Equipment for tempering shaft end of ball screw
By designing a device that includes a lift, rotary spindle box, pneumatic chuck, positioning device and sensor integrated disk, the problem of difficult and low efficiency of ball screws after quenching is solved, and the precise tempering of ball screws is achieved. Reduces the risk of lowering strength and is suitable for ball screws of different specifications.
Patent Information
- Application Number
- CN202421568774.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The excessive surface hardness of the ball screw after quenching leads to problems such as difficult, low efficiency and serious tool wear.
Design a device including a lift, rotary spindle box, pneumatic chuck, positioning device, sensor integrated disc and cooling device. The workpiece is clamped through the pneumatic chuck, the positioning device accurately controls the tempering range, and the sensor integrated disc and cooling device. Linkage to achieve accurate backfire.
It reduces the difficulty of reprocessing of ball screws, ensures the accuracy of the tempering range, and avoids the reduction of strength. It is suitable for ball screws of different specifications.
Smart Images

Figure CN222205312U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ball screw processing, in particular to a device for tempering the shaft end of a ball screw. Background Art
[0002] In modern precision machinery and CNC machine tools, ball screws, as key transmission components, undertake the important function of converting rotary motion into linear motion or converting linear motion into rotary motion. The performance of ball screws directly affects the positioning accuracy, repeatability and working stability of machine tools;
[0003] Although the strength, hardness and wear resistance of the ball screw can be significantly improved after quenching and tempering, the excessively high surface hardness often leads to problems such as difficulty in subsequent processing, low processing efficiency and severe tool wear, especially in the reprocessing of the head and tail of the ball screw. Therefore, we proposed a device for tempering the shaft end of the ball screw to solve the above problems. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a device for tempering the shaft end of a ball screw, which solves the problems raised in the above-mentioned background technology.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0008] A device for tempering the shaft end of a ball screw comprises a device body, a lift is fixedly connected to the front side of the device body, a rotating spindle box is fixedly connected to the top of the device body, a pneumatic chuck is provided on the right side of the rotating spindle box, a positioning device is provided on the right side of the pneumatic chuck, the positioning device is fixedly connected to the top of the device body, a control box is provided on the front side of the device body, a mounting plate is fixedly connected to the top of the device body, a sensor integration disk is fixedly connected to one side of the mounting plate, a sensor is provided on the front side of the sensor integration disk, and a cooling device is provided on the top of the device body.
[0009] Furthermore, a drive motor is fixedly connected to the left side of the elevator.
[0010] Furthermore, an L-shaped bracket is provided on the front side of the device body, and a mounting block is fixedly connected to the end of the L-shaped bracket.
[0011] Furthermore, the mounting block is threadedly connected to the equipment body through a plurality of bolts, and the other end of the L-shaped bracket is fixedly connected to the rear side of the control box.
[0012] Furthermore, a touch screen and a plurality of control buttons are fixedly connected to the front side of the control box.
[0013] Furthermore, the bottom of the equipment body and the elevator are both provided with a plurality of leveling mechanisms.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the utility model provides a device for tempering the shaft end of a ball screw, which has the following beneficial effects:
[0016] The utility model manually pushes the workpiece into the machine body, and uses a pneumatic chuck to cope with a smooth rod and a grooved lead screw. The rotating spindle box drives the pneumatic chuck to rotate, which effectively solves the problem of no ejector hole and rotation. The positioning device is used to set the distance the positioning device moves forward according to the tempering length requirement. When the main body of the equipment is turned on, the positioning device runs to the set position, and the workpiece is manually pushed to the top plate of the positioning device. After the positioning device receives a signal that it has contacted the workpiece, the pneumatic chuck clamps the workpiece, and the positioning device returns to its original position. After the positioning device returns, the sensor integrated disk moves as a whole, and the sensor is sent to the cooling device for cooling. Since the sensor integrated disk and the positioning device program are linked, the relative position relationship is accurate, and the tempering range can be accurately controlled, thereby effectively reducing the difficulty of reprocessing the ball screw after quenching, and the tempering range can be accurately controlled to ensure that the strength of the ball screw will not be reduced due to tempering. The general range is large and can cope with different specifications of ball screws. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 It is a schematic diagram of a partial three-dimensional structure of the utility model.
[0019] In the figure: 1. Equipment body; 2. Lifter; 3. Rotating spindle box; 4. Pneumatic chuck; 5. Positioning device; 6. Control box; 7. Sensor; 8. Sensor integration disk; 9. Cooling device; 10. Drive motor; 11. L-shaped bracket; 12. Mounting block; 13. Touch screen; 14. Control button; 15. Leveling mechanism; 16. Mounting plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0021] like Figure 1-2 As shown, an embodiment of the utility model proposes a device for tempering the shaft end of a ball screw, comprising a device body 1, a lift 2 is fixedly connected to the front side of the device body 1, a rotating spindle box 3 is fixedly connected to the top of the device body 1, a pneumatic chuck 4 is provided on the right side of the rotating spindle box 3, a positioning device 5 is provided on the right side of the pneumatic chuck 4, the positioning device 5 is fixedly connected to the top of the device body 1, a control box 6 is provided on the front side of the device body 1, a mounting plate 16 is fixedly connected to the top of the device body 1, a sensor integration disk 8 is fixedly connected to one side of the mounting plate 16, a sensor 7 is provided on the front side of the sensor integration disk 8, a cooling device 9 is provided on the top of the device body 1, a drive motor 10 is fixedly connected to the left side of the lift 2, a workpiece is manually placed on the lift 2, and the workpiece is manually pushed into the machine body. The pneumatic chuck 4 can be used to deal with a polished rod and a grooved screw rod, and the rotating spindle box 3 drives the pneumatic chuck 4 to rotate. The movable chuck 4 rotates, which effectively solves the problem of no ejector hole and rotation. The positioning device 5 is used to set the distance the positioning device 5 moves forward according to the tempering length requirement. When the equipment main body 1 is turned on, the positioning device 5 runs to the set position, and the workpiece is manually pushed to the top plate of the positioning device 5. After the positioning device 5 receives the signal of contacting the workpiece, the pneumatic chuck 4 clamps the workpiece, and the positioning device 5 returns to its original position. After the positioning device 5 returns, the sensor integration disk 8 moves as a whole (can move forward and backward, left and right), and the sensor 7 is sent to the cooling device 9 for cooling. Since the sensor integration disk 8 and the positioning device 5 are linked by program, the relative position relationship is accurate, and the tempering range can be accurately controlled, thereby effectively reducing the difficulty of reprocessing the ball screw after quenching, and the tempering range can be accurately controlled to ensure that the strength of the ball screw will not be reduced due to tempering. The general range is large and can cope with different specifications of ball screws.
