Fiber winding device for producing composite gas cylinder

By designing a fiber winding device for composite gas cylinders, the automatic winding of the gas cylinder is achieved by using the coordination of the limiting cylinder and the clamping plate, and ensuring uniform winding of the fiber material through the movement of the screw and the movable cylinder, the existing solution is to solve the problem of the existing The problem of low production efficiency in technology improves the production efficiency and quality of fiber composite gas cylinders.

CN222201656UActive Publication Date: 2024-12-20SHANGHAI TIANHAI COMPOSITE GAS CYLINDER CO LTD
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Patent Information

Application Number
CN202420962098.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2024-12-20
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The existing metal inner liner fiber-wrapped gas cylinders have low production efficiency, and the increase in the fiber-wrapped layer thickness is difficult to meet the fatigue life requirements of the cylinders under high working pressure, resulting in low production efficiency.

Method used

Design a fiber winding device including a base, a support plate, a limiting mechanism, a motor, and a winding mechanism. Through the coordination of the limiting cylinder and the clamping plate, the automatic winding of the gas cylinder is realized, and the movement of the screw and the movable cylinder is moved. Ensure that the fiber material is evenly wound.

Benefits of technology

The production efficiency and quality of fiber composite gas cylinders are improved, the automatic winding of gas cylinders is realized, manual operation is reduced, and production efficiency and product quality are improved.

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Abstract

The utility model relates to the technical field of composite gas cylinder production, in particular to a fiber winding device for producing a composite gas cylinder, which comprises a base, a first support plate is fixedly connected to the left side of the front part of the upper end of the base, a limiting mechanism is fixedly connected to the upper end of the first support plate, and a second support plate is fixedly connected to the right side of the front part of the upper end of the base. A first motor is fixedly mounted at the right end of the second supporting plate, and the output end of the first motor is fixedly connected with a limiting cylinder through a rotating rod. According to the fiber winding device for producing the composite gas cylinder, fiber materials on the feeding cylinder are wound on the gas cylinder, the first motor is started, the first motor drives the limiting cylinder to rotate through the rotating rod, and the limiting cylinder drives the gas cylinder to rotate, so that the gas cylinder can be automatically wound, and the production efficiency of the fiber composite gas cylinder can be improved; and the fiber material can be uniformly wound on the outer surface of the gas cylinder, so that the production quality of the fiber composite gas cylinder can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of composite gas cylinder production, in particular to a fiber winding device used for producing composite gas cylinders. Background Art

[0002] Generally speaking, a metal liner fiber-wound gas cylinder consists of two layers of materials, the inner layer is a smooth metal liner made of aluminum alloy, stainless steel, titanium alloy and other metal materials, and the outer layer is a fiber-wound layer that protects and stabilizes the metal liner. Due to the huge difference in mechanical properties between the metal liner and the fiber, in the case of high working pressure levels, in order to meet the fatigue life requirements of the gas cylinder, the thickness of the metal liner needs to be increased. At the same time, in order to meet the matching relationship between the metal liner and the thickness of the winding layer, the thickness of the fiber-wound layer will also increase. Existing fiber-wound gas cylinders are generally wound by hand, resulting in low production efficiency. Therefore, we have introduced a new fiber-wound device for the production of composite gas cylinders. Utility Model Content

[0003] The main purpose of the utility model is to provide a fiber winding device for producing a composite gas cylinder, which can effectively solve the problems in the background technology.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A fiber winding device for producing composite gas cylinders comprises a base, a No. 1 support plate is fixedly connected to the left front portion of the upper end of the base, a limiting mechanism is fixedly connected to the upper end of the No. 1 support plate, a No. 2 support plate is fixedly connected to the right front portion of the upper end of the base, a No. 1 motor is fixedly installed on the right end of the No. 2 support plate, an output end of the No. 1 motor is fixedly connected to a limiting cylinder via a rotating rod, a No. 1 screw is insertedly connected to the front and rear ends of the outer surfaces of the limiting cylinder, a No. 3 support plate is fixedly connected to the left rear end and the right rear end of the upper end of the base, a driving seat is fixedly connected to the upper ends of the two No. 3 support plates, a winding mechanism is fixedly installed on the right end of the driving seat.

