Foam pasting tool
By designing foam sticking tooling, the precise positioning of foam and the stable fit of the pressing mechanism is achieved by using adsorption and positioning tools, the problems of low installation efficiency and poor mounting in the existing technology are solved, and the mounting is improved Efficiency and safety of employees' work.
Patent Information
- Application Number
- CN202420484755.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-13
AI Technical Summary
The existing foam installation technology is inefficient and is prone to problems such as biased or not tightly attached, resulting in fatigue and damage to the operator's fingers.
A foam sticker tool is designed, including the main box, positioning mechanism and compression mechanism. The precise positioning of foam and products is achieved through adsorption fixtures and positioning fixtures, and the vacuum adsorption and cushioning components are used to ensure the accurate mounting of foam. , and a firm fit is achieved through the compression mechanism.
It improves the efficiency and yield of foam mounting, reduces the work intensity of employees, and ensures the accuracy and stability of mounting.
Smart Images

Figure CN222201705U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of foam installation, in particular to a foam pasting tool. Background Art
[0002] As shown in the attached Figure 1 The product 1 shown in the figure needs to be pasted with two foam pads 2 on the product 1 during processing. The current method is to manually apply and press the pads, which is inefficient and may result in undesirable phenomena such as misaligned or loose padding. Over time, the operator's fingers may become fatigued and injured. Summary of the invention
[0003] According to an embodiment of the utility model, a foam sticking tool is provided, which is used to assist in sticking foam on products, and includes:
[0004] Main chassis;
[0005] A positioning mechanism, which is connected to the main chassis and is used to locate the position of the foam and product to be processed;
[0006] The pressing mechanism is connected to the main chassis and is used to press the foam and products positioned by the positioning mechanism.
[0007] Furthermore, the positioning mechanism comprises:
[0008] A mounting plate connected to the top of the main chassis;
[0009] An adsorption jig is arranged on the mounting plate and is used for adsorbing the foam to be processed;
[0010] A positioning jig is arranged on the mounting plate and is used to locate the position of the foam and product to be processed.
[0011] Furthermore, the adsorption fixture includes:
[0012] Adsorption plate, the adsorption plate is mounted on the mounting plate;
[0013] A plurality of adsorption heads are evenly arranged on the top of the adsorption plate;
[0014] A plurality of air pipe joints are evenly arranged at the bottom of the adsorption plate, and the plurality of air pipe joints are respectively connected with the plurality of adsorption heads in a one-to-one correspondence.
[0015] Furthermore, the positioning fixture includes:
[0016] A buffer assembly, the buffer assembly is connected to the mounting plate;
[0017] A positioning plate is connected to the buffer component. The positioning plate is arranged on the top of a plurality of adsorption heads. A positioning profiling component is arranged on the positioning plate to locate the position of the foam and product to be processed.
[0018] Further, the positioning profiling component comprises:
[0019] A plurality of profiling grooves are evenly arranged on the positioning plate for locating the position of the product to be processed, and the plurality of profiling grooves are arranged one by one on the top of the plurality of adsorption heads;
[0020] A plurality of profiling hole groups are provided on a plurality of profiling grooves in a one-to-one correspondence, and a plurality of profiling hole groups are provided on the tops of the adsorption ends of a plurality of adsorption heads in a one-to-one correspondence.
[0021] Furthermore, the buffer component comprises:
[0022] Four guide posts, which are arranged at the top four corners of the mounting plate;
[0023] Four guide sleeves, the four guide sleeves are embedded at the four corners of the positioning plate, and the four guide sleeves are respectively sleeved on the four guide columns;
[0024] Four buffer springs, which are respectively arranged between four guide sleeves and the mounting plate;
[0025] Four limit heads are arranged on the top of the four guide columns and are used to limit the travel of the four guide sleeves.
[0026] Further, the clamping mechanism comprises:
[0027] A pair of fixing seats, a pair of fixing seats are arranged on both sides of the top of the main box;
[0028] A rotating shaft, both ends of which are rotatably arranged on a pair of fixed seats;
[0029] A pressing plate connected to the rotating shaft;
[0030] The driver is connected to one end of the rotating shaft and drives the rotating shaft to rotate.
