Star disc protection device on filling machine

By designing astro disk protection device in the filling and capping machine, using the transmission assembly and micro switch to detect collisions, the automatic return and restart of the astro disk is achieved, and the filling efficiency problem caused by the astro disk collision offset is solved. Ensures the continuity and accuracy of the filling process.

CN222204781UActive Publication Date: 2024-12-20WENZHOU DINGCHI AUTOMATIC PACKAGING EQUIP CO LTD
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Patent Information

Application Number
CN202421070280.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-20
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The astrolabs of existing filling and capping machines are prone to collision and offset during rotation, resulting in inaccurate position of the notch and affecting filling efficiency.

Method used

A kind of astro disk protection device is designed, including a transmission assembly, a micro switch and an overload upper disk. It is arranged between the astro disk and the drive assembly through a synchronous rotation rotating seat and an overloader. The alarm is triggered and the operation is stopped when the collision is detected. After the disk returns to the position, start working again.

Benefits of technology

It effectively avoids the collision and deviation of the astronomy disk, ensures the continuity and accuracy of the filling process, and improves the filling efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222204781U_ABST
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Abstract

The utility model relates to an astrolabe protection device on a filling machine, which comprises an astrolabe, a driving component for driving the astrolabe to rotate and a transmission component for connecting the astrolabe and the driving component, and further comprises a microswitch, the overload device is arranged between the rotating seat and the overload upper disc, the upper end of the overload device penetrates through the overload upper disc to be connected with the star disc, the rotating seat is connected with the driving assembly, the microswitch is located above the overload upper disc, the overload upper disc is matched with the rotating seat in a limiting mode, and when the star disc collides, the overload upper disc and the rotating seat are staggered, the microswitch is connected with the overload upper disc. By the adoption of the technical scheme, the astrolabe protection device on the filling machine gives an alarm when the astrolabe collides and deviates, meanwhile, the motor stops working, and after the astrolabe returns, the motor continues to work to drive the astrolabe to rotate.
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Description

Technical Field

[0001] The utility model relates to the technical field of filling machines, in particular to a star disk protection device on a filling machine. Background Art

[0002] At present, filling and capping machines are mainly used for filling liquids or pastes in the fields of daily chemical products, food, and medicine. Most of the existing filling equipment has realized an integrated design, which can perform a series of processes such as filling, installing inner plugs, and capping, and has high work efficiency. The existing filling and capping devices generally include a conveying mechanism, a filling mechanism, a film-taking mechanism, and a capping mechanism. The conveying mechanism is used to convey the packaging container to each processing station, the filling mechanism is used to fill the liquid or paste into the packaging container, the film-taking mechanism is generally used to set the inner pad cover on the packaging container, and the capping mechanism is to tighten the bottle cap. A controller is also provided, and the working speed and duration of each component are set on the controller.

[0003] The conveying mechanism includes a motor and a star disk. A number of slots are evenly arranged along the circumference of the star disk. The packaging containers are clamped into the slots in turn by clamps or transmitted by a transmission belt. The motor drives the star disk to rotate, thereby driving the packaging containers to pass through each workstation in turn. However, during the rotation of the star disk, there may be a collision with the clamps or other components on the workstation. After the collision, the star disk will shift, resulting in inaccurate slot position, affecting the subsequent loading and unloading of packaging containers and affecting the operation of the entire filling and capping machine. Summary of the invention

[0004] Purpose of the utility model: In order to overcome the defects of the prior art, the utility model provides a star disk protection device on a filling machine. After the star disk collides and deviates, an alarm is issued and the motor stops working. After the star disk returns to its original position, the motor continues to work and drives the star disk to rotate.

[0005] The technical solution of the utility model: a star disk protection device on a filling machine, comprising a star disk, a driving assembly for driving the star disk to rotate, and a transmission assembly connecting the star disk and the driving assembly, and also comprising a micro switch, the transmission assembly comprising a synchronously rotating rotating seat, an overloader and an overload upper disk, the overloader is arranged between the rotating seat and the overload upper disk, and the upper end of the overloader passes through the overload upper disk and is connected to the star disk, the rotating seat is connected to the driving assembly, the micro switch is located above the overload upper disk, the overload upper disk and the rotating seat are limitedly matched, when the star disk collides, the overload upper disk and the rotating seat are misaligned, and the overload upper disk moves up relative to the rotating seat to contact the micro switch, and a spring is provided on the overload upper disk.

[0006] By adopting the above technical solution, a protective device is set to prevent the star disk from continuing to work and affecting the filling and capping of the product after it collides and deviates. After the star disk collides, the overload upper disk will deviate synchronously with the star disk and will be misaligned relative to the rotating seat, and will move upward to overcome the resistance pressure of the spring, so that the overload upper disk will contact the micro switch. At this time, the alarm function is triggered and the drive assembly stops working. When the star disk is returned, it only needs to be moved lightly to drive the overload upper disk to move down back to the initial position and correspond to the rotating seat, and the drive assembly starts working again.

