Single-head automatic wire arranging and take-up device
By designing a single-head automatic wire retracting device for wire wheels and sensor sets in the wire retractor, the problem of inaccurate wires in the existing technology is solved, and the uniform arrangement and precise control of wires are achieved, which reduces the operator's Workload, suitable for the production of wire and cables of various specifications.
Patent Information
- Application Number
- CN202420754115.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing wire collector wiring mechanism has shortcomings in automatic detection and precise control, and cannot effectively avoid overlap or crossing of wires, and is complex in operation, which cannot meet the needs of wire and cable production.
A single-head automatic wire-receiving device is designed, including a wire-receiving mechanism and a wire-receiving mechanism. The latter consists of a wire wheel and a sensor. The sensor senses the position of the wire-receiving motor in real time, and adjusts the position of the material tray to ensure uniform arrangement of the wires. , equipped with a control panel to set cable parameters to achieve precise control.
The uniform arrangement of wires on the wire collecting material tray is achieved, avoiding overlap or crossing, reducing the workload of operators, improving the degree of automation, and simple structure and small size, which is suitable for wire collecting material trays of various specifications.
Smart Images
Figure CN222204318U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire taking-up machines, in particular to a single-head automatic wire arrangement and taking-up device. Background Art
[0002] When manufacturing wires and cables, the produced wires and cables need to be wound on a reel. At present, in larger wire and cable factories, wire take-ups are generally used for wire take-ups. Wire take-ups are a type of winding equipment used for wires, cables, steel wires and other wire materials.
[0003] Most existing wire-laying machines are equipped with a wire-laying mechanism for assistance, which is used to guide the wires to be evenly arranged on the wire-laying shaft to avoid overlapping or crossing of the wires. However, most of the current wire-laying mechanisms are relatively simple, usually including guide wheels, slide rails, screw rods and other structures. When arranging the wires, it is impossible to ensure the accuracy of the wires in automatic detection and precise control, and cannot meet the usage requirements. Utility Model Content
[0004] In view of the defects of the above-mentioned prior art, the utility model provides a single-head automatic wire arrangement and take-up device, which has a high degree of automation, is easy to operate, has a small size, and low noise. It can be adapted to wire take-up trays of various specifications, and the wire arrangement spacing, number of layers, number of meters, and speed can be set. The wires are arranged tightly and smoothly, which effectively reduces the workload of operators and can meet usage requirements.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A single-head automatic wire arranging and winding device comprises a machine base of a wire taking-up machine, on which a wire taking-up mechanism and a wire arranging mechanism are arranged, both of which are connected to a control panel, and the wire arranging mechanism is arranged at one end of the wire taking-up mechanism, and the wire arranging mechanism comprises a wire guide wheel and a sensor group, and the sensor group comprises at least two sensors, and the two sensors are respectively mounted at the upper and lower ends of the wire guide wheel, and the wire taking-up mechanism comprises a wire taking-up material tray and a wire taking-up motor, and a movable shaft of the wire taking-up motor is connected to the wire taking-up material tray and can drive the wire taking-up material tray to rotate.
[0007] In the above description, as a preference, an I-shaped mounting plate is provided on the machine base, the I-shaped mounting plate comprises a vertical plate and an upper horizontal plate and a lower horizontal plate respectively mounted on the upper and lower ends of the vertical plate, and the guide wheel is mounted in the middle of the vertical plate.
[0008] In the above description, as a preference, both the upper horizontal plate and the lower horizontal plate are provided with mounting arms extending outward, and the sensor is mounted on the mounting arms.
[0009] In the above description, as a preference, the sensor is arranged toward the wire take-up reel.
[0010] In the above description, preferably, the sensor is a photoelectric sensor.