[0031] Further, the driver contains:
[0032] A rotary cylinder is arranged on the main engine box;
[0033] A connecting piece, one end of which is connected to the output end of the rotary cylinder, and the other end of which is connected to one end of the rotating shaft.
[0034] Furthermore, the clamping mechanism also includes: four limit columns, which are arranged on the main chassis and located on both sides of the rotating shaft to limit the stroke of the pressure plate.
[0035] Furthermore, it also includes:
[0036] A pair of folding handles, a pair of folding handles are arranged on both sides of the main box;
[0037] Control panel: the control panel is arranged at the front end of the main chassis.
[0038] According to a foam pasting tool of the embodiment of the utility model, precise position foam pasting is achieved, the efficiency and yield of foam pasting are improved, and the work intensity of employees is also reduced.
[0039] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 This is a schematic diagram of the structure when the foam is attached to the product.
[0041] Figure 2 It is a schematic diagram of the three-dimensional structure of a foam pasting tool during pressing according to an embodiment of the utility model.
[0042] Figure 3 It is a schematic diagram of the three-dimensional structure of a positioning mechanism and a pressing mechanism of a foam pasting tooling according to an embodiment of the utility model when they are not pressed together.
[0043] Figure 4 It is a schematic diagram of the structural decomposition of a foam pasting tool according to an embodiment of the utility model.
[0044] Figure 5 It is a schematic diagram of the structural decomposition of a positioning mechanism of a foam pasting tooling according to an embodiment of the utility model. DETAILED DESCRIPTION
[0045] The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to further illustrate the present invention.
[0046] First, combine Figures 1 to 5 A foam sticking tool according to an embodiment of the utility model is described, which is used for sticking foam 2 and has a wide range of application scenarios.
[0047] like Figures 1 to 5 As shown, a foam pasting tooling of an embodiment of the utility model comprises a main box 3, a positioning mechanism and a pressing mechanism.
[0048] Specifically, Figures 1 to 5 As shown, the positioning mechanism is connected to the main box 3, and is used to locate the position of the foam 2 to be processed and the product 1 to ensure the accuracy during pressing. The positioning mechanism includes: a mounting plate 41, an adsorption fixture and a positioning fixture; the mounting plate 41 is connected to the top of the main box 3; the adsorption fixture is set on the mounting plate 41, and is used to adsorb the foam 2 to be processed to ensure the accurate position of the foam 2; the positioning fixture is set on the mounting plate 41, and is used to locate the position of the foam 2 to be processed and the product 1.
[0049] Further, if Figures 2~5 As shown, the adsorption fixture includes: an adsorption plate 421, a plurality of adsorption heads 422 and a plurality of air pipe connectors 423. The adsorption plate 421 is installed on the mounting plate 41; the plurality of adsorption heads 422 are evenly arranged on the top of the adsorption plate 421; the plurality of air pipe connectors 423 are evenly arranged on the bottom of the adsorption plate 421, and the plurality of air pipe connectors 423 are respectively connected to the plurality of adsorption heads 422 in a one-to-one correspondence. By connecting the plurality of air pipe connectors 423 to an external vacuum adsorption device, when the external vacuum adsorption device is evacuated, the plurality of adsorption heads 422 are transmitted through the plurality of air pipe connectors 423, and the foam 2 located thereon can be adsorbed to position the foam 2.
[0050] Further, if Figures 2~5 As shown, the positioning fixture includes: a buffer component and a positioning plate 432. The buffer component is connected to the mounting plate 41 to play a certain buffering role; the positioning plate 432 is connected to the buffer component, and the positioning plate 432 is arranged on the top of the plurality of adsorption heads 422. The positioning plate 432 is provided with a positioning profiling component to locate the position of the foam 2 and the product 1 to be processed.
[0051] Further, if Figures 2~5 As shown, the positioning and profiling component includes: a plurality of profiling grooves 4321 and a plurality of profiling hole groups 4322. The plurality of profiling grooves 4321 are evenly arranged on the positioning plate 432, and are used to locate the position of the product 1 to be processed. The plurality of profiling grooves 4321 are arranged one by one on the top of the plurality of adsorption heads 422, and the plurality of profiling grooves 4321 can be profiling according to the shape of the product 1 to locate the product 1; the plurality of profiling hole groups 4322 are arranged one by one on the plurality of profiling grooves 4321, and the plurality of profiling hole groups 4322 are arranged one by one on the top of the adsorption end of the plurality of adsorption heads 422. In this embodiment, the number of profiling holes in the plurality of profiling hole groups 4322 is two, and the profiling holes match the shape of the foam 2, and are used to locate the foam 2.
