Automatic PEEK material welding device
By adopting the mutual cooperation between the adjustment components and auxiliary components in the automated PEEK material welding device, the double locking of the machining plate and the clamping of different shapes is achieved, which solves the problem of poor displacement and positioning effect of the machining plate, and improves the welding stability and Scope of application.
Patent Information
- Application Number
- CN202421033384.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing automated PEEK material welding device is prone to displacement during the welding process, resulting in a decrease in the smoothness of the welding surface and the limited positioning effect of a single fixture, which reduces the welding stability of the processing plate and the application scope of the device.
An automated PEEK material welding device is designed, using the mutual cooperation between the adjustment components and the auxiliary components to realize the double locking of the machining plate in the horizontal and vertical directions, and the machining plate is achieved through the cooperation of the hydraulic rod, the motor and the reciprocating screw. The stable positioning of the machined plates is achieved through removable mounting strips and retarders to achieve effective clamping of different shapes of machining plates.
It improves the displacement resistance and stability of the machining plates during welding, expands the scope of application of the device, and enhances the welding effect of different shapes of machining plates.
Smart Images

Figure CN222201712U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of welding processing equipment, in particular to an automatic PEEK material welding device. Background Art
[0002] PEEK polyetheretherketone is a special engineering plastic with excellent properties such as high temperature resistance, self-lubrication, easy processing and high mechanical strength. It can be manufactured and processed into various mechanical parts. When expanding the PEEK material plate, it is often necessary to use a welding device for welding.
[0003] After searching, Chinese patent announcement number: CN218430027U discloses an automated PEEK material welding device, including a working plate, a welding head, and several PEEK material plates. Several support columns are fixedly arranged on the lower side of the working plate, a through hole is arranged on the upper side of the working plate, a rotating shaft is rotatably arranged on the inner side of the through hole, a reciprocating rotating half-circle component is arranged on the lower side of the rotating shaft, a rotating plate is fixedly arranged on the upper side of the rotating shaft, an L-shaped mounting frame is arranged on the lower side of the rotating plate, a mounting hole is arranged on one side of the L-shaped mounting frame, the welding head is fixed on the inner side of the mounting hole, an automatic sliding component is arranged between the L-shaped mounting frame and the rotating plate, an air blowing cooling component is arranged on one side of the rotating plate, and several support platforms are fixedly arranged on the upper side of the working plate.
[0004] The above device has the following defects: during the welding process, the processing plate will be displaced under the pressure of the welding head, causing the processing plate to shift and resulting in a decrease in the smoothness of the welding surface. In addition, the processing plate has many different shapes. When positioning the processing plate, the positioning effect of a single fixture is limited, which reduces the stability of the processing plate during welding and reduces the scope of application of the welding device. Therefore, an automated PEEK material welding device is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides an automated PEEK material welding device, which aims to improve the problem of displacement of the processing plate during welding in the prior art.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automated PEEK material welding device, comprising a workbench, a rotating column is rotatably connected to the axis center of the upper surface of the workbench, the top of the rotating column is fixedly connected to a mounting plate, the inner wall of the mounting plate is slidably connected to an L-shaped plate, the lower surface of the L-shaped plate is detachably connected to a welding head, a fan is arranged on the lower surface of the left end of the mounting plate, an air outlet hood is fixedly connected to the left end of the lower surface of the mounting plate near the outside of the fan, an adjusting component is arranged on the left end of the upper surface of the workbench, the adjusting component comprises a storage table, a hydraulic rod is fixedly connected to the top of the upper surface of the storage table, a positioning bar is fixedly connected to the left end of the upper surface of the storage table, a strip groove is opened at the axis center of the upper surface of the storage table, a motor is fixedly connected to the right surface of the upper surface of the storage table, a reciprocating screw is fixedly connected to the output shaft of the motor, a movable block is threadedly connected to the outer wall of the reciprocating screw, and an auxiliary component is arranged on the upper surface of the movable block.
