Electric control adjusting device for online replacement of calender

By replacing the electronic control adjustment device of the calender online, using steel frames, translation and lifting devices, the problems of glass liquid loss and safety hazards under traditional human replacement methods are solved, rapid and safe glass production is achieved, and glass production capacity is improved. Production safety.

CN222205035UActive Publication Date: 2024-12-20CHONGQING AUREAVIA HI TECH GLASS CO LTD
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Patent Information

Application Number
CN202323644970.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-20
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

In the glass calendering method, when the life of the calender assembly reaches the critical value, the traditional human replacement method is time-consuming and labor-intensive, resulting in glass liquid loss and safety hazards, and affecting the quality of the glass.

Method used

Design an electronic control adjustment device for online replacement of calenders, including steel frame, translation device and lifting device, using rollers, rollers and drive mechanisms to realize translation and lifting of steel frames, combined with rotating device and drive mechanisms, to achieve fast and safe Replace the calender.

Benefits of technology

It reduces liquid glass and energy investment, reduces safety risks, improves glass production capacity, simplifies operation and control processes, and ensures production safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an electric control adjusting device for online replacement of a calender. The electric control adjusting device comprises a steel frame, a translation device and a lifting device, the steel frame is I-shaped and comprises two transverse steel frames and a longitudinal steel frame connected with the two transverse steel frames; the top of the lifting device is fixed to the bottom of the longitudinal steel frame. The translation device comprises a roller, a rolling shaft and a driving mechanism; the at least two rolling shafts vertically penetrate through the two transverse steel frames and are fixed with the transverse steel frames through bearings; the two rollers are fixed on the rolling shaft; and the driving mechanism is arranged in the transverse steel frame, is matched with the rolling shaft and is used for providing power for the rolling shaft. According to the electric control adjusting device for online replacement of the calender, provided by the utility model, calendered glass can be adjusted in place more quickly, the influence of adverse factors on the glass in the forming process is reduced, the loss of molten glass and the investment of personnel energy can be reduced, and uncertain dangerous factors are reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of glass manufacturing equipment, and in particular relates to an electric control regulating device for online replacement of a calender. Background Art

[0002] In the process of manufacturing glass using the glass calendering method, a calender is needed. After the calender is used continuously to produce glass, the life of the calender components (calender rollers, bearing seats, auxiliary rollers, etc.) will reach a critical value (the normal service life of the components, for example: the average service life of conventional photovoltaic calender rollers in China is about 4 months), and the produced glass will also be adversely affected (thickness difference, cold cracks on the board surface, stripes, etc.). At this time, it is necessary to replace the calender and replace it with a new component. However, the traditional way to replace the calender is mostly manual pushing, which will be more time-consuming and labor-intensive, increase the loss of glass liquid (about 3%-5% of the total monthly production capacity), and there are other uncertain factors (such as personnel safety, calender derailment, etc.). At this time, an effective and convenient electric control adjustment device that can realize the online rapid replacement of the calender is needed. This can not only save time and effort (save 1-4 hours of machine replacement time), but also effectively reduce the loss of glass liquid and the probability of other dangerous uncertain factors, and indirectly increase the production capacity of glass. Utility Model Content

[0003] The utility model provides an electric control regulating device for online replacement of a calender, which can adjust the calendered glass to the correct position more quickly, and the glass thickness difference, cold cracking, plate width and other adverse factors are less affected, which can reduce the loss of glass liquid and the input of personnel energy, and reduce uncertain risk factors. At the same time, the device has a simple structure, and the operation and control process is safe and effective, which can effectively reduce the input cost of manpower, ensure production safety, and improve production capacity, thereby solving the above technical problems.

[0004] The technical solution of the utility model to solve the above technical problems is as follows:

[0005] The utility model provides an electric control regulating device for online replacement of a calender, comprising: a steel frame, a translation device, and a lifting device;

[0006] The steel frame includes a transverse steel frame and a longitudinal steel frame connecting the transverse steel frame;

[0007] The lifting device is connected to the longitudinal steel frame to drive the longitudinal steel frame to rise and fall;

[0008] The translation device includes a roller, a roller shaft and a driving mechanism; the roller shaft is arranged on a transverse steel frame, the roller is fixed on the roller shaft, and the driving mechanism is arranged in the transverse steel frame and cooperates with the roller shaft to drive the roller to move along the length direction of the transverse steel frame.

