Anti-abrasion feeding mechanism of film die-cutting machine

The anti-wear feeding mechanism addresses film wrinkling and wear issues in die-cutting machines by using a conveyor and rollers to smooth and flatten the film, enhancing production efficiency and reducing material loss.

CN222204242UActive Publication Date: 2024-12-20SHENZHEN FUQUN PRINTING CO LTD
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Patent Information

Application Number
CN202420796181.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-20
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

Film wrinkles during the conveying process in die-cutting machines cause wear and misalignment issues, leading to damage and production inefficiencies.

Method used

An anti-wear feeding mechanism with a conveyor, feed roller, upper and lower clamping rollers, smoothing frame, and leveling wheels to smooth and flatten the film surface, reducing wrinkles and wear.

Benefits of technology

The mechanism effectively reduces film damage by smoothing wrinkles, ensuring precise alignment and reducing material loss during the die-cutting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of die-cutting machines, and provides an anti-abrasion feeding mechanism of a film die-cutting machine, which comprises a conveyor and a feeding roller, the feeding roller is arranged at the right end of the conveyor, a conveying belt is arranged on the conveyor, and the conveying belt conducts conveying from right to left. The feeding roller comprises an upper clamping roller and a lower clamping roller, a feeding port is reserved between the upper clamping roller and the lower clamping roller, and the feeding port is parallel to the top face of the conveying belt; mounting frames are arranged at the front ends and the rear ends of the upper clamping roller and the lower clamping roller; according to the scheme, the feeding roller is provided with the smoothing device, the surface of a film can be tidied and smoothed during feeding, wrinkles are reduced, and therefore abrasion is reduced; the surface of the thin film is preliminarily leveled by synchronously rolling along with the conveying of the thin film; and then the smoothing roller scratches the surface of the film and scratches the protrusions and the warped edges of the film, the film is leveled as much as possible, the leveled film is more orderly, and loss of the wrinkled parts can be reduced easily.
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Description

Technical Field

[0001] The utility model relates to the technical field of die-cutting machines, in particular to an anti-wear feeding mechanism of a film die-cutting machine. Background Art

[0002] Die-cutting machine is also called die-cutting machine, cutting machine, CNC punching machine, mainly used for die-cutting of some corresponding non-metallic materials, self-adhesive, EVA, double-sided tape, electronics, mobile phone pads, etc. The working principle is to use die-cutting knife, steel knife, hardware mold, steel wire, and apply a certain pressure through the embossing plate to roll and cut the printed product or cardboard into a certain shape. It is often used in the production process of film;

[0003] When the film is conveyed forward with the feed roller, the film is prone to wrinkles during the release and conveying process from the film roll, resulting in the width being unable to correspond to the feed roller during the travel process, thereby tilting, causing the film in transit to tilt toward the bracket or frame, causing wear. It is for this reason that we have proposed an anti-wear feeding mechanism for the film die-cutting machine. Utility Model Content

[0004] The utility model aims to provide a wear-resistant feeding mechanism for a film die-cutting machine to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-wear feeding mechanism of a film die-cutting machine, comprising a conveyor and a feeding roller;

[0006] The feed roller is arranged at the right end of the conveyor, a conveyor belt is arranged on the conveyor, and the conveyor belt transmits from right to left;

[0007] The feed roller comprises an upper clamping roller and a lower clamping roller, a feed opening is reserved between the upper clamping roller and the lower clamping roller, and the feed opening is parallel to the top surface of the conveyor belt;

[0008] The front and rear ends of the upper clamping roller and the lower clamping roller are both provided with mounting frames, the left side of the upper clamping roller is provided with a smoothing frame, and the bottom of the smoothing frame is laterally provided with a smoothing roller;

[0009] The smoothing roller is a solid cylinder, and the edges of the cylinder are all passivated; the smoothing frame extends downward to the top of the feed inlet;

[0010] A leveling frame is arranged on the right side of the upper clamping roller, and leveling wheels are arranged equidistantly at the bottom of the leveling frame. The leveling wheels extend downwardly at an angle and extend to the top of the feed port.

[0011] Preferably, the mounting frame is rotatably connected to the lower clamping roller and fixedly connected to the upper clamping roller, and a positioning ring is provided at the connection between the mounting frame and the upper clamping roller and the lower clamping roller.

[0012] Preferably, the mounting frame is fixed to the conveyor at one end close to the conveyor, and the upper mounting frame extends obliquely downward and is fixed with bolts; the lower mounting frame extends obliquely upward, and a mounting panel is provided at one end close to the conveyor, and the mounting panel is fixed to the conveyor by bolts.

[0013] Preferably, the smoothing frame is a rectangular frame welded together, and installation shafts are provided at both left and right ends of the smoothing frame, and the installation shafts are rotatably installed on the inner side of the upper clamping roller.