[0007] The utility model is further configured as follows: a plurality of pressure rods are provided on the lower end surface of the overload upper plate along its circumference, a plurality of through grooves are correspondingly provided on the overloader, the pressure rods extend into the through grooves, each through groove is provided with a marble in contact with the pressure rod, the marble part is exposed outside the through groove, a groove for the marble to be inserted into is provided on the rotating seat, and when the marble is located in the corresponding groove, the overload upper plate is separated from the micro switch.

[0008] The above further arrangement has a simple structure and is easy to operate. When the overload upper plate is misaligned with the rotating seat, the marble breaks away from the groove and contacts the portion of the rotating seat where no groove is set. Since the portion without a groove is higher than the groove, the marble drives the pressure rod, and the overload upper plate moves upward relative to the rotating seat. When the star plate returns to its position, the marble re-enters the groove, the overload upper plate moves downward, separates from the micro switch, and the alarm is released.

[0009] The utility model is further configured as follows: the overloader is provided with a first connecting column, the first connecting column passes through the overload upper disk and is connected to the star disk, and the spring sleeve is arranged outside the first connecting column and contacts with the overload upper disk.

[0010] By adopting the above further arrangement, the structure is firm and the installation of the spring is convenient.

[0011] The present invention is further configured as follows: a second connecting column is provided at the lower end of the overloader, and the second connecting column extends into the rotating seat and is connected to the rotating seat through a bearing.

[0012] By adopting the above further arrangement, the components of the transmission assembly are structurally stable, and they rotate synchronously under the action of the driving assembly to drive the star plate to rotate.

[0013] The utility model is further configured as follows: a connecting seat is provided at the lower end of the star plate, and the upper end of the first connecting column is inserted into the connecting seat and connected by a fastener.

[0014] By adopting the above further arrangement, the structure between the overloader and the star plate is firm, and the star plate is driven to rotate better. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1It is a structural schematic diagram of a specific embodiment of the utility model;

[0016] Figure 2 It is a cross-sectional view of a transmission assembly and a star plate of a specific embodiment of the utility model;

[0017] Figure 3 It is a schematic diagram of an overload upper plate and a rotating seat in a specific embodiment of the utility model;

[0018] Figure 4 It is a schematic diagram of an overload upper plate of a specific embodiment of the utility model;

[0019] Figure 5 It is a schematic diagram of an overloader according to a specific embodiment of the utility model;

[0020] Figure 6 It is a schematic diagram of a rotating seat according to a specific embodiment of the utility model.

[0021] In the figure: 1. star plate; 11. connecting seat; 2. driving assembly; 3. transmission assembly; 31. rotating seat; 311. groove; 32. overloader; 321. through slot; 322. first connecting column; 323. second connecting column; 33. overload upper plate; 331. pressure rod; 4. micro switch; 5. spring; 6. marble; 7. bearing. DETAILED DESCRIPTION

[0022] The technical scheme in this embodiment will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] It should be noted that in the description of the present utility model, all directional indications (such as up, down, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0024] In addition, the descriptions of "first", "second", etc. in the present invention are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. In the description of the present invention, the meaning of "several" is at least two, such as two, three, etc., unless otherwise clearly and specifically limited.

[0025] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that technical personnel in this field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0026] like Figure 1-6 As shown, a star disk protection device on a filling machine includes a star disk 1, a driving assembly 2 for driving the star disk 1 to rotate, and a transmission assembly 3 connecting the star disk 1 and the driving assembly 2. The driving assembly 2 includes a divider and a motor. The motor is connected to the divider through a chain and a sprocket. The motor and the divider are both prior art. The motor and the sprocket are not shown in the figure and also include a micro switch 4. The micro switch 4 is fixed to the frame of the filling machine through a mounting seat. The transmission assembly 3 includes a synchronously rotating rotating seat 31, an overloader 32 and an overload upper disk 33. The rotating seat 31 is arranged on the divider and rotates under the action of the divider. The overloader 32 is arranged between the rotating seat 31 and the overload upper disk 33, and the upper end of the overloader 32 passes through the overload upper disk 33 to be connected to the star disk 1. The rotating seat 31 is connected to the driving assembly 2. The micro switch 4 The overload upper plate 33 is located above the overload upper plate 33, and the overload upper plate 33 is limitedly matched with the rotating seat 31. When the star plate 1 collides, the overload upper plate 33 is misaligned with the rotating seat 31, and the overload upper plate 33 moves up relative to the rotating seat 31 and contacts the micro switch 4. A spring 5 is provided on the overload upper plate 33, and a protective device is provided to prevent the star plate 1 from continuing to work after the collision and deviation, affecting the filling and capping of the product. After the star plate 1 collides, the overload upper plate 33 is synchronously offset with the star plate 1, and will be misaligned relative to the rotating seat 31, and move upward to overcome the resistance pressure of the spring 5, so that the overload upper plate 33 contacts the micro switch 4. At this time, the alarm function is triggered, and the drive assembly 2 stops working. When the star plate 1 performs the return operation, it only needs to move the star plate 1 slightly to drive the overload upper plate 33 to move down to the initial position, and correspond to the rotating seat 31, and the drive assembly 2 starts working again.