[0006] Preferably, the limiting mechanism includes a fixed frame, the lower end of the fixed frame is fixedly connected to the No. 1 support plate, the middle part of the upper end of the fixed frame is interspersed with a clamping mechanism, the upper part of the inner front wall and the upper part of the inner rear wall of the fixed frame are provided with sliding grooves, the lower inner wall of the fixed frame is fixedly connected to a fixed block, the upper end of the fixed block is fixedly connected to a No. 1 clamping plate, and the inner wall of the No. 1 clamping plate is movably connected to a number of No. 1 movable balls.

[0007] Preferably, the clamping mechanism includes a No. 2 screw, a locking sleeve movably connected to the outer surface of the No. 2 screw, a movable sleeve movably connected to the lower end of the No. 2 screw, a No. 2 clamping plate fixedly connected to the lower end of the movable sleeve, a slider fixedly connected to the front and rear ends of the outer surface of the No. 2 clamping plate, and a plurality of No. 2 movable balls movably connected to the inner wall of the No. 2 clamping plate.

[0008] Preferably, the No. 2 screw rod is interlacedly connected with the fixed frame, the No. 2 clamping plate corresponds to the vertical position of the No. 1 clamping plate, and the two sliding blocks are movably connected with the two sliding grooves respectively.

[0009] Preferably, the winding mechanism includes a No. 2 motor, the output end of the No. 2 motor is fixedly connected to a screw rod, the outer surface of the screw rod is movably connected to a movable cylinder, the lower part of the outer surface of the movable cylinder is fixedly connected to a connecting rod, and a loading cylinder is arranged at the lower end of the connecting rod.

[0010] Preferably, the second motor is fixedly mounted on the right end of the driving seat, the screw rod is located inside the driving seat, and the connecting rod is movably connected to the lower end of the driving seat.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. Place one end of the gas cylinder into the limiting cylinder, place the other end of the gas cylinder on several No. 1 movable balls in the No. 1 clamping plate, and then lock one end of the gas cylinder in the limiting cylinder through two No. 1 screws. Rotate the No. 2 screw, and the No. 2 screw moves the No. 2 clamping plate downward through the movable sleeve, so that the No. 2 clamping plate clamps and limits the other end of the gas cylinder, so that the other end of the gas cylinder is located between several No. 1 movable balls and several No. 2 movable balls. Wind the fiber material on the feeding cylinder around the gas cylinder, start the No. 1 motor, and the No. 1 motor drives the limiting cylinder to rotate through the rotating rod. The limiting cylinder rotates with the gas cylinder, so that the gas cylinder can be automatically wound, which can improve the production efficiency of the fiber composite gas cylinder;

[0013] 2. During the winding process of the fiber composite gas cylinder, by starting the No. 2 motor, the No. 2 motor drives the screw to rotate, and the screw drives the movable cylinder to move left and right, so that the feeding cylinder can move left and right, so that the fiber material can be evenly wound on the outer surface of the gas cylinder, which can improve the production quality of the fiber composite gas cylinder. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of a fiber winding device for producing a composite gas cylinder according to the utility model;

[0015] Figure 2 This is a schematic diagram of the overall structure of a limiting mechanism of a fiber winding device for producing a composite gas cylinder according to the utility model;

[0016] Figure 3 This is a schematic diagram of the overall structure of a clamping mechanism of a fiber winding device for producing a composite gas cylinder according to the utility model;

[0017] Figure 4 The utility model is a schematic diagram of the overall structure of a winding mechanism of a fiber winding device for producing a composite gas cylinder.

