple screenings, enhancing product quality and feeding continuity.
Patent Information
- Application Number
- CN202420126992.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-18
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-18
AI Technical Summary
Existing rubber strip extruders face issues with impurities affecting product quality due to cumbersome impurity removal processes that lead to residues and blockages, limiting effective screening and continuous material feeding.
A rubber strip extruder with an impurity removal mechanism featuring a screening component with isosceles trapezoidal screening frames, umbrella-shaped spreading plates, and rotating components to ensure multiple screenings and prevent accumulation, using a motor-driven system for efficient impurity removal.
Enhances the quality of finished rubber strips by effectively removing impurities through multiple screenings and preventing blockages, ensuring continuous material feeding and improved screening efficiency.
Smart Images

Figure CN222201597U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extruders, in particular to a rubber strip extruder with an impurity removal mechanism. Background Art
[0002] Extruder is a type of plastic machinery. According to the direction of the material flow in the die and the angle between the center line of the screw, the die head can be divided into right-angle die head and bevel die head. The screw extruder relies on the pressure and shear force generated by the rotation of the screw to fully plasticize and evenly mix the material, and then form it through a die. Plastic extruders can be basically classified into twin-screw extruders, single-screw extruders, and rare multi-screw extruders and screwless extruders. The rubber strip is extruded after the raw materials are put into the extruder, and then the rubber strip is directly cut and separated into particles before it is cooled. However, impurities are easily present in the material when the existing equipment is put into the material, and the existing impurity removal device is relatively cumbersome and prone to residues. Impurities easily affect the quality of the finished rubber strip.
[0003] Existing equipment is prone to leaving residues when removing impurities from raw materials. It is not possible to conveniently perform multiple screenings to remove impurities from materials, and it is not possible to guide the materials downward, causing accumulation or blockage during material feeding, affecting the equipment's impurity removal effect and the continuity of feeding. Utility Model Content
[0004] The utility model aims to provide a rubber strip extruder with an impurity removal mechanism to solve the problems raised by the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rubber strip extruder with an impurity removal mechanism, comprising a body of the extruder and a screening component for removing impurities, wherein the screening component comprises a feeding rack arranged at the top of the body for feeding materials, a fixed frame arranged at the middle and upper part of the inner side of the feeding rack for supporting, a motor arranged at the top of the fixed frame, a rotating shaft arranged at the bottom of the motor and passing through the fixed frame, three screening frames arranged at the inner side of the feeding rack for screening out impurities and arranged evenly, a plurality of leakage holes arranged evenly on one side of the screening frame for leaking out impurities, a plurality of evenly arranged discharging frames arranged at one side of the screening frame for guiding out impurities, and two evenly arranged spreading plates arranged at the outer side of the rotating shaft for spreading materials;
[0006] The cross section of the screening frame is an isosceles trapezoid, the spreading plate is located between the two screening frames, the fixed frame is fixedly connected to the feeding frame, the rotating shaft is rotatably connected to the fixed frame, the spreading plate is umbrella-shaped, and the discharging frame is inclined.
[0007] Preferably, three groups of support frames arranged evenly are provided on the outer side of the rotating shaft, and a sweeping plate for sweeping materials is provided at one end of the support frame, each group of the support frames includes four support frames, and the sweeping plates are arranged obliquely.
[0008] Preferably, a protective cover for protection is provided on the top of the fixing frame and located outside the motor.
[0009] Preferably, a guide plate for guiding materials is sleeved on the outer side of the bottom of the rotating shaft, and the guide plate is spiral-shaped.
[0010] Preferably, a plurality of evenly arranged material guide bars are provided on one side of the screening frame, the material guide bars are staggered with the leakage holes, and the cross-section of the material guide bars is arc-shaped.
[0011] Preferably, a plurality of evenly arranged grooves are provided on one side of the sweeping plate, the cross-section of the grooves is arc-shaped, and the grooves correspond one-to-one to the material guide strips.
[0012] Preferably, a material guiding portion for guiding materials is provided at one end of the screening frame, and the cross-section of the material guiding portion is arc-shaped.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model comprises a main body, a feeding rack, a fixed rack, a motor, a rotating shaft, a screening rack, a leak hole, a discharging rack and a spreading plate. The cross section of the screening rack is an isosceles trapezoid. The spreading plate is located between two screening racks. The fixed rack is fixedly connected to the feeding rack, the rotating shaft is rotatably connected to the fixed rack, the spreading plate is umbrella-mounted, and the discharging rack is tilted. The material is screened multiple times by the multiple screening racks in the feeding rack to improve the adequacy of removing impurities. The motor can drive the two spreading plates outside the rotating shaft to rotate. The material falls after being screened by the screening rack, and then the spreading plate throws the material again to disperse the material. Then the material is screened again by the screening rack to improve the adequacy of material screening, avoid impurities in the material, and improve the quality of the finished product of the rubber strip produced by the material through the main body.
