Full-automatic deviation rectifying device
Through the design of a fully automatic deviation correction device, automatic deviation correction of the conveyor belt is achieved by using the adjustment motor and guide roller, which solves the problem of belt deviation and improves the operating efficiency and resource utilization of the production line.
Patent Information
- Application Number
- CN202420957715.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-07
AI Technical Summary
In the production process of traditional coal mines, belt tension and deviation often occur, belt tensioning and deviation, resulting in cumbersome adjustments, affecting the operating efficiency of the production line and causing resource waste.
A fully automatic deviation correction device is designed, including a tool box, a support table, a guide assembly and a heating assembly. By adjusting the motor, a guide roller and an electric heater, automatic deviation correction and heating of the conveyor belt can be achieved to ensure the accuracy of the conveyor path.
The automatic deviation correction function of the conveyor belt is realized, the work efficiency of the production line is improved, the demand for manual adjustment is reduced, and the downtime and resource waste of the production line is reduced.
Smart Images

Figure CN222203885U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveyor belts, in particular to a full-automatic deviation-correcting device. Background Art
[0002] The traditional mass production line of PVC and PVG flame-retardant rubber conveyor belts for coal mines generally uses three plasticizing boxes for plasticizing. At present, conveyor belts are needed in many fields. Although conveyor belts have the advantages of automation and streamlining, they also have problems of belt tension and deviation.
[0003] Especially the adjustment problem after the belt deviates, it is necessary to stop the line for adjustment to adjust the belt back to the correct position, which is very cumbersome, and the line stop will also affect the operation of the entire production line, causing great waste. Therefore, how to invent a fully automatic deviation correction device to improve these problems has become a problem that technicians in this field need to solve urgently. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a fully automatic deviation correction device, aiming to improve the problems raised in the prior art.
[0005] The utility model is achieved in this way:
[0006] The utility model provides a fully automatic deviation correction device, comprising a toolbox and a support platform fixedly installed on the front side wall of the toolbox, the toolbox and the support platform are both provided with two groups, a conveying roller and an auxiliary roller are arranged between the support platforms on the left and right sides, an adjustment component for correcting the conveying roller is arranged on the side wall of the support platform, a guide component is arranged between the toolboxes on the left and right sides, a heating component is arranged on the rear side walls of the toolboxes on the left and right sides, a control panel is arranged on the front end surface of the toolbox on the left side, and supporting feet are fixedly installed on the lower end surfaces of the toolbox and the support platform.
[0007] Preferably, the adjustment component includes a guide rail fixedly mounted on the upper end surfaces of the left and right support platforms, and an adjustment motor fixedly mounted on the upper end surface of the left support platform, an adjustment rod fixedly mounted on the output shaft end of the adjustment motor, a base threadedly mounted on the side wall of the adjustment rod, a support seat fixedly mounted on the upper end surface of the base, and a limiter fixedly mounted between the support seats on the left and right sides.
[0008] By adopting the above technical solution, the function of automatically correcting the conveyor belt when the tube bundle is offset is achieved.
[0009] Preferably, the support seat slides on the side wall of the guide rail, and the conveying roller and the auxiliary roller are rotatably installed between the support seats on the left and right sides. A conveying motor is fixedly installed in the inner cavity of the support seat on the right side, and the output shaft end of the conveying motor is fixedly connected to the conveying roller. The adjusting motor and the conveying motor are electrically connected to the control panel.
[0010] By adopting the above technical solution, the function of conveying and producing the PVC tube bundle placed on the conveying roller is realized.
[0011] Preferably, the guide assembly includes a guide plate rotatably mounted on the inner wall of the tool box, and guide rollers rotatably mounted on both ends of the inner wall of the guide plate, a worm gear is fixedly mounted on the middle portion of the side wall of the guide plate via a rotating shaft, a worm is rotatably mounted in the inner cavity of the tool box, a handle is fixedly mounted on the upper end surface of the worm, and the worm is meshingly connected to the worm gear.
[0012] Preferably, the heating assembly includes a driving motor fixedly installed in the inner cavity of the right tool box, and a screw rotatably installed between the left and right tool boxes. A limit rod is also rotatably installed between the left and right tool boxes, and an electric heater is slidably installed on the side wall of the limit rod.
[0013] Preferably, the electric heater is threadedly connected to the lead screw, the lead screw is fixedly connected to the output shaft end of the drive motor, and the electric heater and the drive motor are both electrically connected to the control panel.