[0018] In the figure: 1. base; 2. support plate No. 1; 3. limit mechanism; 4. support plate No. 2; 5. motor No. 1; 6. limit cylinder; 7. screw No. 1; 8. support plate No. 3; 9. drive seat; 10. winding mechanism; 11. fixed frame; 12. clamping mechanism; 13. slide groove; 14. fixed block; 15. clamping plate No. 1; 16. movable ball No. 1; 17. screw No. 2; 18. locking sleeve; 19. movable sleeve; 20. clamping plate No. 2; 21. slider; 22. movable ball No. 2; 23. motor No. 2; 24. screw; 25. movable cylinder; 26. connecting rod; 27. feeding cylinder. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0020] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] See also Figure 1-4 , the utility model provides a technical solution:

[0023] A fiber winding device for producing composite gas cylinders comprises a base 1, a No. 1 support plate 2 is fixedly connected to the left front portion of the upper end of the base 1, a limiting mechanism 3 is fixedly connected to the upper end of the No. 1 support plate 2, a No. 2 support plate 4 is fixedly connected to the right front portion of the upper end of the base 1, a No. 1 motor 5 is fixedly installed on the right end of the No. 2 support plate 4, an output end of the No. 1 motor 5 is fixedly connected to a limiting cylinder 6 through a rotating rod, a No. 1 screw rod 7 is inserted and connected to the front and rear ends of the outer surfaces of the limiting cylinder 6, a No. 3 support plate 8 is fixedly connected to the left rear portion and the right rear end of the upper end of the base 1, a driving seat 9 is fixedly connected to the upper ends of the two No. 3 support plates 8, a winding mechanism 10 is fixedly installed on the right end of the driving seat 9.

[0024] In this embodiment, the limiting mechanism 3 includes a fixed frame 11, the lower end of the fixed frame 11 is fixedly connected to the No. 1 support plate 2, the middle of the upper end of the fixed frame 11 is interlaced with a clamping mechanism 12, the upper part of the inner front wall and the upper part of the inner rear wall of the fixed frame 11 are both provided with a slide groove 13, the lower wall of the fixed frame 11 is fixedly connected to a fixed block 14, the upper end of the fixed block 14 is fixedly connected to a No. 1 clamping plate 15, the inner wall of the No. 1 clamping plate 15 is movably connected to a number of No. 1 movable balls 16, the clamping mechanism 12 includes a No. 2 screw 17, the No. 2 screw 1 The outer surface of the No. 7 is movably connected with a locking sleeve 18, the lower end of the No. 2 screw 17 is movably connected with a movable sleeve 19, the lower end of the movable sleeve 19 is fixedly connected with a No. 2 clamping plate 20, the front and rear parts of the outer surface of the No. 2 clamping plate 20 are fixedly connected with sliders 21, the inner wall of the No. 2 clamping plate 20 is movably connected with a plurality of No. 2 movable balls 22, the No. 2 screw 17 is interlaced with the fixed frame 11, the No. 2 clamping plate 20 corresponds to the vertical position of the No. 1 clamping plate 15, and the two sliders 21 are movably connected with the two slide grooves 13 respectively.

[0025] In this embodiment, the winding mechanism 10 includes a No. 2 motor 23, the output end of the No. 2 motor 23 is fixedly connected to a screw rod 24, the outer surface of the screw rod 24 is movably connected to a movable cylinder 25, the lower part of the outer surface of the movable cylinder 25 is fixedly connected to a connecting rod 26, and a loading cylinder 27 is provided at the lower end of the connecting rod 26. The No. 2 motor 23 is fixedly installed on the right end of the drive seat 9, the screw rod 24 is located inside the drive seat 9, the connecting rod 26 is movably connected to the lower end of the drive seat 9, and the loading cylinder 27 moves left and right, so that the fiber material can be evenly wound on the outer surface of the gas cylinder, which can improve the production quality of the fiber composite gas cylinder.