[0014] Preferably, the upper clamping roller is fixedly installed, and reinforcement rods are provided at both ends of the upper clamping roller near the mounting frame, and both ends of the reinforcement rods are respectively welded to the mounting frame and the upper clamping roller.

[0015] Preferably, installation shafts are also provided at the left and right ends of the leveling frame, and the installation shafts there are also rotatably connected to the inner side of the upper clamping roller; reinforcing rods are connected between the leveling frames, and the reinforcing rods are hollow metal rod bodies.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] The feed roller in this scheme is equipped with a smoothing device, which can smooth the surface of the film during feeding, reduce wrinkles, and thus reduce wear; the wheel surface of the leveling wheel is downward in contact with the top surface of the film, and rolls synchronously with the transmission of the film to preliminarily level the surface of the film; a smoothing roller is arranged at the bottom of the smoothing rod, and then the smoothing roller passes over the surface of the film and scratches the protrusions and warped edges of the film to flatten the film as much as possible. The flattened film is more tidy, which is conducive to reducing the loss of wrinkled parts; at the same time, the smoothing rod is rotatably installed. When the force applied to the film is too large, the smoothing rod is driven by the installation shaft to swing along the forward direction of the film to prevent the surface of the film from being scratched and affecting subsequent production. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is the front view of the utility model;

[0019] Figure 2 This is a schematic diagram of the feed roller of the utility model;

[0020] Figure 3 This is a schematic diagram of the leveling frame of the utility model;

[0021] Figure 4 This is a schematic diagram of the smoothing frame of the utility model;

[0022] Figure 5 It is a partial enlarged view of the smoothing frame of the utility model.

[0023] In the figure: 1 conveyor, 2 feed roller, 3 mounting frame, 4 feed port, 5 upper clamping roller, 6 lower clamping roller, 7 leveling frame, 8 smoothing frame, 9 leveling wheel, 10 smoothing roller, 11 mounting shaft, 12 reinforcement rod. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0026] Example:

[0027] See also Figure 1-5 , the utility model provides a technical solution of a wear-resistant feeding mechanism of a film die-cutting machine: comprising a conveyor 1 and a feeding roller 2;

[0028] The feed roller 2 is arranged at the right end of the conveyor 1, and a conveyor belt is arranged on the conveyor 1, and the conveyor belt transmits from right to left;

[0029] The feed roller 2 includes an upper clamping roller 5 and a lower clamping roller 6, a feed port 4 is reserved between the upper clamping roller 5 and the lower clamping roller 6, and the feed port 4 is parallel to the top surface of the conveyor belt;

[0030] The front and rear ends of the upper clamping roller 5 and the lower clamping roller 6 are both provided with mounting frames 3, the mounting frames 3 are rotatably connected with the upper clamping roller 5 and the lower clamping roller 6, and the connection between the mounting frames 3 and the upper clamping roller 5 and the lower clamping roller 6 is provided with a positioning ring;

[0031] One end of the mounting frame 3 close to the conveyor 1 is fixed to the conveyor 1, and the upper mounting frame 3 extends obliquely downward and is fixed with bolts;

[0032] The lower mounting frame 3 extends obliquely upward, and a mounting panel is provided at one end close to the conveyor 1, and the mounting panel is fixed to the conveyor 1 by bolts;

[0033] A smoothing frame 8 is provided on the left side of the upper clamping roller 5. The smoothing frame 8 is a rectangular frame welded together. Both left and right ends of the smoothing frame 8 are provided with mounting shafts 11. The mounting shafts 11 are rotatably mounted on the inner side of the upper clamping roller 5.

[0034] A smoothing roller 10 is disposed transversely at the bottom of the smoothing frame 8. The smoothing roller 10 is a solid cylinder, and the edges of the cylinder are all passivated. The smoothing frame 8 extends downward to the top of the feed port 4.

[0035] The upper clamping roller 5 is fixedly installed, and reinforcement rods 12 are arranged at both ends of the upper clamping roller 5 near the mounting frame 3, and both ends of the reinforcement rod 12 are welded to the mounting frame 3 and the upper clamping roller 5 respectively;

[0036] A leveling frame 7 is arranged on the right side of the upper clamping roller 5, and leveling wheels 9 are arranged equidistantly at the bottom of the leveling frame 7. The leveling wheels 9 extend obliquely downward and extend to the top of the feed port 4.