[0014] The beneficial effects of the utility model are:
[0015] The user starts the adjustment motor through the control panel to rotate the adjustment rod. Under the constraint of the guide rail, the support seat will drive the guide roller on the guide plate to move left or right. Under the cooperation of the limiter, the conveying path of the PVC pipe bundle of the entire conveying equipment will be offset, so that the entire equipment can realize the function of automatic deviation correction of the PVC pipe bundle. By starting the drive motor to rotate the lead screw, under the constraint of the limit rod, the electric heater can move left and right on the side wall of the limit rod, so as to heat the offset PVC pipe bundle synchronously, thereby ensuring the working efficiency of the entire conveyor belt production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1It is a schematic diagram of the overall structure of a fully automatic deviation correction device provided by the embodiment of the utility model;
[0018] Figure 2 It is a right-view overall structural schematic diagram of a fully automatic deviation-correcting device provided in an embodiment of the utility model;
[0019] Figure 3 It is a rear-view overall structural schematic diagram of a fully automatic deviation-correcting device provided in an embodiment of the utility model;
[0020] Figure 4 It is a left-side sectional structural schematic diagram of a fully automatic deviation-correcting device provided by an embodiment of the utility model;
[0021] Figure 5 It is a right side sectional structural schematic diagram of a fully automatic deviation correction device provided in an embodiment of the utility model.
[0022] In the figure: 1. tool box; 2. support table; 3. conveyor roller; 31. auxiliary roller; 4. adjustment assembly; 41. guide rail; 42. adjustment motor; 43. adjustment rod; 44. base; 45. support seat; 46. conveyor motor; 47. limiter; 5. guide assembly; 51. guide plate; 52. guide roller; 53. worm gear; 54. worm; 55. handle; 6. heating assembly; 61. drive motor; 62. lead screw; 63. limit rod; 64. electric heater; 7. control panel. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example
[0025] Reference Figure 1-5 A fully automatic deviation correction device comprises a toolbox 1 and a support platform 2 fixedly mounted on the front side wall of the toolbox 1. The toolbox 1 and the support platform 2 are both provided with two groups. A conveying roller 3 and an auxiliary roller 31 are arranged between the support platforms 2 on the left and right sides. An adjustment component 4 for correcting the conveying roller 3 is arranged on the side wall of the support platform 2. A guide component 5 is arranged between the toolboxes 1 on the left and right sides. A heating component 6 is arranged on the rear side walls of the toolboxes 1 on the left and right sides. A control panel 7 is arranged on the front end surface of the toolbox 1 on the left side. Support feet are fixedly mounted on the lower end surfaces of the toolbox 1 and the support platform 2.
[0026] Furthermore; the adjustment component 4 includes a guide rail 41 fixedly installed on the upper end surfaces of the left and right support platforms 2, and an adjustment motor 42 fixedly installed on the upper end surface of the left support platform 2, an adjusting rod 43 is fixedly installed on the output shaft end of the adjusting motor 42, a base 44 is threadedly installed on the side wall of the adjusting rod 43, a support seat 45 is fixedly installed on the upper end surface of the base 44, and a limiter 47 is fixedly installed between the support seats 45 on the left and right sides. The support seat 45 slides on the side wall of the guide rail 41, and the conveying roller 3 and the auxiliary roller 31 are both rotatably installed between the support seats 45 on the left and right sides. A conveying motor 46 is fixedly installed in the inner cavity of the support seat 45 on the right side, and the output shaft end of the conveying motor 46 is fixedly connected to the conveying roller 3, and the adjusting motor 42 and the conveying motor 46 are both electrically connected to the control panel 7.
[0027] It should be noted that: the adjusting motor 42 is started through the control panel 7 to rotate the adjusting rod 43. Since the base 44 is threadedly connected to the adjusting rod 43, under the constraint of the guide rail 41, the support seat 45 will drive the guide roller 52 on the guide plate 51 to move left or right. With the cooperation of the limiter 47, the conveying path of the PVC pipe bundle of the entire conveying equipment will be offset, and then the entire equipment can realize the function of automatically correcting the PVC pipe bundle.
[0028] Furthermore; the guide assembly 5 includes a guide plate 51 rotatably mounted on the inner wall of the toolbox 1, and guide rollers 52 rotated and mounted on both ends of the inner wall of the guide plate 51, a worm gear 53 is fixedly mounted on the middle part of the side wall of the guide plate 51 through a rotating shaft, a worm 54 is rotatably mounted in the inner cavity of the toolbox 1, a handle 55 is fixedly mounted on the upper end surface of the worm 54, and the worm 54 is meshingly connected with the worm gear 53, the heating assembly 6 includes a drive motor 61 fixedly mounted in the inner cavity of the right toolbox 1, and a lead screw 62 rotatably mounted between the left and right toolboxes 1, a limit rod 63 is also rotatably mounted between the left and right toolboxes 1, an electric heater 64 is slidably mounted on the side wall of the limit rod 63, the electric heater 64 is threadedly connected to the lead screw 62, the lead screw 62 is fixedly connected to the output shaft end of the drive motor 61, and the electric heater 64 and the drive motor 61 are both electrically connected to the control panel 7.