[0007] As a further description of the above technical solution:
[0008] The auxiliary component includes a mounting seat, which is fixedly connected to the upper surface of the movable block. An auxiliary groove is opened on the upper surface of the mounting seat. The inner wall of the auxiliary groove is detachably connected to a mounting bar through a fixing bolt, and a support plate is fixedly connected to the top of the mounting bar.
[0009] As a further description of the above technical solution:
[0010] The right end of the reciprocating screw rod is rotatably connected to the right surface of the inner wall of the strip groove.
[0011] As a further description of the above technical solution:
[0012] The storage table is fixedly connected to the left end of the upper surface of the workbench.
[0013] As a further description of the above technical solution:
[0014] The upper surface of the mounting seat is configured as an H-shaped structure, and the top of the outer wall of the mounting seat is configured as a rounded shape.
[0015] As a further description of the above technical solution:
[0016] The fixing bolt is threadedly connected in the inner wall of the auxiliary groove.
[0017] As a further description of the above technical solution:
[0018] The outer surface of the air outlet hood is arranged as a trapezoidal structure, the interior of the air outlet hood is arranged as a hollow structure, and the upper surface of the storage table contacts a processing plate.
[0019] As a further description of the above technical solution:
[0020] The outer wall of the movable block is slidably connected to the inner wall of the strip groove.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, by adjusting the mutual cooperation between the parts in the assembly using the connection relationship, the positioning and locking effect of the processing plate during welding is achieved, so that the processing plate can be double locked in the horizontal and vertical directions, the stability of the processing plate when the welding head is welding the processing plates on the upper and lower sides is enhanced, and the anti-displacement performance of the processing plate during welding is improved.
[0023] 2. In the utility model, by using the mutual cooperation between the parts in the auxiliary assembly using the connection relationship, the effective clamping effect of the processing plates of different shapes is achieved, the application range of the device is improved, and the welding effect of the device on the processing plates is enhanced. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional schematic diagram of the main body of an automated PEEK material welding device proposed in the utility model;
[0025] Figure 2 A schematic diagram of a partial cross-sectional area of a workbench of an automated PEEK material welding device proposed in the utility model;
[0026] Figure 3 This is a schematic diagram of a cross-sectional area of a storage table of an automated PEEK material welding device proposed in the utility model;
[0027] Figure 4 This is a schematic diagram of the auxiliary component area of an automated PEEK material welding device proposed in the utility model.
[0028] Legend:
[0029] 1. Workbench; 2. Adjustment assembly; 21. Storage table; 22. Hydraulic rod; 23. Motor; 24. Positioning strip; 25. Reciprocating screw; 26. Movable block; 27. Strip groove; 3. Rotating column; 4. Mounting plate; 41. L-shaped plate; 42. Welding head; 43. Fan; 44. Exhaust hood; 5. Processing plate; 6. Auxiliary assembly; 61. Mounting seat; 62. Auxiliary groove; 63. Mounting strip; 64. Fixing bolt; 65. Back plate. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Reference Figure 1 - Figure 2 The utility model provides an embodiment: an automated PEEK material welding device, including a workbench 1, the workbench 1 provides support for the device, the upper surface of the workbench 1 is rotatably connected to a rotating column 3, the top of the rotating column 3 is fixedly connected to a mounting plate 4, the inner wall of the mounting plate 4 is slidably connected to an L-shaped plate 41, the lower surface of the L-shaped plate 41 is detachably connected to a welding head 42, when the processing plate 5 is welded, the horizontal displacement of the welding head 42 is adjusted by adjusting the L-shaped plate 41, and the lower surface of the left end of the mounting plate 4 is provided with a wind The fan 43 and the air outlet hood 44 are fixedly connected to the left end of the lower surface of the mounting plate 4 near the outside of the fan 43. The outer surface of the air outlet hood 44 is set to a trapezoidal structure, and the inside of the air outlet hood 44 is set to a hollow structure. When welding is completed, the welding head is rotated to the other side by the rotating column 3, and the fan 43 is started. The fan 43 cooperates with the air outlet hood 44 to cool the processed plate 5 after welding, thereby improving the forming efficiency of the processed plate 5 after welding, while the welding head 42 on the other side continues to perform welding work, thereby enhancing the welding efficiency of the device on the processed plate 5.