[0037] The left and right ends of the leveling frame 7 are also provided with mounting shafts 11, and the mounting shafts 11 there are also rotatably connected to the inner side of the upper clamping roller 5;

[0038] A reinforcing rod is connected between the leveling frames 7, and the reinforcing rod is a hollow metal rod body;

[0039] The feeding mechanism in this scheme can smooth the surface of the film and reduce wrinkles during use, thereby reducing the damage of the film caused by wrinkles. Specifically, a feeding roller 2 is arranged on the right side of the conveyor 1. The feeding roller 2 is an upper clamping roller 5 and a lower clamping roller 6 that are symmetrical to each other. The lower clamping roller 6 is rotatably installed and rotates with the friction when the film is fed; the upper clamping roller 5 is fixedly installed, and reinforcement rods 12 are welded at both ends so that the upper clamping roller 5 does not rotate with the advancement of the film;

[0040] During operation, the film is conveyed to the conveyor belt through the feed port 4, and is conveyed to the left as the conveyor belt rotates. The film passing through is first squeezed and flattened by the flattening wheel 9. The wheel surface of the flattening wheel 9 contacts the top surface of the film downward, and rolls synchronously with the conveyance of the film to perform preliminary flattening on the surface of the film.

[0041] Then, the film passes through the upper clamping roller 5 and the lower clamping roller 6 and is flattened again by the smoothing rod 8 on the upper left side. A smoothing roller 10 is arranged at the bottom of the smoothing rod 8. The smoothing roller 10 passes over the surface of the film and scrapes the bulges and warped edges of the film to flatten the film as much as possible. The flattened film is more neat, which is conducive to reducing the loss of the wrinkled parts.

[0042] At the same time, the smoothing rod 8 is rotatably installed. When the force applied by the film is too large, the smoothing rod 8 swings along the forward direction of the film driven by the installation shaft 11 to prevent the surface of the film from being scratched and affecting subsequent production.

[0043] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model, and any figure marks in the claims should not be regarded as limiting the claims involved.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wear-resistant feeding mechanism for a film die-cutting machine, comprising a conveyor (1) and a feeding roller (2), characterized in that: The feed roller (2) is arranged at the right end of the conveyor (1), and a conveyor belt is arranged on the conveyor (1), and the conveyor belt is transmitted from right to left; The feed roller (2) comprises an upper clamping roller (5) and a lower clamping roller (6), a feed port (4) is reserved between the upper clamping roller (5) and the lower clamping roller (6), and the feed port (4) is parallel to the top surface of the conveyor belt; The front and rear ends of the upper clamping roller (5) and the lower clamping roller (6) are both provided with mounting frames (3), the left side of the upper clamping roller (5) is provided with a smoothing frame (8), and the bottom of the smoothing frame (8) is laterally provided with a smoothing roller (10); The smoothing roller (10) is a solid cylinder, and the edges of the cylinder are all passivated; the smoothing frame (8) extends downward to the top of the feed inlet (4); A leveling frame (7) is arranged on the right side of the upper clamping roller (5), and leveling wheels (9) are arranged equidistantly at the bottom of the leveling frame (7). The leveling wheels (9) extend obliquely downward and extend to the top of the feed port (4).

2. The wear-resistant feeding mechanism of a film die-cutting machine according to claim 1, characterized in that: The mounting frame (3) is rotatably connected to the lower clamping roller (6) and fixedly connected to the upper clamping roller (5), and a positioning ring is provided at the connection between the mounting frame (3) and the upper clamping roller (5) and the lower clamping roller (6).

3. The wear-resistant feeding mechanism of a film die-cutting machine according to claim 1, characterized in that: The end of the mounting frame (3) close to the conveyor (1) is fixed to the conveyor (1); the upper mounting frame (3) extends obliquely downward and is fixed by bolts; the lower mounting frame (3) extends obliquely upward and is provided with a mounting panel at the end close to the conveyor (1); the mounting panel is fixed to the conveyor (1) by bolts.

4. The wear-resistant feeding mechanism of a film die-cutting machine according to claim 1, characterized in that: The smoothing frame (8) is a rectangular frame body welded together. Both left and right ends of the smoothing frame (8) are provided with mounting shafts (11), and the mounting shafts (11) are rotatably mounted on the inner side of the upper clamping roller (5).

5. The wear-resistant feeding mechanism of a film die-cutting machine according to claim 3, characterized in that: The upper clamping roller (5) is fixedly installed, and reinforcement rods (12) are arranged at both ends of the upper clamping roller (5) near the mounting frame (3), and the two ends of the reinforcement rod (12) are respectively welded to the mounting frame (3) and the upper clamping roller (5).

6. The wear-resistant feeding mechanism of a film die-cutting machine according to claim 1, characterized in that: The left and right ends of the leveling frame (7) are also provided with mounting shafts (11), and the mounting shafts (11) there are also rotatably connected to the inner side of the upper clamping roller (5); a reinforcing rod is connected between the leveling frames (7), and the reinforcing rod is a hollow metal rod body.