[0009] In some embodiments, the steel frame is I-shaped, including two transverse steel frames and a longitudinal steel frame connecting the two transverse steel frames.

[0010] In some embodiments, at least two of the rollers vertically pass through the two transverse steel frames and are fixed to the transverse steel frames through bearings; and two of the rollers are fixed on the rollers.

[0011] In some embodiments, a rotating device connected to the longitudinal steel frame is also included, which is used to rotate the steel frame.

[0012] In some embodiments, the rotating device includes: a gear, a worm and a load-bearing bearing; the gear is fixed to the top of the lifting device, and the top of the gear is fixed to the bottom of the longitudinal steel frame;

[0013] The worm screw vertically passes through the two transverse steel frames, and the worm screw is meshed with the gear;

[0014] The load-bearing bearing is arranged on the base of the lifting device, and the inner ring of the load-bearing bearing is fixed to the bottom of the lifting device, so that the lifting device can rotate along the axial direction of the load-bearing bearing.

[0015] In some embodiments, the transverse steel frame is provided with a flange, and the flange extends in a direction close to the longitudinal steel frame.

[0016] In some embodiments, the lifting device is a screw lifting device.

[0017] In some embodiments, the driving mechanism includes a driving shaft and a reversing mechanism; the driving shaft is perpendicular to the roller; and the reversing mechanism connects the driving shaft and the roller.

[0018] In some embodiments, the reversing mechanism is a gear reversing mechanism or a worm gear reversing mechanism.

[0019] In some embodiments, the worm and the drive shaft are both connected to a motor.

[0020] The beneficial effects of this application are:

[0021] The application provides an electric control regulating device for online replacement of a calender, which can adjust the calendered glass into place more quickly, and the thickness difference, cold cracking, plate width and other adverse factors of the glass are less affected, which can reduce the loss of glass liquid and the input of personnel energy, and reduce uncertain risk factors. At the same time, the device has a simple structure, and the operation and control process is safe and effective, which can effectively reduce the input cost of manpower, ensure production safety, and improve production capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the structure of this application;

[0023] Figure 2 It is a side view schematic diagram of this application;

[0024] Figure 3 This is the main schematic diagram of this application.

[0025] Description of reference numerals:

[0026] Steel frame-1; transverse steel frame-11; longitudinal steel frame-12; lifting device-2; roller-31; roller-32; driving shaft-33; gear-41; worm-42; load-bearing bearing-43. DETAILED DESCRIPTION

[0027] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0028] In order to more clearly understand the above-mentioned purpose, features and advantages of the present application, the present application is further described in detail below in conjunction with the accompanying drawings and examples. It is to be understood that the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. The specific embodiments described herein are merely used to explain the present application, rather than to limit the present application. Based on the described embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present application.

[0029] It should be noted that, in this document, relational terms such as “first” and “second” are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

[0030] Figure 1 This is a schematic diagram of the structure of this application. Figure 2 It is a side view schematic diagram of this application.

[0031] Combination Figure 1 as well as Figure 2 , an electric control regulating device for online replacement of a calender, comprising: a steel frame 1, a translation device, and a lifting device 2;

[0032] The steel frame 1 includes a transverse steel frame 11 and a longitudinal steel frame 12 connected to the transverse steel frame 11;

[0033] The lifting device 2 is connected to the longitudinal steel frame 12 to drive the longitudinal steel frame 12 to rise and fall;

[0034] The translation device includes a roller 31, a roller shaft 32 and a driving mechanism; the roller shaft 31 is arranged on the transverse steel frame 11, and the roller 31 is fixed on the roller shaft 32. The driving mechanism is arranged in the transverse steel frame 11 and cooperates with the roller shaft 32 to drive the roller 31 to move along the length direction of the transverse steel frame 11.

[0035] In some embodiments, the steel frame 1 is I-shaped, including two transverse steel frames 11 and a longitudinal steel frame 12 connecting the two transverse steel frames 11 .