[0015] 2. The utility model uses a support frame and a sweeping plate, and each group of support frames includes four. The sweeping plates are arranged obliquely, and the rotating shaft can drive the sweeping plates to rotate through the support frame, and then the sweeping plates can sweep the materials on the top of the screening frame to avoid accumulation or retention of materials on the top of the screening frame. At the same time, it can also prevent impurities in the materials from clogging the leakage holes, thereby improving the efficiency and sufficiency of material screening and impurity removal. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a left-side cutaway stereoscopic view of the overall structure of the utility model;
[0018] Figure 3 The overall structure of the utility model Figure 2 Enlarged view of point A in the middle;
[0019] Figure 4 It is a left-side sectional stereoscopic view of the screening frame, leakage holes, material guiding parts and material guiding strips in the overall structure of the utility model.
[0020] In the figure: 1, main body; 11, feeding rack; 12, fixing rack; 13, motor; 14, rotating shaft; 15, screening rack; 151, leakage hole; 17, discharging rack; 18, spreading plate; 19, supporting frame; 20, sweeping plate; 21, protective cover; 22, guide plate; 23, guide bar; 201, groove; 152, guide part. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0023] The structure of the utility model is described in detail below in conjunction with the accompanying drawings.
[0024] like Figures 1 to 4 As shown, a rubber strip extruder with an impurity removal mechanism provided by an embodiment of the utility model comprises a body 1 of the extruder and a screening component for removing impurities, wherein the screening component comprises a feeding rack 11 arranged at the top of the body 1 for feeding materials, a fixed frame 12 arranged at the middle and upper part of the inner side of the feeding rack 11 for supporting, a motor 13 arranged at the top of the fixed frame 12, a rotating shaft 14 arranged at the bottom of the motor 13 and passing through the fixed frame 12, three screening racks 15 arranged evenly on the inner side of the feeding rack 11 for screening impurities, a plurality of leaking holes 151 arranged evenly on one side of the screening rack 15 for leaking impurities, a plurality of discharging racks 17 arranged evenly on one side of the screening rack 15 for draining impurities, and two scattering plates 18 arranged evenly on the outer side of the rotating shaft 14 for spreading materials;
[0025] The cross section of the screening frame 15 is an isosceles trapezoid, the spreading plate 18 is located between the two screening frames 15, the fixed frame 12 is fixedly connected to the feeding frame 11, the rotating shaft 14 is rotatably connected to the fixed frame 12, the spreading plate 18 is umbrella-shaped, and the discharging frame 17 is inclined.
[0026] refer to Figure 3Three groups of support frames 19 are evenly arranged on the outside of the rotating shaft 14. One end of the support frame 19 is provided with a sweeping plate 20 for sweeping materials. Each group of the support frames 19 includes four, and the sweeping plates 20 are inclined.
[0027] The above scheme is adopted: through the support frame 19 and the sweeping plate 20, each group of support frames 19 includes four, the sweeping plate 20 is arranged obliquely, and the rotating shaft 14 can drive the sweeping plate 20 to rotate through the support frame 19, and then the sweeping plate 20 can sweep the material on the top of the screening frame 15 to avoid the accumulation or retention of the material on the top of the screening frame 15, and at the same time, it can also prevent the impurities in the material from clogging the leakage hole 151, thereby improving the efficiency and sufficiency of material screening and impurity removal.
[0028] refer to Figure 2 A protective cover 21 for protection is provided on the top of the fixing frame 12 and outside the motor 13 .
[0029] By adopting the above solution, the motor 13 can be protected by the protective cover 21 to prevent the material from affecting the motor 13 , and the protective cover 21 can also guide the material downward.
[0030] refer to Figure 2 A guide plate 22 for guiding materials is sleeved on the outer side of the bottom of the rotating shaft 14, and the guide plate 22 is spiral.
[0031] The above solution is adopted: through the guide plate 22, the guide plate 22 is spiral, and the rotating shaft 14 can drive the guide plate 22 to rotate, so that the guide plate 22 drives the screened materials to flow downward.
[0032] refer to Figure 4 A plurality of evenly arranged material guide strips 23 are provided on one side of the screening frame 15. The material guide strips 23 are staggered with the leakage holes 151, and the cross section of the material guide strips 23 is arc-shaped.
[0033] The above solution is adopted: through the guide strip 23, the guide strip 23 and the leakage hole 151 are staggered, and the cross-section of the guide strip 23 is arc-shaped. The guide strip 23 can slow down the flow rate of the material and prevent the material from falling without being fully screened.
[0034] refer to Figure 3 A plurality of evenly arranged grooves 201 are formed on one side of the sweeping plate 20 , and the cross-section of the grooves 201 is arc-shaped. The grooves 201 correspond to the guide strips 23 one by one.