[0011] The beneficial effects of the utility model are as follows: a wire taking-up mechanism and a wire arranging mechanism are provided on the machine base, and the wire taking-up mechanism and the wire arranging mechanism are both connected to the control panel. The wire arranging mechanism comprises a wire wheel and a sensor group, and the sensor group comprises at least two sensors, and the two sensors are respectively installed at the upper and lower ends of the wire wheel. The wire taking-up mechanism comprises a wire taking-up material tray and a wire taking-up motor, and the movable shaft of the wire taking-up motor is connected to the wire taking-up material tray and can drive the wire taking-up material tray to rotate. When taking up the wire, the wire reaches the wire wheel along the guidance of the horizontal guide wheel and the vertical guide wheel, and is then wound onto the wire taking-up material tray through the wire wheel. The sensor senses the wire position on the wire taking-up material tray in real time, and drives the wire taking-up material tray to adjust its position through the wire taking-up motor driving shaft, so that the wire is evenly arranged on the wire taking-up material tray to avoid overlapping or crossing of the wires. The utility model has the advantages of simple structure, convenient operation, small size, high degree of automation, and can set the wire arranging spacing, number of layers, number of meters and speed through the control panel, so as to realize accurate control of wire arranging, and arrange the wires tightly and smoothly, effectively reduce the workload of operators, and meet the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 : is a structural schematic diagram of an embodiment of the present invention;
[0013] Figure 2 : It is a schematic diagram of the structure of the wire take-up mechanism in a side view according to an embodiment of the present invention;
[0014] Figure 3 : is a schematic diagram of the wiring arrangement structure of an embodiment of the present invention;
[0015] Description of the accompanying drawings: 10-machine base, 11-I-shaped mounting plate, 12-vertical plate, 13-upper horizontal plate, 14-lower horizontal plate, 15-mounting arm, 20-wire taking-up mechanism, 21-mounting frame, 22-rotating shaft, 23-wire taking-up tray, 24-wire taking-up motor, 25-ball screw coupling, 30-wire arrangement mechanism, 31-sensor, 32-wire pulley. DETAILED DESCRIPTION
[0016] In order to more clearly explain the structural features, technical means and specific purposes and functions achieved by the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments:
[0017] This embodiment: Figure 1-3 As shown, a single-head automatic wire arrangement and take-up device comprises a base 10 of a wire take-up machine, on which a wire take-up mechanism and a wire arrangement mechanism are arranged, both of which are connected to a control panel, and the wire arrangement mechanism is arranged at one end of the wire take-up mechanism;
[0018] The wire-taking mechanism includes a mounting frame 21, a wire-taking material tray 23 and a wire-taking motor 24. The movable shaft of the wire-taking motor 24 is connected to the wire-taking material tray 23 and can drive the wire-taking material tray 23 to rotate. The mounting frame 21 is provided with a laterally extending rotating shaft 22. The wire-taking material tray 23 is arranged on the rotating shaft 22. The wire-taking motor 24 is arranged on one side of the machine base 10. The movable shaft of the wire-taking motor 24 is connected to the rotating shaft 22 through a ball screw coupling 25, and can drive the wire-taking material tray 23 to rotate and move forward and backward at the same time.
[0019] The wire arrangement mechanism includes a wire wheel 32 and a sensor group. An I-shaped mounting plate 11 is provided on the machine base 10. The I-shaped mounting plate 11 includes a vertical plate 12 and an upper horizontal plate 13 and a lower horizontal plate 14 respectively installed at the upper and lower ends of the vertical plate 12. The wire wheel 32 is installed in the middle of the vertical plate 12. The sensor group includes two sensors 31, which are photoelectric sensors 31. The upper horizontal plate 13 and the lower horizontal plate 14 are both provided with mounting arms 15 extending outward. The two sensors 31 are respectively installed on the two mounting arms 15, and the sensors 31 are arranged toward the direction of the wire take-up tray 23.
[0020] When winding the wire, the wire first passes around the wire wheel 32, and then is wound onto the wire winding material tray 23 after passing through the wire wheel 32. The sensor 31 senses the position of the wire on the wire winding material tray 23 in real time, and drives the rotating shaft 22 through the wire winding motor 24 to drive the wire winding material tray 23 to adjust its position, so that the wire is evenly arranged on the wire winding material tray 23 to avoid overlapping or crossing of the wires. The structure is simple, the operation is convenient, the volume is small, the degree of automation is high, and the wire arrangement spacing, number of layers, number of meters and speed can be set through the control panel, so that precise control of the wire arrangement can be achieved, the wire arrangement is tight and smooth, and the workload of the operator is effectively reduced, which can meet the use requirements.
[0021] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made to the above embodiment based on the technical solution of the present invention still falls within the scope of the technical solution of the present invention.
Claims
1. Single-head automatic cable arrangement and take-up device, including the base of the take-up machine, Features: A wire taking-up mechanism and a wire arranging mechanism are provided on the machine base, and both the wire taking-up mechanism and the wire arranging mechanism are connected to the control panel. The wire arranging mechanism is arranged at one end of the wire taking-up mechanism. The wire arranging mechanism includes a wire wheel and a sensor group. The sensor group includes at least two sensors, and the two sensors are respectively installed at the upper and lower ends of the wire wheel. The wire taking-up mechanism includes a wire taking-up material tray and a wire taking-up motor. The movable shaft of the wire taking-up motor is connected to the wire taking-up material tray and can drive the wire taking-up material tray to rotate.
2. The single-head automatic cable arrangement and take-up device according to claim 1, Features: An I-shaped mounting plate is arranged on the machine base. The I-shaped mounting plate comprises a vertical plate and an upper horizontal plate and a lower horizontal plate respectively mounted on the upper and lower ends of the vertical plate. The guide wheel is mounted on the middle of the vertical plate.
3. The single-head automatic cable arrangement and take-up device according to claim 2, Features: The upper horizontal plate and the lower horizontal plate are both provided with mounting arms extending outwards, and the sensors are mounted on the mounting arms.
4. The single-head automatic cable arrangement and take-up device according to claim 1, Features: The sensor is arranged toward the wire take-up reel.
5. The single-head automatic cable arrangement and take-up device according to claim 1, Features: The sensor is a photoelectric sensor.