[0029] It should be noted that: by turning the handle 55 to make the worm 54 drive the worm wheel 53 to rotate, the guide plate 51 can be rotated. At this time, the positions of the two guide rollers 52 will change, so that the entire device can adjust the bending angle of the PVC tube bundle. By starting the drive motor 61 to rotate the lead screw 62, under the constraint of the limit rod 63, the electric heater 64 can move left and right on the side wall of the limit rod 63, so as to synchronize the offset of the PVC tube bundle for heating, thereby ensuring the working efficiency of the entire conveyor belt production line.
[0030] The working principle of this fully automatic deviation correction device:
[0031] After the user places the PVC tube bundle on the conveying roller 3 and the auxiliary roller 31, the conveying motor 46 is started to rotate the conveying roller 3, and the PVC tube bundle can be continuously pushed to the left. Under the restraint of the guide roller 52 on the guide plate 51 and the continuous heating of the PVC tube by the electric heater 64, the PVC tube can be bent at the guide roller 52, so that the entire device can realize the function of PVC conveying production;
[0032] The user starts the adjustment motor 42 through the control panel 7 to rotate the adjustment rod 43. Since the base 44 is threadedly connected to the adjustment rod 43, under the constraint of the guide rail 41, the support seat 45 will drive the guide roller 52 on the guide plate 51 to move left or right. Under the cooperation of the limiter 47, the conveying path of the PVC pipe bundle of the entire conveying equipment will be offset, and then the entire equipment can realize the function of automatically correcting the PVC pipe bundle.
[0033] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0034] It should be noted that the specific model and specifications of the motor need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0035] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A fully automatic deviation correction device, comprising a tool box (1), and a support platform (2) fixedly mounted on the front side wall of the tool box (1), It is characterized in that The toolbox (1) and the support platform (2) are each provided with two groups, a conveying roller (3) and an auxiliary roller (31) are provided between the left and right support platforms (2), an adjusting component (4) for correcting the deviation of the conveying roller (3) is provided on the side wall of the support platform (2), a guiding component (5) is provided between the left and right toolboxes (1), a heating component (6) is provided on the rear side walls of the left and right toolboxes (1), a control panel (7) is provided on the front end surface of the toolbox (1) on the left, and supporting feet are fixedly installed on the lower end surfaces of the toolbox (1) and the support platform (2).
2. A fully automatic deviation correction device according to claim 1, It is characterized in that The adjustment assembly (4) comprises a guide rail (41) fixedly mounted on the upper end surfaces of the left and right support platforms (2), and an adjustment motor (42) fixedly mounted on the upper end surface of the left support platform (2); an adjustment rod (43) is fixedly mounted on the output shaft end of the adjustment motor (42); a base (44) is threadedly mounted on the side wall of the adjustment rod (43); a support seat (45) is fixedly mounted on the upper end surface of the base (44); and a limiter (47) is also fixedly mounted between the support seats (45) on the left and right sides.
3. A fully automatic deviation correction device according to claim 2, It is characterized in that The support seat (45) slides on the side wall of the guide rail (41); the conveying roller (3) and the auxiliary roller (31) are rotatably mounted between the support seats (45) on the left and right sides; a conveying motor (46) is fixedly mounted in the inner cavity of the support seat (45) on the right side; the output shaft end of the conveying motor (46) is fixedly connected to the conveying roller (3); and the regulating motor (42) and the conveying motor (46) are electrically connected to the control panel (7).
4. A fully automatic deviation correction device according to claim 1, It is characterized in that The guide assembly (5) comprises a guide plate (51) rotatably mounted on the inner wall of the tool box (1), and guide rollers (52) rotatably mounted on both ends of the inner wall of the guide plate (51); a worm wheel (53) is fixedly mounted on the middle part of the side wall of the guide plate (51) via a rotating shaft; a worm (54) is rotatably mounted in the inner cavity of the tool box (1); a handle (55) is fixedly mounted on the upper end surface of the worm (54); and the worm (54) is meshingly connected with the worm wheel (53).
5. A fully automatic deviation correction device according to claim 1, It is characterized in that The heating assembly (6) comprises a driving motor (61) fixedly mounted in the inner cavity of the right tool box (1), and a lead screw (62) rotatably mounted between the left and right tool boxes (1); a limit rod (63) is also rotatably mounted between the left and right tool boxes (1), and an electric heater (64) is slidably mounted on the side wall of the limit rod (63).
6. A fully automatic deviation correction device according to claim 5, It is characterized in that The electric heater (64) is threadedly connected to the lead screw (62), the lead screw (62) is fixedly connected to the output shaft end of the drive motor (61), and the electric heater (64) and the drive motor (61) are both electrically connected to the control panel (7).