[0052] Further, if Figures 2~5As shown, the buffer assembly includes: four guide posts 4311, four guide sleeves 4312, four buffer springs 4313, and four limit heads 4314. The four guide posts 4311 are arranged at the top four corners of the mounting plate 41; the four guide sleeves 4312 are embedded at the four corners of the positioning plate 432, and the four guide sleeves 4312 are respectively sleeved on the four guide posts 4311; the four buffer springs 4313 are respectively arranged between the four guide sleeves 4312 and the mounting plate 41; the four limit heads 4314 are arranged on the top of the four guide posts 4311 to limit the travel of the four guide sleeves 4312. When the flip mechanism is pressed down, the positioning plate 432 will be lowered, and at this time, the four guide sleeves 4312 will be driven to descend on the four guide posts 4311, and the buffer springs 4313 will be compressed to achieve buffering. When the flip mechanism is not pressed down, the positioning plate 432 will be reset under the action of the buffer springs 4313.
[0053] Specifically, Figures 2~4 As shown, the pressing mechanism is connected to the main case 3, and is used to press the foam 2 and the product 1 positioned by the positioning mechanism. The pressing mechanism includes: a pair of fixed seats 51, a rotating shaft 52, a pressing plate 53 and a driver. The pair of fixed seats 51 are arranged on both sides of the top of the main case 3; the two ends of the rotating shaft 52 are rotatably arranged on the pair of fixed seats 51; the pressing plate 53 is connected to the rotating shaft 52, and a plurality of pressing points are arranged on the pressing plate 53, and the number of the pressing points matches and corresponds to the number of the profiling grooves 4321, and is used to press the product 1 and the foam 2; the driver is connected to one end of the rotating shaft 52, and drives the rotating shaft 52 to rotate.
[0054] Further, if Figures 2~4 As shown, the driver includes: a rotary cylinder 541 and a connecting member 542. The rotary cylinder 541 is arranged on the main chassis 3; one end of the connecting member 542 is connected to the output end of the rotary cylinder 541, and the other end of the connecting member 542 is connected to one end of the rotating shaft 52. When the rotary cylinder 541 is running, the rotating shaft 52 is driven to rotate through the connecting member 542, so as to realize the flipping of the pressing plate 53 and perform the pressing action. A protective cover 543 is provided at the connection between the connecting member 542, the rotating shaft 52 and the rotary cylinder 541 for protection and to extend the service life.
[0055] Further, if Figures 2~4 As shown, the clamping mechanism further includes: four limit posts 55 , which are arranged on the main chassis 3 and located on both sides of the rotating shaft 52 for limiting the stroke of the pressing plate 53 .
[0056] Further, if Figures 2~4 As shown, a foam pasting tooling of the embodiment of the utility model further comprises: a pair of folding handles 6 and a control panel 7. The pair of folding handles 6 are arranged on both sides of the main box 3, which is convenient for carrying and can be folded to save space; the control panel 7 is arranged at the front end of the main box 3 for controlling the device.
[0057] Working principle:
[0058] The foam 2 is manually placed on the corresponding plurality of contoured hole groups 4322 in sequence, and at this time, the foam 2 is also located on the adsorption ends of the plurality of adsorption heads 422;
[0059] The external vacuum adsorption equipment is started and the air is transmitted through the plurality of air pipe joints 423. At this time, the plurality of adsorption heads 422 all adsorb the foam 2 to achieve the positioning of the foam 2.
[0060] The product 1 is then manually placed in a plurality of contoured grooves 4321 in sequence to achieve positioning of the product 1;
[0061] The rotary cylinder 541 runs, driving the rotating shaft 52 to rotate through the connecting piece 542, and the pressing plate 53 turns over to press the product 1 and the foam 2 until the pressing plate 53 reaches the position of the limiting column 55, and the pressure is maintained for a period of time;
[0062] The pressing plate 53 is pressed, released and reset, and the product 1 with the foam 2 attached is manually taken away;
[0063] Repeat the above steps in sequence.