[0027] The lower end surface of the overload upper plate 33 is provided with a plurality of pressure rods 331 along its circumference, and the pressure rods 331 are fixedly connected or integrally arranged on the overload upper plate 33. The overloader 32 is correspondingly provided with a plurality of through grooves 321, and the pressure rods 331 extend into the through grooves 321. Each through groove 321 is provided with a marble 6 in contact with the pressure rod 331, and the marble 6 is partially exposed outside the through groove 321. The rotating seat 31 is provided with a groove 311 for the marble 6 to be inserted. When the marble 6 is located in the corresponding groove 311, the overload upper plate 33 and the micro-motion The switch 4 is separated, the structure is simple, and the operation is convenient. When the overload upper plate 33 is misaligned with the rotating seat 31, the marble 6 disengages from the groove 311, and the marble 6 contacts the part of the rotating seat 31 where the groove 311 is not set. Because the part where the groove 311 is not set is higher than the groove 311, the marble 6 drives the pressure rod 331, and then the overload upper plate 33 will move up relative to the rotating seat 31. When the star plate 1 returns to its position, you only need to gently move the star plate 1 to re-enter the groove 311, and the overload upper plate 33 moves down and separates from the micro switch 4, the alarm is lifted, and the operation is convenient.

[0028] The overloader 32 is provided with a first connecting column 322, which passes through the overload upper plate 33 and is connected to the star disk 1. The spring 5 is sleeved outside the first connecting column 322 and contacts the overload upper plate 33, so the structure is firm and the installation of the spring 5 is convenient. The lower end of the overloader 32 is provided with a second connecting column 323, which extends into the rotating seat 31 and is connected to the rotating seat 31 through a bearing, so that the structure between the various components of the transmission assembly 3 is stable, and the star disk 1 is driven to rotate synchronously under the action of the driving assembly 2. The lower end of the star disk 1 is provided with a connecting seat 11, and the upper end of the first connecting column 322 is inserted into the connecting seat 11 and connected by a fastener, which is set by a screw and screwed in from the top of the star disk, so that the structure between the overloader 32 and the star disk 1 is firm and the star disk 1 is driven to rotate better.

Claims

1. A star disk protection device for a filling machine, comprising a star disk (1), a drive assembly (2) for driving the star disk (1) to rotate, and a transmission assembly (3) connecting the star disk (1) and the drive assembly (2), characterized in that: The invention also comprises a micro switch (4). The transmission assembly (3) comprises a synchronously rotating rotating seat (31), an overload device (32) and an overload upper disk (33). The overload device (32) is arranged between the rotating seat (31) and the overload upper disk (33). The upper end of the overload device (32) passes through the overload upper disk (33) and is connected to the star disk (1). The rotating seat (31) is connected to the driving assembly (2). The micro switch (4) is located above the overload upper disk (33). The overload upper disk (33) and the rotating seat (31) are limitedly matched. When the star disk (1) collides, the overload upper disk (33) and the rotating seat (31) are misaligned. The overload upper disk (33) moves upward relative to the rotating seat (31) and contacts the micro switch (4). A spring (5) is provided on the overload upper disk (33).

2. The star disk protection device on the filling machine according to claim 1 is characterized in that: The lower end surface of the overload upper plate (33) is provided with a plurality of pressure rods (331) along its circumference, and the overloader (32) is correspondingly provided with a plurality of through slots (321). The pressure rods (331) extend into the through slots (321), and each through slot (321) is provided with a marble (6) in contact with the pressure rod (331), and the marble (6) is partially exposed outside the through slot (321). The rotating seat (31) is provided with a groove (311) for the marble (6) to be inserted into, and when the marble (6) is located in the corresponding groove (311), the overload upper plate (33) is separated from the micro switch (4).

3. The star disk protection device on the filling machine according to claim 1 or 2, characterized in that: The overloader (32) is provided with a first connecting column (322), the first connecting column (322) passes through the overload upper disk (33) and is connected to the star disk (1), and the spring (5) is sleeved outside the first connecting column (322) and is in contact with the overload upper disk (33).

4. The star disk protection device on the filling machine according to claim 3 is characterized in that: A second connecting column (323) is provided at the lower end of the overloader (32), and the second connecting column (323) extends into the rotating seat (31) and is connected to the rotating seat (31) through a bearing.

5. The star disk protection device on the filling machine according to claim 3 is characterized in that: A connecting seat (11) is provided at the lower end of the star plate (1), and the upper end of the first connecting column (322) is inserted into the connecting seat (11) and connected via a fastener.