[0026] It should be noted that the utility model is a fiber winding device for producing composite gas cylinders. During use, one end of the gas cylinder is placed into the limiting cylinder 6, and the other end of the gas cylinder is placed on a number of No. 1 movable balls 16 in the No. 1 clamping plate 15, and then one end of the gas cylinder in the limiting cylinder 6 is locked by two No. 1 screws 7. By rotating the No. 2 screw 17, the No. 2 screw 17 moves downward with the No. 2 clamping plate 20 through the movable sleeve 19, so that the No. 2 clamping plate 20 clamps and limits the other end of the gas cylinder, so that the other end of the gas cylinder is located between the number of No. 1 movable balls 16 and the number of No. 2 movable balls 16. Between the movable balls 22, by winding the fiber material on the loading barrel 27 on the gas cylinder, the No. 1 motor 5 is started, and the No. 1 motor 5 drives the limiting barrel 6 to rotate through the rotating rod, and the limiting barrel 6 rotates with the gas cylinder, so that the gas cylinder can be automatically wound, which can improve the production efficiency of the fiber composite gas cylinder. In the winding process of the fiber composite gas cylinder, by starting the No. 2 motor 23, the No. 2 motor 23 rotates the screw rod 24, and the screw rod 24 moves the movable barrel 25 left and right, so that the loading barrel 27 can move left and right, so that the fiber material can be evenly wound on the outer surface of the gas cylinder, which can improve the production quality of the fiber composite gas cylinder.

[0027] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A fiber winding device for producing a composite gas cylinder, comprising a base (1), Features: A first support plate (2) is fixedly connected to the left side of the front upper end of the base (1), a limit mechanism (3) is fixedly connected to the upper end of the first support plate (2), a second support plate (4) is fixedly connected to the right side of the front upper end of the base (1), a first motor (5) is fixedly installed on the right end of the second support plate (4), an output end of the first motor (5) is fixedly connected to a limit cylinder (6) through a rotating rod, a first screw rod (7) is inserted and connected to the front and rear ends of the outer surface of the limit cylinder (6), a third support plate (8) is fixedly connected to the left side and the right side of the rear upper end of the base (1), a driving seat (9) is fixedly connected to the upper ends of the two third support plates (8), and a winding mechanism (10) is fixedly installed on the right end of the driving seat (9); The limiting mechanism (3) comprises a fixed frame (11), the lower end of the fixed frame (11) is fixedly connected to a No. 1 support plate (2), a clamping mechanism (12) is inserted and connected in the middle of the upper end of the fixed frame (11), a sliding groove (13) is provided on the upper part of the inner front wall and the upper part of the inner rear wall of the fixed frame (11), a fixed block (14) is fixedly connected to the lower wall of the fixed frame (11), a No. 1 clamping plate (15) is fixedly connected to the upper end of the fixed block (14), and a plurality of No. 1 movable balls (16) are movably connected to the inner wall of the No. 1 clamping plate (15).

2. A fiber winding device for producing a composite gas cylinder according to claim 1, Features: The clamping mechanism (12) comprises a No. 2 screw rod (17), the outer surface of the No. 2 screw rod (17) is movably connected with a locking sleeve (18), the lower end of the No. 2 screw rod (17) is movably connected with a movable sleeve (19), the lower end of the movable sleeve (19) is fixedly connected with a No. 2 clamping plate (20), the front and rear parts of the outer surface of the No. 2 clamping plate (20) are fixedly connected with a slider (21), and the inner wall of the No. 2 clamping plate (20) is movably connected with a plurality of No. 2 movable balls (22).

3. A fiber winding device for producing a composite gas cylinder according to claim 2, Features: The second screw rod (17) is interlacedly connected with the fixed frame (11), the second clamping plate (20) corresponds to the vertical position of the first clamping plate (15), and the two sliding blocks (21) are movably connected with the two sliding grooves (13) respectively.

4. A filament winding device for producing a composite gas cylinder according to claim 1, Features: The winding mechanism (10) comprises a second motor (23), the output end of the second motor (23) is fixedly connected to a screw rod (24), the outer surface of the screw rod (24) is movably connected to a movable cylinder (25), the lower part of the outer surface of the movable cylinder (25) is fixedly connected to a connecting rod (26), and the lower end of the connecting rod (26) is provided with a loading cylinder (27).

5. A filament winding device for producing a composite gas cylinder according to claim 4, Features: The second motor (23) is fixedly mounted on the right end of the driving seat (9), the screw rod (24) is located inside the driving seat (9), and the connecting rod (26) is movably connected to the lower end of the driving seat (9).