Carbon fiber sizing and breadth expanding device

Abstract

The utility model provides a carbon fiber sizing and breadth expanding device, and belongs to the technical field of carbon fiber manufacturing. The carbon fiber sizing and breadth expanding device comprises a sizing agent pool, reciprocating frames are arranged on the two sides of the top end of the sizing agent pool respectively, each reciprocating frame comprises a plate frame, a hollowed-out groove and a lead screw, the hollowed-out grooves are formed in one sides of the two plate frames respectively, the lead screw is rotationally connected into one hollowed-out groove, and the other hollowed-out groove is rotationally connected into the other lead screw. Reverse threads are arranged on the two sides of the outer wall of the lead screw respectively, a pair of slurry inlet assemblies is slidably connected between the two reciprocating frames, each slurry inlet assembly comprises a sliding table, a connecting plate, a slurry inlet roller and a threaded hole, the connecting plates are installed on the two sides of the bottom end of each sliding table respectively, the bottom ends of the two connecting plates extend to the slurry pool, and the slurry inlet rollers are connected with the threaded holes. And a threaded hole is formed in one side of the sliding table, and the interiors of the two threaded holes are meshed with the outer walls of the reverse threads respectively.

Description

Technical Field

[0001] The utility model relates to the technical field of carbon fiber manufacturing, in particular to a carbon fiber sizing and width expanding device. Background Art

[0002] The factor that determines the width of carbon fiber products mainly lies in the carbonization process of carbon fiber production and preparation. In the carbonization process, the carbon fiber needs to go through a sizing process to improve the surface properties of the carbon fiber, and then be dried and wound into a roll to obtain the finished carbon fiber. The solute of the sizing solution used in the sizing process is mainly epoxy resin. After being immersed in the sizing solution, the carbon fiber spontaneously bundles to form rod-shaped fibers, and then tends to form a narrow width carbon fiber product after drying and finalization. After searching, a carbon fiber sizing and width expansion device is disclosed in the Chinese patent with the authorization announcement number CN218711443U, including a first roller, a first pressing roller, and a second roller. The first roller, the first pressing roller and the second roller are arranged in parallel and spaced from front to back along the traveling direction of the carbon fiber tow. When the first pressing roller does not squeeze and apply force to the carbon fiber tow, the carbon fiber tow is tensioned between the first roller and the second roller along the first path, and the carbon fiber tow forms a wrap angle on the first roller and the second roller. The first pressing roller can squeeze and apply force to the carbon fiber tow along the first direction so that the carbon fiber tow deviates from the first path and travels along the second path. According to the utility model, the first roller, the second roller and the first pressing roller are arranged in parallel and at intervals along the traveling direction of the carbon fiber tow. When the first pressing roller extrude the carbon fiber tow, the carbon fiber tow deviates from the first path. At the same time, at least one of the first roller and the second roller cooperates with the first pressing roller to form an effect of staggered extrusion of the carbon fiber tow, thereby improving the width expansion effect of the carbon fiber tow.

[0003] However, in actual use of this solution, since the sixth roller is fixed to the sizing tank structure, the carbon fiber is in contact with the slurry for a short time and can only stay there for a short time. Some carbon fibers cannot adhere to the slurry, which causes slurry fracture in the subsequent width expansion treatment. Secondly, the static sizing tank is prone to slurry sedimentation and stratification, which is not conducive to uniform sizing of the carbon fiber.

[0004] Therefore, we made improvements on this and proposed a carbon fiber sizing width expansion device. Utility Model Content

[0005] In order to solve the problems that the sizing time of the existing device is short and the slurry is easy to precipitate, the utility model provides a carbon fiber sizing width expansion device.