[0032] Reference Figure 2 - Figure 3An adjustment component 2 is provided at the left end of the upper surface of the workbench 1, and the adjustment component 2 includes a storage table 21, which is fixedly connected to the left end of the upper surface of the workbench 1, and a hydraulic rod 22 is fixedly connected to the top of the upper surface of the storage table 21. The upper surface of the storage table 21 contacts with a processing plate 5, and the processing plate 5 is placed on the surface of the storage table 21. The processing plate 5 is positioned and locked in the vertical direction by the action of the hydraulic rod 22. A positioning bar 24 is fixedly connected to the left end of the upper surface of the storage table 21, and the left side of the processing plate 5 is aligned by the positioning bar 24, so that the accuracy of the welding head 42 when welding the processing plate 5 is provided. A strip groove 27 is opened at the axis center of the upper surface of the storage table 21, and a motor 23 is fixedly connected to the right surface of the upper surface of the storage table 21. The output shaft of the motor 23 is fixedly connected to a reciprocating screw rod 25, and the right end of the reciprocating screw rod 25 is rotatably connected to the right surface of the inner wall of the strip groove 27 The outer wall of the reciprocating screw rod 25 is threadedly connected with a movable block 26, and the outer wall of the movable block 26 is slidably connected to the inner wall of the strip groove 27. The motor 23 is started, and the output shaft of the motor 23 rotates to drive the reciprocating screw rod 25 to rotate, so that the movable block 26 moves from right to left. An auxiliary component 6 is provided on the upper surface of the movable block 26. The movement of the movable block 26 drives the auxiliary component 6 to move to the left, and the outer wall of the processing plate 5 is pressed by the abutment plate 65 in the auxiliary component 6, so that the processing plate 5 can be double-locked in the horizontal and vertical directions, which strengthens the stability of the processing plate 5 when the welding head 42 welds the processing plates 5 on the upper and lower sides, and improves the anti-displacement performance of the processing plate 5 during welding. When the processing plate 5 is welded, the motor 23 is reversed to release the positioning effect of the processing plate 5, so as to achieve the resetting effect of the adjustment component 2 and improve the convenience of the adjustment component 2 when using it.
[0033] Reference Figure 3 - Figure 4 The auxiliary component 6 includes a mounting seat 61, which supports the auxiliary component 6. The mounting seat 61 is fixedly connected to the upper surface of the movable block 26. The upper surface of the mounting seat 61 is set to an H-shaped structure. The top of the outer wall of the mounting seat 61 is set to a rounded shape. An auxiliary groove 62 is opened on the upper surface of the mounting seat 61. The fixing bolt 64 is threadedly connected to the inner wall of the auxiliary groove 62. The inner wall of the auxiliary groove 62 is detachably connected with a mounting strip 63 through the fixing bolt 64. The top of the mounting strip 63 is fixedly connected with a backing plate 65. The backing plate 65 has a tightening effect on the outer wall of the processing plate 5. When the processing plate 5 is in an irregular shape, the staff releases the fixing bolt 64 through a tool to take the mounting strip 63 out of the mounting seat 61, thereby replacing the backing plate 65, so as to achieve an effective clamping effect on processing plates 5 of different shapes, thereby improving the scope of application of the device.
