Carbon scattering machine for activated carbon filter element production
The carbon spreading machine addresses uneven carbon distribution and low efficiency by using a conveyor belt, vibration mechanism, and collecting system to ensure stable and efficient carbon application, enhancing production efficiency and reducing labor costs.
Patent Information
- Application Number
- CN202421105446.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-21
AI Technical Summary
Existing activated carbon filter element production machines face issues with uneven carbon distribution, low production efficiency, and high labor costs due to carbon compaction in the spreading process, leading to unstable carbon spreading operations.
A carbon spreading machine with a conveyor belt, carbon spreading box, vibration mechanism, and collecting mechanism, featuring carbon spreading holes, vibration grooves, and a scraper brush to ensure stable and efficient carbon distribution on the medium.
Ensures stable and efficient carbon spreading operations by preventing compaction, allowing for quick and consistent application of carbon on the medium, with a mechanism for collecting residual powder, thereby improving production efficiency and reducing labor costs.
Smart Images

Figure CN222203873U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon spreading machines, in particular to a carbon spreading machine for producing activated carbon filter elements. Background Art
[0002] The activated carbon filter element is made of high-quality fruit shell charcoal and coal-based activated carbon, supplemented with food-grade adhesives, using high-tech technology and processed through special processes. It integrates adsorption, filtration, interception and catalysis, and can effectively remove organic matter, residual chlorine and other radioactive substances in water, and has the effect of decolorization and odor removal.
[0003] The patent with publication number CN 218809195 U discloses a carbon spreading machine for producing activated carbon filter elements, which includes a transmission bracket, a shock-absorbing pad, a transmission mechanism, a carbon spreading bracket, a carbon spreading structure, a carbon powder uniform spreading component and a feeder, wherein the transmission mechanism includes a roller bracket, a transmission roller, a conveyor belt, and a rotating motor. The device effectively solves the problems of uneven carbon, poor consistency, low production efficiency and high labor cost caused by manual carbon spreading in the production of activated carbon filter elements on the existing market. It is a carbon spreading machine for producing activated carbon filter elements that reduces manual use. However, the device has the problem that the carbon to be spread is put into the feeder and introduced into the carbon storage box, so as to cooperate with the carbon spreading roller to spread carbon on the medium. Although one side of the carbon storage box in the device is inclined, the carbon in the fixed carbon storage box is still easily compacted and accumulated inside the box and cannot leak out of the box to the carbon spreading roller, thereby causing carbon spreading failure. For this reason, an activated carbon filter element production carbon spreading machine is proposed to solve the problem that the existing activated carbon filter element production carbon spreading machine is difficult to perform carbon spreading operations quickly and stably. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a carbon spreading machine for producing an activated carbon filter element, which solves the above-mentioned problems.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a carbon spreading machine for producing activated carbon filter elements, comprising a carbon spreading platform, the inner cavity of the carbon spreading platform is provided with a conveyor belt, the top of the carbon spreading platform is fixedly connected with a fixed frame, the inner cavity of the fixed frame is provided with a fixed frame, the top of the fixed frame is provided with a feed inlet, the inner cavity of the feed inlet is provided with a cover plate, the inner cavity of the fixed frame is provided with a feed inlet, the inner cavity of the fixed frame is provided with a carbon spreading box, the bottom of the carbon spreading box is provided with a plurality of carbon spreading holes, the inner cavity wall of the fixed frame is provided with two groups of vibration grooves, the inner cavity of the vibration groove is fixedly connected with a slide rod, the inner cavity of the vibration groove is provided with a slide block and two groups of springs, the inner cavity of the fixed frame is provided with an electric telescopic rod, the bottom of the carbon spreading box is provided with an adjustment mechanism, and the front of the carbon spreading platform is provided with a collecting mechanism.
[0008] Preferably, the bottom of the carbon spreading box shrinks toward the middle to form a cone, and the carbon spreading holes are neatly arranged at the bottom of the carbon spreading box and penetrate the carbon spreading box.
[0009] Preferably, the slider is fixedly connected to the carbon spreading box, the slider is located on the outer ring of the slide rod and can slide, and the two groups of springs are placed on both sides of the slider and are located on the outer ring of the slide rod.