[0006] The utility model is achieved in this way:

[0007] A carbon fiber sizing and width expansion device comprises a slurry pool, reciprocating frames are respectively provided on both sides of the top of the slurry pool, the two reciprocating frames comprise a plate frame, a hollow groove and a lead screw, a hollow groove is respectively provided on one side of the two plate frames, the interior of one of the hollow grooves is rotatably connected to the lead screw, and the outer walls of the lead screw are respectively threaded in reverse directions, a pair of slurry entry components are slidably connected between the two reciprocating frames, a pair of slurry entry components respectively comprise a slide table, a connecting plate, a slurry entry roller and a threaded hole, connecting plates are respectively installed on both sides of the bottom end of the slide table, the bottom ends of the two connecting plates extend to the slurry pool and are rotatably connected to the two ends of the slurry entry roller, a threaded hole is provided on one side of the slide table, the interiors of the two threaded holes are respectively engaged with the outer walls of the reverse threads, a mixing mechanism is provided on one side of the slurry pool, the mixing mechanism comprises a stepping motor and a stirring shaft, the stepping motor is installed on the outer wall of the slurry pool, the output end of the stepping motor extends to the interior of the slurry pool, and is transmission-connected to one end of the stirring shaft, and the stirring shaft is rotatably connected to the interior of the slurry pool.

[0008] Furthermore, a driving mechanism is provided on one side of the reciprocating frame, and the driving mechanism includes a housing, a servo motor, a driving bevel gear and a driven bevel gear. One side of the housing is connected to one side of the plate frame, and the interior of the housing is rotatably connected to the driving bevel gear. One end of the lead screw is mounted on the driven bevel gear, and the driven bevel gear is meshed with the driving bevel gear.

[0009] The beneficial effect of adopting the above further solution is that, through the coordinated use of the active bevel gear and the driven bevel gear, the lead screw can follow the active bevel gear to perform synchronous forward and reverse rotation.

[0010] Furthermore, a servo motor is installed on the outer wall of the shell, and the output end of the servo motor is drivingly connected to one end of the active bevel gear.

[0011] The beneficial effect of adopting the above further solution is that, through the installation and use of the servo motor, it provides power for the rotation of the active bevel gear.

[0012] Furthermore, a placement table is installed on one side of the slurry pool, and the placement table includes a table body and an inclined surface. The inclined surface is arranged on the top end of the table body, and one side of the bottom end of the inclined surface extends to the interior of the slurry pool.

[0013] The beneficial effect of adopting the above further solution is that, by setting the inclined surface, it is convenient to guide the slurry dripping from the width expansion mechanism to the inside of the slurry pool.

[0014] Furthermore, a width expansion mechanism is provided at the top of the placing table, and the width expansion mechanism includes a fixed frame, a lifting frame, a pressure roller, a supporting roller, a first scraper, a second scraper and a hydraulic cylinder. The interior of the fixed frame is slidingly connected to the lifting frame, the interior of the lifting frame is rotationally connected to the pressure roller, and the fixed frame is rotationally connected to the supporting roller on the side close to the pressure roller.

[0015] The beneficial effect of adopting the above further solution is that the height of the pressing roller is adjusted by the lifting frame, so that the pressing roller can contact the supporting roller, thereby facilitating the width expansion processing of the carbon fiber.

[0016] Furthermore, a hydraulic cylinder is installed on the top of the fixing frame, and an output end of the hydraulic cylinder is connected to the top of the lifting frame.

[0017] The beneficial effect of adopting the above further solution is that, through the installation and use of the hydraulic cylinder, it provides power for adjusting the height of the lifting frame.

[0018] Furthermore, a first scraper is installed on one side of the interior of the fixed frame, one side of the first scraper is in contact with one side of the roller, and a second scraper is installed on one side of the interior of the lifting frame, one side of the second scraper is in contact with one side of the pressure roller.

[0019] The beneficial effect of adopting the above further solution is that, through the coordinated use of the first scraper and the second scraper, it is easy to clean the slurry attached to the outer walls of the pressure roller and the supporting roller, thereby reducing the adverse effects after drying.

[0020] Furthermore, one end of the slurry pool is connected to a feed frame, and the feed frame includes a frame body and a winding roller, and the top end of the frame body is rotatably connected to the winding roller.

[0021] The beneficial effect of adopting the above further solution is that, through the rotation of the winding roller, the feed frame can stably transport the carbon fiber tow in the slurry pool.

[0022] Furthermore, a discharge valve is connected to one side of the outer wall of the slurry pool, and one end of the discharge valve extends to the interior of the slurry pool.

[0023] The beneficial effect of adopting the above further solution is that, through the connection and use of the discharge valve, it is convenient to discharge the waste slurry inside the slurry pool.