[0034] Working principle: Place the processing plate 5 on the storage table 21, start the adjustment component 2, and use the hydraulic rod 22 to position and lock the processing plate 5 in the vertical direction. Use the positioning bar 24 to align the left side of the processing plate 5. Start the motor 23. The output shaft of the motor 23 rotates to drive the reciprocating screw 25 to rotate, so that the movable block 26 moves from right to left. The movement of the movable block 26 drives the auxiliary component 6 to move to the left. The outer wall of the processing plate 5 is pressed by the abutment plate 65 in the auxiliary component 6, so that the processing plate 5 is double-locked in the horizontal and vertical directions. The anti-displacement property of the processing plate 5 during welding is improved. When the processing plate 5 is welded, the motor 23 is reversed to release the positioning effect on the processing plate 5, thereby achieving the resetting effect on the adjustment component 2. When it is necessary to weld processing plates 5 of different shapes, the auxiliary component 6 is started. When the processing plate 5 is in an irregular shape, the staff uses a tool to release the fixing bolts 64, so that the mounting strip 63 is taken out from the mounting seat 61, thereby replacing the abutment plate 65, thereby achieving an effective clamping effect on processing plates 5 of different shapes, thereby enhancing the welding effect of the device on the processing plate 5.
[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automated PEEK material welding device, comprising a workbench (1), Features: A rotating column (3) is rotatably connected to the axis of the upper surface of the workbench (1); a mounting plate (4) is fixedly connected to the top of the rotating column (3); an L-shaped plate (41) is slidably connected to the inner wall of the mounting plate (4); a welding head (42) is detachably connected to the lower surface of the L-shaped plate (41); a fan (43) is arranged on the lower surface of the left end of the mounting plate (4); an air outlet hood (44) is fixedly connected to the left end of the lower surface of the mounting plate (4) near the outer side of the fan (43); an adjustment component (2) is arranged on the left end of the upper surface of the workbench (1); the adjustment component (2) includes The invention discloses a storage platform (21), wherein a hydraulic rod (22) is fixedly connected to the top of the upper surface of the storage platform (21), a positioning bar (24) is fixedly connected to the left end of the upper surface of the storage platform (21), a strip groove (27) is provided at the axis center of the upper surface of the storage platform (21), a motor (23) is fixedly connected to the right surface of the upper surface of the storage platform (21), a reciprocating screw rod (25) is fixedly connected to the output shaft of the motor (23), a movable block (26) is threadedly connected to the outer wall of the reciprocating screw rod (25), and an auxiliary component (6) is arranged on the upper surface of the movable block (26).
2. An automated PEEK material welding device according to claim 1, Features: The auxiliary component (6) comprises a mounting seat (61), the mounting seat (61) being fixedly connected to the upper surface of the movable block (26), the upper surface of the mounting seat (61) being provided with an auxiliary groove (62), the inner wall of the auxiliary groove (62) being detachably connected to a mounting strip (63) via a fixing bolt (64), and the top of the mounting strip (63) being fixedly connected to a support plate (65).
3. An automated PEEK material welding device according to claim 1, Features: The right end of the reciprocating screw rod (25) is rotatably connected to the right surface of the inner wall of the strip groove (27).
4. The automatic PEEK material welding device according to claim 1, Features: The storage table (21) is fixedly connected to the left end of the upper surface of the workbench (1).
5. An automated PEEK material welding device according to claim 2, Features: The upper surface of the mounting seat (61) is arranged in an H-shaped structure, and the top edge of the outer wall of the mounting seat (61) is arranged in a rounded shape.
6. An automated PEEK material welding device according to claim 2, Features: The fixing bolt (64) is threadedly connected in the inner wall of the auxiliary groove (62).
7. The automatic PEEK material welding device according to claim 1, Features: The outer surface of the air outlet hood (44) is arranged as a trapezoidal structure, the interior of the air outlet hood (44) is arranged as a hollow structure, and the upper surface of the storage platform (21) is in contact with a processing plate (5).
8. The automatic PEEK material welding device according to claim 1, Features: The outer wall of the movable block (26) is slidably connected to the inner wall of the strip groove (27).