[0010] Preferably, the left side of the electric telescopic rod passes through the fixed frame and contacts the carbon spreading box, and the electric telescopic rod can move left and right and perform reciprocating motion.
[0011] Preferably, the adjustment mechanism includes a slide rail and a fixed plate, the two slide rails are fixedly connected to both sides of the bottom of the carbon spreading box, an adjustment plate is arranged between the inner cavities of the two slide rails, and the adjustment plate has the same shape and size as the bottom of the carbon spreading box.
[0012] Preferably, the fixing plate is fixedly connected to the bottom of one end of the carbon spreading box, an electric push rod is fixedly connected to the front side of the fixing plate, and the electric push rod is fixedly connected to the adjustment plate.
[0013] Preferably, the collecting mechanism comprises a collecting box, which is arranged in front of the carbon spreading platform and located at the bottom of the conveyor belt. A scraper brush is arranged on the top of the collecting box, and the scraper brush is fixedly connected to the carbon spreading platform and has an interference fit with the conveyor belt.
[0014] Preferably, a mounting groove is provided on the front side of the carbon spreading platform, a mounting plate is provided in the inner cavity of the mounting groove, and the mounting plate is fixedly connected to the collection box.
[0015] (III) Beneficial effects
[0016] 1. The carbon spreading machine for producing activated carbon filter element, after the carbon powder enters the carbon spreading box, the electric telescopic rod is turned on, and the carbon spreading hole is exposed by using the adjusting mechanism, and the carbon spreading box is vibrated with the spring and the slider of the outer ring of the slide rod in the vibration groove, and the carbon powder leaks out from the carbon spreading hole. The medium to be sprinkled with carbon is placed on the conveyor belt and passed through the fixed frame to carry out the carbon spreading operation, which solves the problem that the existing carbon spreading machine for producing activated carbon filter element is difficult to carry out the carbon spreading operation quickly and stably.
[0017] 2. The activated carbon filter element production carbon spreading machine will have residual carbon powder on the conveyor belt after spreading carbon on the medium on the conveyor belt. When the conveyor belt is transported to the front end, the bottom scraper will scrape all the residual carbon powder on the conveyor belt and drop it into the collection box. The installation plate in the installation groove can be used to realize the rapid disassembly and installation of the collection box, which improves the convenience of collecting the residual carbon powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is the structural diagram of the utility model;
[0019] Figure 2 This is a cross-sectional view of the structure of the utility model;
[0020] Figure 3 The utility model structure Figure 2 Enlarged view of point A in the middle;
[0021] Figure 4 It is a cross-sectional view of the structure of the utility model.
[0022] In the figure: 1. Carbon spreading platform; 2. Conveyor belt; 3. Fixed frame; 4. Fixed frame; 5. Feed inlet; 6. Cover plate; 7. Carbon spreading box; 8. Carbon spreading hole; 9. Vibration groove; 10. Slide bar; 11. Sliding block; 12. Spring; 13. Electric telescopic rod; 14. Adjustment mechanism; 141. Slide rail; 142. Adjustment plate; 143. Fixed plate; 144. Electric push rod; 15. Collection mechanism; 151. Collection box; 152. Scraper brush; 153. Mounting groove; 154. Mounting plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example: See Figure 1-4A carbon spreading machine for producing activated carbon filter elements comprises a carbon spreading platform 1, the inner cavity of the carbon spreading platform 1 is provided with a conveyor belt 2, the top of the carbon spreading platform 1 is fixedly connected with a fixing frame 3, the inner cavity of the fixing frame 3 is provided with a fixing frame 4, the top of the fixing frame 3 is provided with a feed port 5, the inner cavity of the feed port 5 is provided with a cover plate 6, the inner cavity of the fixing frame 4 is provided with a feed port 5, the inner cavity of the fixing frame 4 is provided with a carbon spreading box 7, the bottom of the carbon spreading box 7 is provided with a plurality of carbon spreading holes 8, the inner cavity wall of the fixing frame 4 is provided with two groups of vibration grooves 9, the inner cavity of the vibration groove 9 is fixedly connected with a sliding rod 10, the inner cavity of the vibration groove 9 is provided with a sliding block 11 and two groups of springs 12, the inner cavity of the fixing frame 3 is provided with an electric telescopic rod 13, the bottom of the carbon spreading box 7 is provided with an adjusting mechanism 14, and the front of the carbon spreading platform 1 is provided with a collecting mechanism 15.