[0036] In some embodiments, at least two of the rollers 32 vertically pass through the two transverse steel frames 11 and are fixed to the transverse steel frames 11 through bearings; two of the rollers 31 are fixed on the rollers 32 .

[0037] The device uses a steel frame 1 as the main structure, combined with a translation device and a lifting device, so that the steel frame 1 can be translated and lifted, thereby facilitating the replacement of the calender. Specifically, the steel frame 1 is I-shaped, including two transverse steel frames 11 and a longitudinal steel frame 12 connecting the two transverse steel frames 11. The steel frame 1 is set to an I-shape, which can facilitate the installation of a translation device and a lifting device; further, the top of the lifting device 2 is fixed to the bottom of the longitudinal steel frame 12, so that the lifting device 2 can drive the steel frame 1 to rise and fall; the translation device includes rollers 31, rollers 32 and a driving mechanism; at least two of the rollers 32 vertically pass through the two transverse steel frames 11 and are fixed to the transverse steel frames 11 through bearings; two rollers 31 are fixed on the rollers 32, and the translation device of this scheme can be set to a structure similar to the transmission shaft to the wheel transmission. Since the steel frame 1 is only required to be able to make a linear motion along the guide rail in this scheme, there is no need for a differential between the rollers 31 located in the two transverse steel frames 11, and they can be directly connected through the rollers 32, so that under the action of the driving mechanism, the rollers 32 drive the rollers 31 to rotate, so that the steel frame 1 can make a linear motion along the guide rail.

[0038] Combination Figure 3 , i.e., the main schematic diagram of the present application, in some embodiments, further comprising a rotating device connected to the longitudinal steel frame 12 for rotating the steel frame 1;

[0039] In some embodiments, the rotating device includes: a gear 41, a worm 42 and a load-bearing bearing 43; the gear 41 is fixed to the top of the lifting device 2, and the top of the gear 41 is fixed to the bottom of the longitudinal steel frame 12;

[0040] The worm 42 vertically passes through the two transverse steel frames 11, and the worm 42 is meshed with the gear 41;

[0041] The load-bearing bearing 43 is disposed on the base of the lifting device 2 , and the inner ring of the load-bearing bearing 2 is fixed to the bottom of the lifting device 2 , so that the lifting device 2 can rotate along the axial direction of the load-bearing bearing 43 .

[0042] In addition to the lifting and translation movements, in order to further improve the replacement efficiency of the calender, a rotating device can be provided at the bottom of the steel frame 1. Specifically, the rotating device includes: a gear 41, a worm 42 and a bearing bearing 43; the gear 41 is fixed to the top of the lifting device 2, and the top of the gear 41 is fixed to the bottom of the longitudinal steel frame 12. The bearing bearing 43 is provided at the base of the lifting device 2, and the inner ring of the bearing bearing 2 is fixed to the bottom of the lifting device 2, so that the lifting device 2 can rotate along the axial direction of the bearing bearing 43. Since the worm 42 vertically passes through the two transverse steel frames 11, and the worm 42 is meshed with the gear 41, the worm 42 can rotate along the gear 41 under the action of the motor, thereby driving the transverse steel frame 11 to rotate along the axial direction of the bearing bearing 43, thereby achieving the purpose of rotating the steel frame 1.

[0043] In some embodiments, the transverse steel frame 11 is provided with a flange, and the flange extends toward a direction close to the longitudinal steel frame 12 .

[0044] Specifically, the transverse steel frame 11 is provided with a flange, and the flange extends toward the direction close to the longitudinal steel frame 12 , so as to facilitate the installation of the roller 31 and the roller shaft 32 .

[0045] In some embodiments, the lifting device 2 is a screw lifting device.

[0046] Specifically, the screw lifting device has the advantages of compact structure, small size, light weight, low noise, easy installation, flexible use, long service life, etc., and its load capacity can reach 2.5-120T. Therefore, the lifting device 2 in this solution is a screw lifting device.

[0047] In some embodiments, the driving mechanism includes a driving shaft 33 and a reversing mechanism; the driving shaft 33 is perpendicular to the roller 32 ; and the reversing mechanism connects the driving shaft 33 and the roller 32 .