[0022] In some embodiments, an L-shaped bracket 11 is provided on the front side of the device body 1, and a mounting block 12 is fixedly connected to the end of the L-shaped bracket 11. The setting of the mounting block 12 plays a connecting role.
[0023] In some embodiments, the mounting block 12 is threadedly connected to the device body 1 through a plurality of bolts, and the other end of the L-shaped bracket 11 is fixedly connected to the rear side of the control box 6. The setting of the bolts facilitates quick disassembly and assembly of the L-shaped bracket 11.
[0024] In some embodiments, a touch screen 13 and a plurality of control buttons 14 are fixedly connected to the front side of the control box 6 , and the tempering range and the workpiece diameter can be set on the touch screen 13 .
[0025] In some embodiments, a plurality of leveling mechanisms 15 are provided at the bottom of the device body 1 and the lift 2. The leveling mechanisms 15 can ensure that the device body 1 and the lift 2 can maintain a level state even on uneven ground, thereby greatly improving the stability of the device.
[0026] Working principle or structural principle: when in use, the lift 2 can be started by driving the motor 10, and the height can be automatically adjusted to ensure that the workpiece with a diameter of φ12mm-φ63mm is in the center position. The workpiece is manually placed on the lift 2, and the workpiece is manually pushed into the machine body. The pneumatic chuck 4 can be used to deal with the smooth rod and the grooved screw rod. The main spindle box 3 is rotated to drive the pneumatic chuck 4 to rotate, which effectively solves the problem of no ejector hole and rotation. The positioning device 5 is used. According to the tempering length requirements, the distance the positioning device 5 moves forward is set. When the equipment body 1 is turned on, the positioning device 5 runs to the set position, and the workpiece is manually pushed to the positioning device. At the top plate 5, after the positioning device 5 receives the signal of contacting the workpiece, the pneumatic chuck 4 clamps the workpiece, and the positioning device 5 returns to its original position. After the positioning device 5 returns, the sensor integration disk 8 moves as a whole (can move forward and backward, left and right), and the sensor 7 is sent to the cooling device 9 for cooling. Since the sensor integration disk 8 and the positioning device 5 are program-linked, the relative position relationship is accurate, and the tempering range can be accurately controlled, thereby effectively reducing the difficulty of reprocessing the ball screw after quenching, and the tempering range can be accurately controlled to ensure that the strength of the ball screw will not be reduced due to tempering. The general range is large and can cope with different specifications of ball screws.
[0027] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A device for tempering a ball screw shaft end, comprising a device body (1), characterized in that: The front side of the equipment body (1) is fixedly connected to a lift (2), the top of the equipment body (1) is fixedly connected to a rotating spindle box (3), the right side of the rotating spindle box (3) is provided with a pneumatic chuck (4), the right side of the pneumatic chuck (4) is provided with a positioning device (5), the positioning device (5) is fixedly connected to the top of the equipment body (1), the front side of the equipment body (1) is provided with a control box (6), the top of the equipment body (1) is fixedly connected to a mounting plate (16), one side of the mounting plate (16) is fixedly connected to a sensor integration disk (8), the front side of the sensor integration disk (8) is provided with a sensor (7), and the top of the equipment body (1) is provided with a cooling device (9).
2. The device for tempering the shaft end of a ball screw according to claim 1, characterized in that: A drive motor (10) is fixedly connected to the left side of the elevator (2).
3. The device for tempering the shaft end of a ball screw according to claim 1, characterized in that: An L-shaped bracket (11) is provided on the front side of the device body (1), and a mounting block (12) is fixedly connected to the end of the L-shaped bracket (11).
4. The device for tempering the shaft end of a ball screw according to claim 3, characterized in that: The mounting block (12) is threadedly connected to the device body (1) via a plurality of bolts, and the other end of the L-shaped bracket (11) is fixedly connected to the rear side of the control box (6).
5. The device for tempering the shaft end of a ball screw according to claim 4, characterized in that: A touch screen (13) and a plurality of control buttons (14) are fixedly connected to the front side of the control box (6).
6. The device for tempering the shaft end of a ball screw according to claim 1, characterized in that: The bottoms of the equipment body (1) and the elevator (2) are both provided with a plurality of leveling mechanisms (15).
Citation Information
Cited By
Shaft end tempering device for lead screw
CN119753288A