[0064] Above, refer to Figures 1 to 5 A foam pasting tool according to an embodiment of the utility model is described, which realizes the precise position pasting of foam 2, improves the efficiency and yield of foam pasting 2, and also reduces the work intensity of employees.
[0065] It should be noted that, in this specification, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprises..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0066] Although the content of the utility model has been described in detail through the above preferred embodiments, it should be appreciated that the above description should not be considered as a limitation of the utility model. After reading the above content, various modifications and substitutions of the utility model will be obvious to those skilled in the art. Therefore, the protection scope of the utility model should be limited by the attached claims.
Claims
1. A foam pasting tool, used to assist in foam pasting of products, characterized in that: Include: Main chassis; A positioning mechanism, the positioning mechanism is connected to the main chassis and is used to locate the position of the foam and product to be processed; A pressing mechanism, the pressing mechanism is connected to the main chassis and is used to press the foam and the product positioned by the positioning mechanism; The positioning mechanism comprises: A mounting plate connected to the top of the main chassis; An adsorption jig, which is arranged on the mounting plate and is used to adsorb the foam to be processed; A positioning jig is arranged on the mounting plate and is used to locate the position of the foam and product to be processed.
2. The foam tooling as claimed in claim 1, characterized in that: The adsorption fixture comprises: An adsorption plate, wherein the adsorption plate is mounted on the mounting plate; A plurality of adsorption heads, wherein the plurality of adsorption heads are evenly arranged on the top of the adsorption plate; A plurality of air pipe joints are evenly arranged at the bottom of the adsorption plate, and the plurality of air pipe joints are respectively and one-to-one connected with the plurality of adsorption heads.
3. The foam tooling as claimed in claim 2, characterized in that: The positioning fixture comprises: A buffer assembly, the buffer assembly being connected to the mounting plate; A positioning plate is connected to the buffer assembly, the positioning plate is arranged on the top of the plurality of adsorption heads, and a positioning profiling assembly is provided on the positioning plate for locating the position of the foam and product to be processed.
4. The foam tooling as claimed in claim 3, characterized in that: The positioning and profiling component comprises: A plurality of profiling grooves, the plurality of profiling grooves are evenly arranged on the positioning plate, and are used to locate the position of the product to be processed, and the plurality of profiling grooves are arranged one by one on the top of the plurality of adsorption heads; A plurality of profiling hole groups are provided on the plurality of profiling grooves in a one-to-one correspondence, and the plurality of profiling hole groups are arranged on the tops of the adsorption ends of the plurality of adsorption heads in a one-to-one correspondence.
5. The foam tooling as claimed in claim 3, characterized in that: The buffer component comprises: Four guide posts, the four guide posts being arranged at the top four corners of the mounting plate; Four guide sleeves, the four guide sleeves are embedded at the four corners of the positioning plate, and the four guide sleeves are respectively sleeved on the four guide pillars; Four buffer springs, the four buffer springs are respectively arranged between the four guide sleeves and the mounting plate; Four limit heads are arranged on the tops of the four guide columns and are used to limit the travels of the four guide sleeves.
6. The foam tooling as claimed in claim 1, characterized in that: The clamping mechanism comprises: A pair of fixing seats, the pair of fixing seats are arranged on both sides of the top of the main box; A rotating shaft, both ends of which are rotatably arranged on the pair of fixed seats; A pressing plate connected to the rotating shaft; A driver is connected to one end of the rotating shaft to drive the rotating shaft to rotate.
7. The foam-applying tool as claimed in claim 6, characterized in that: The driver comprises: A rotary cylinder, wherein the rotary cylinder is arranged on the main housing; A connecting piece, one end of which is connected to the output end of the rotary cylinder, and the other end of which is connected to one end of the rotating shaft.
8. The foam-applying tool as claimed in claim 6, characterized in that: The clamping mechanism further includes four limit posts, which are arranged on the main chassis and located on both sides of the rotating shaft to limit the stroke of the pressing plate.
9. The foam tooling as claimed in claim 1, characterized in that: Also includes: A pair of folding handles, the pair of folding handles being arranged on both sides of the main box; A control panel is arranged at the front end of the main chassis.