[0048] The driving mechanism of this solution specifically includes a driving shaft 33 and a reversing mechanism; the driving shaft 33 is perpendicular to the roller 32; and the reversing mechanism connects the driving shaft 33 and the roller 32. Since the connection direction of the driving shaft 33 and the roller 32 is perpendicular, the rotation of the driving shaft 33 needs to be converted into the rotation of the roller 32 through the reversing mechanism.

[0049] In some embodiments, the reversing mechanism is a gear reversing mechanism or a worm gear reversing mechanism.

[0050] Specifically, the reversing mechanism of the present solution can be set as a commonly used gear reversing mechanism, such as a bevel gear reversing mechanism or a worm gear reversing mechanism.

[0051] In some embodiments, the worm 42 and the drive shaft 33 are both connected to a motor.

[0052] Specifically, the translation device and the rotation device of the present solution are both driven by a motor, and the worm 42 and the drive shaft 33 are both connected to the motor to transmit power.

[0053] Those skilled in the art will appreciate that although some embodiments described herein include certain features included in other embodiments but not other features, the combination of features from different embodiments is meant to be within the scope of the present application and to form different embodiments.

[0054] Those skilled in the art will appreciate that the description of each embodiment has its own emphasis, and for parts not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0055] Although the embodiments of the present application are described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present application, and such modifications and variations all fall within the scope defined by the attached claims. The above are only specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the present utility model, and these modifications or replacements should be included in the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be based on the protection scope of the claims.

[0056] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the utility model, and these modifications or replacements should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. An electric control regulating device for online replacement of a calender, characterized in that: include: Steel frames, translation devices, and lifting devices; The steel frame includes a transverse steel frame and a longitudinal steel frame connecting the transverse steel frame; The lifting device is connected to the longitudinal steel frame to drive the longitudinal steel frame to rise and fall; The translation device includes a roller, a roller shaft and a driving mechanism; the roller shaft is arranged on a transverse steel frame, the roller is fixed on the roller shaft, and the driving mechanism is arranged in the transverse steel frame and cooperates with the roller shaft to drive the roller to move along the length direction of the transverse steel frame.

2. The electric control regulating device for online replacement of a calender according to claim 1, characterized in that: The steel frame is in an I-shape and includes two transverse steel frames and a longitudinal steel frame connecting the two transverse steel frames.

3. The electric control regulating device for online replacement of a calender according to claim 2, characterized in that: At least two of the rollers vertically pass through the two transverse steel frames and are fixed to the transverse steel frames through bearings; and two rollers are fixed on the rollers.

4. The electric control regulating device for online replacement of a calender according to claim 2, characterized in that: It also includes a rotating device connected to the longitudinal steel frame and used for rotating the steel frame.

5. The electric control regulating device for online replacement of a calender according to claim 4, characterized in that: The rotating device includes: a gear, a worm and a load-bearing bearing; the gear is fixed to the top of the lifting device, and the top of the gear is fixed to the bottom of the longitudinal steel frame; The worm screw vertically passes through the two transverse steel frames, and the worm screw is meshed with the gear; The load-bearing bearing is arranged on the base of the lifting device, and the inner ring of the load-bearing bearing is fixed to the bottom of the lifting device, so that the lifting device can rotate along the axial direction of the load-bearing bearing.

6. The electric control regulating device for online replacement of a calender according to claim 2, characterized in that: The transverse steel frame is provided with a flange, and the flange extends in a direction close to the longitudinal steel frame.

7. The electric control regulating device for online replacement of a calender according to claim 2, characterized in that: The lifting device is a screw lifting device.

8. The electric control regulating device for online replacement of a calender according to claim 2, characterized in that: The driving mechanism comprises a driving shaft and a reversing mechanism; the driving shaft is perpendicular to the roller; and the reversing mechanism connects the driving shaft and the roller.

9. The electric control regulating device for online replacement of a calender according to claim 8, characterized in that: The reversing mechanism is a gear reversing mechanism or a worm gear reversing mechanism.

10. The electric control regulating device for online replacement of a calender according to claim 9, characterized in that: The worm and the driving shaft are both connected to the motor.