[0025] Furthermore, the bottom of the carbon spreading box 7 shrinks toward the middle in a cone shape, and the carbon spreading holes 8 are neatly arranged at the bottom of the carbon spreading box 7 and penetrate the carbon spreading box 7. The conical carbon spreading box 7 allows carbon powder or particles to gather at the top of the carbon spreading holes 8 to ensure subsequent carbon spreading operations, and the neatly arranged carbon spreading holes 8 ensure that the carbon spreading rate can be smoothly controlled when the position of the adjustment plate 142 on the adjustment mechanism 14 is adjusted.
[0026] Furthermore, the slider 11 is fixedly connected to the carbon spreading box 7, the slider 11 is located on the outer ring of the slide rod 10 and can slide, two sets of springs 12 are placed on both sides of the slider 11 and are located on the outer ring of the slide rod 10, and the slider 11 and the slide rod 10 are used to improve the vibration stability of the carbon spreading box 7, that is, to improve the stability during carbon spreading.
[0027] Furthermore, the left side of the electric telescopic rod 13 passes through the fixed frame 4 and contacts the carbon spreading box 7. The electric telescopic rod 13 can move left and right and perform reciprocating motion. The electric telescopic rod 13 is used to collide with the carbon spreading box 7. In conjunction with the slider 11, spring 12 and other structures, the carbon spreading box 7 can be vibrated to ensure the stable discharge of carbon powder or particles.
[0028] Furthermore, the adjustment mechanism 14 includes a slide rail 141 and a fixed plate 143 . The two slide rails 141 are fixedly connected to both sides of the bottom of the carbon spreading box 7 . An adjustment plate 142 is arranged between the inner cavities of the two slide rails 141 . The adjustment plate 142 has the same shape and size as the bottom of the carbon spreading box 7 .
[0029] Furthermore, the fixed plate 143 is fixedly connected to the bottom of one end of the carbon spreading box 7, and an electric push rod 144 is fixedly connected to the front of the fixed plate 143. The electric push rod 144 is fixedly connected to the adjusting plate 142. The electric push rod 14 at one end of the fixed plate 143 on the adjusting mechanism 14 and under the restriction of the slide rail 141, the front and rear positions of the adjusting plate 142 can be adjusted to control the exposed amount of the carbon spreading holes 8, thereby achieving the purpose of controlling the carbon spreading rate and improving the applicability of this carbon spreading machine.
[0030] Furthermore, the collecting mechanism 15 includes a collecting box 151, which is arranged in front of the carbon spreading platform 1 and located at the bottom of the conveyor belt 2. A scraping brush 152 is arranged on the top of the collecting box 151. The scraping brush 152 is fixedly connected to the carbon spreading platform 1 and is interference fit with the conveyor belt 2.
[0031] Furthermore, a mounting groove 153 is provided on the front side of the carbon spreading platform 1, and a mounting plate 154 is provided in the inner cavity of the mounting groove 153. The mounting plate 154 is fixedly connected to the collecting box 151. After carbon is spread on the medium on the conveyor belt 2, there will be residual carbon powder on the conveyor belt 2. When the conveyor belt 2 is transmitted to the front end, the bottom scraper brush 152 will scrape all the residual carbon powder on the conveyor belt 2 and drop it into the collecting box 151. The mounting plate 154 in the mounting groove 153 can be used to realize the rapid disassembly and installation of the collecting box 151, thereby improving the convenience of collecting the residual carbon powder.