[0035] The above scheme is adopted: through the groove 201, the cross-section of the groove 201 is arc-shaped, the groove 201 corresponds to the guide bar 23 one by one, and the groove 201 is located on the outside of the guide bar 23 and slides while the sweeping plate 20 rotates. The groove 201 can be located on the sweeping plate 20 to provide a diving depth, so that the bottom of the sweeping plate 20 is tightly fitted with the top of the screening frame, thereby improving the effect of the sweeping plate 20 in sweeping impurities in the material box.
[0036] refer to Figure 4 A material guiding portion 152 for guiding materials is provided at one end of the screening frame 15, and the cross section of the material guiding portion 152 is arc-shaped.
[0037] The above solution is adopted: through the material guiding portion 152, the cross section of the material guiding portion 152 is arc-shaped, and the material guiding portion 152 can make the material flow downward along the screening frame to avoid material retention.
[0038] The working principle of this utility model:
[0039] First, start the motor 13 to drive the two spreading plates 18 on the outside of the rotating shaft 14 to rotate, and then put the material into the feeding rack 11. At this time, the protective cover 21 protects the motor 13. At this time, the rotating shaft 14 drives the sweeping plate 20 to rotate through the support frame 19, and then the sweeping plate 20 sweeps the material on the top of the screening frame 15. Then the material falls after being screened by the multiple leak holes 151 on the top of the screening frame 15, and then the material falls on the surface of the spreading plate 18. Then the rotating shaft 14 drives the spreading plate 18 to throw the material to disperse the material, and then the material is screened again by the screening frame 15. At this time, the multiple guide bars 23 on the top of the screening frame 15 slow down the flow rate of the material. After triple screening, the material enters the bottom of the feeding rack 11. At this time, the rotating shaft 14 drives the guide plate 22 to rotate, and then the guide plate 22 drives the material after screening to flow to the main body 1 to feed.
[0040] The contents not described in detail in this specification belong to the prior art known to professionals in this field.
[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A rubber strip extruder with an impurity removal mechanism, comprising an extruder body (1) and a screening component for removing impurities, characterized in that: The screening component comprises a feeding frame (11) disposed on the top of the body (1) for feeding materials, a fixed frame (12) disposed on the middle and upper part of the inner side of the feeding frame (11) for supporting, a motor (13) disposed on the top of the fixed frame (12), a rotating shaft (14) disposed on the bottom of the motor (13) and penetrating the fixed frame (12), three screening frames (15) disposed on the inner side of the feeding frame (11) for screening out impurities and arranged uniformly, a plurality of leakage holes (151) disposed on one side of the screening frame (15) for leaking out impurities and arranged uniformly, a plurality of discharge frames (17) disposed on one side of the screening frame (15) for draining out impurities and arranged uniformly, and two spreading plates (18) disposed on the outer side of the rotating shaft (14) for spreading materials and arranged uniformly; The cross section of the screening frame (15) is an isosceles trapezoid, the spreading plate (18) is located between the two screening frames (15), the fixed frame (12) is fixedly connected to the feeding frame (11), the rotating shaft (14) is rotatably connected to the fixed frame (12), the spreading plate (18) is umbrella-shaped, and the discharging frame (17) is inclined.
2. A rubber strip extruder with an impurity removal mechanism according to claim 1, characterized in that: Three groups of support frames (19) are evenly arranged outside the rotating shaft (14), and a sweeping plate (20) for sweeping materials is provided at one end of the support frame (19). Each group of the support frames (19) includes four support frames, and the sweeping plates (20) are arranged obliquely.
3. A rubber strip extruder with an impurity removal mechanism according to claim 1, characterized in that: A protective cover (21) is provided on the top of the fixing frame (12) and located outside the motor (13) for protection.
4. A rubber strip extruder with an impurity removal mechanism according to claim 1, characterized in that: A guide plate (22) for guiding materials is sleeved on the outer side of the bottom of the rotating shaft (14), and the guide plate (22) is spiral-shaped.
5. The rubber strip extruder with impurity removal mechanism according to claim 1, characterized in that: One side of the screening frame (15) is provided with a plurality of evenly arranged material guide strips (23), the material guide strips (23) and the leakage holes (151) are arranged in a staggered manner, and the cross section of the material guide strips (23) is arc-shaped.
6. A rubber strip extruder with an impurity removal mechanism according to claim 2, characterized in that: One side of the sweeping plate (20) is provided with a plurality of evenly arranged grooves (201), the cross-section of the grooves (201) is arc-shaped, and the grooves (201) correspond one to one with the material guide strips (23).
7. The rubber strip extruder with impurity removal mechanism according to claim 1, characterized in that: A material guiding portion (152) for guiding materials is provided at one end of the screening frame (15), and the cross section of the material guiding portion (152) is arc-shaped.