[0032] Working principle: When using this activated carbon filter element production carbon spreading machine, open the cover plate 6, add carbon powder or particles into the carbon spreading box 7 from the feed port 5, turn on the electric telescopic rod 13 on the fixed frame 3, use the adjustment mechanism 14 to expose the carbon spreading hole 8, cooperate with the spring 12 and the slider 11 on the outer ring of the slide bar 10 in the vibration groove 9 to vibrate the carbon spreading box 7, and the carbon powder will be exposed from the carbon spreading hole 8. Put the medium to be sprinkled with carbon on the conveyor belt 2 and pass it through the fixed frame 3 to carry out the carbon spreading operation, which solves the problem that the existing activated carbon filter element production carbon spreading machine is difficult to carry out the carbon spreading operation quickly and stably.
[0033] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A carbon spreading machine for producing activated carbon filter elements, comprising a carbon spreading platform (1), characterized in that: The inner cavity of the carbon spreading platform (1) is provided with a conveyor belt (2), the top of the carbon spreading platform (1) is fixedly connected with a fixing frame (3), the inner cavity of the fixing frame (3) is provided with a fixing frame (4), the top of the fixing frame (3) is provided with a feed port (5), the inner cavity of the feed port (5) is provided with a cover plate (6), the inner cavity of the fixing frame (4) is provided with a feed port (5), the inner cavity of the fixing frame (4) is provided with a carbon spreading box (7), and the bottom of the carbon spreading box (7) is provided with a cover plate (6). A plurality of carbon spreading holes (8) are provided, the inner wall of the fixed frame (4) is provided with two groups of vibration grooves (9), the inner cavity of the vibration groove (9) is fixedly connected with a slide rod (10), the inner cavity of the vibration groove (9) is provided with a slider (11) and two groups of springs (12), the inner cavity of the fixed frame (3) is provided with an electric telescopic rod (13), the bottom of the carbon spreading box (7) is provided with an adjustment mechanism (14), and the front of the carbon spreading platform (1) is provided with a collecting mechanism (15).
2. The carbon spreading machine for producing activated carbon filter element according to claim 1, characterized in that: The bottom of the carbon spreading box (7) shrinks toward the middle to form a cone, and the carbon spreading holes (8) are neatly arranged at the bottom of the carbon spreading box (7) and penetrate the carbon spreading box (7).
3. The carbon spreading machine for producing activated carbon filter element according to claim 1, characterized in that: The slider (11) is fixedly connected to the carbon spreading box (7), the slider (11) is located on the outer ring of the slide rod (10) and can slide, and the two groups of springs (12) are placed on both sides of the slider (11) and are located on the outer ring of the slide rod (10).
4. The carbon spreading machine for producing activated carbon filter element according to claim 1, characterized in that: The left side of the electric telescopic rod (13) passes through the fixed frame (4) and contacts the carbon spreading box (7), and the electric telescopic rod (13) can move left and right and perform reciprocating motion.
5. The carbon spreading machine for producing activated carbon filter element according to claim 1, characterized in that: The adjustment mechanism (14) comprises a slide rail (141) and a fixed plate (143), wherein the two slide rails (141) are fixedly connected to two sides of the bottom of the carbon spreading box (7), and an adjustment plate (142) is arranged between the inner cavities of the two slide rails (141), wherein the adjustment plate (142) has the same shape and size as the bottom of the carbon spreading box (7).
6. The carbon spreading machine for producing activated carbon filter element according to claim 5, characterized in that: The fixing plate (143) is fixedly connected to the bottom of one end of the carbon spreading box (7), and an electric push rod (144) is fixedly connected to the front of the fixing plate (143), and the electric push rod (144) is fixedly connected to the adjustment plate (142).
7. The carbon spreading machine for producing activated carbon filter element according to claim 1, characterized in that: The collecting mechanism (15) comprises a collecting box (151), the collecting box (151) is arranged on the front of the carbon spreading platform (1) and located at the bottom of the conveyor belt (2), and a scraping brush (152) is arranged on the top of the collecting box (151), and the scraping brush (152) is fixedly connected to the carbon spreading platform (1) and is interference fit with the conveyor belt (2).
8. The carbon spreading machine for producing activated carbon filter element according to claim 1, characterized in that: The front side of the carbon spreading platform (1) is provided with a mounting groove (153), the inner cavity of the mounting groove (153) is provided with a mounting plate (154), and the mounting plate (154) is fixedly connected to the collection box (151).