[0024] The beneficial effect of the utility model is that through the coordinated use of the reciprocating frame and the slurry entry component, the device can achieve sufficient sizing treatment for the carbon fiber, effectively reducing the situation where the slurry cannot adhere to some areas, wherein, by causing the lead screw to rotate forward and reverse inside the hollow groove, the reverse threads on the outer wall of the lead screw respectively drive the two slides to move away from each other, and through the connection between the connecting plate and the slurry entry roller, the carbon fiber at the bottom of the two slurry entry rollers can be pulled into the interior of the slurry pool, so that it can contact the slurry inside the slurry pool for a longer time, thereby improving the adhesion rate, and then the stirring shaft is driven to rotate through the output end of the stepper motor, so that the slurry inside the slurry pool is always kept fully mixed, thereby improving the uniformity of the carbon fiber sizing. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0026] Figure 1 A three-dimensional diagram of a carbon fiber sizing and width expanding device provided by the utility model;

[0027] Figure 2 A cross-sectional view of a slurry pool of a carbon fiber sizing and width-expanding device provided by the utility model;

[0028] Figure 3 A schematic diagram of a sizing component of a carbon fiber sizing and width expansion device provided by the utility model;

[0029] Figure 4 A cross-sectional view of a driving mechanism of a carbon fiber sizing and width expanding device provided by the utility model;

[0030] Figure 5 A schematic diagram of a width expansion mechanism of a carbon fiber sizing width expansion device provided by the utility model.

[0031] In the figure: 100, slurry pool; 200, feeding frame; 2001, frame; 2002, winding roller; 300, reciprocating frame; 3001, plate frame; 3002, hollow groove; 3003, lead screw; 400, slurry feeding assembly; 4001, slide; 4002, connecting plate; 4003, slurry feeding roller; 4004, threaded hole; 500, driving mechanism; 5001, housing; 5002, servo motor; 5003, active Bevel gear; 5004, driven bevel gear; 600, placement table; 6001, table body; 6002, inclined surface; 700, width expansion mechanism; 7001, fixed frame; 7002, lifting frame; 7003, pressure roller; 7004, support roller; 7005, first scraper; 7006, second scraper; 7007, hydraulic cylinder; 800, mixing mechanism; 8001, stepping motor; 8002, stirring shaft; 900, discharge valve. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0034] Embodiment 1

[0035] See also Figure 1-Figure 5The utility model provides a technical solution: a carbon fiber sizing and width expansion device, including a slurry pool 100, reciprocating frames 300 are respectively arranged on both sides of the top of the slurry pool 100, the two reciprocating frames 300 include a plate frame 3001, a hollow groove 3002 and a lead screw 3003, and the two plate frames 3001 are respectively provided with a hollow groove 3002 on one side, wherein the interior of one of the hollow grooves 3002 is rotatably connected to the lead screw 3003, and the outer walls of the lead screw 3003 are respectively threaded in the opposite direction, and a pair of slurry feeding components 400 are slidably connected between the two reciprocating frames 300, and the pair of slurry feeding components 400 respectively include a slide 4001, a connecting plate 4002, a slurry feeding roller 4003 and a threaded hole 4004, and the slide 4001 is provided with a hollow groove 3002. Connecting plates 4002 are installed on both sides of the bottom, and the bottom ends of the two connecting plates 4002 extend to the slurry pool 100 and are rotatably connected to the two ends of the slurry entry roller 4003. A threaded hole 4004 is set on one side of the slide 4001, and the interiors of the two threaded holes 4004 are respectively engaged with the outer walls of the reverse threads. A mixing mechanism 800 is provided on one side of the slurry pool 100. The mixing mechanism 800 includes a stepper motor 8001 and a stirring shaft 8002. The stepper motor 8001 is installed on the outer wall of the slurry pool 100, and the output end of the stepper motor 8001 extends to the interior of the slurry pool 100, and is transmission-connected to one end of the stirring shaft 8002, and the stirring shaft 8002 is rotatably connected to the interior of the slurry pool 100.

[0036] Embodiment 2

[0037] See also Figure 1-Figure 5As an embodiment of the utility model, further, a driving mechanism 500 is provided on one side of the reciprocating frame 300, and the driving mechanism 500 includes a housing 5001, a servo motor 5002, an active bevel gear 5003 and a driven bevel gear 5004. One side of the housing 5001 is connected to one side of the plate frame 3001, and the inner part of the housing 5001 is rotatably connected to the active bevel gear 5003, and one end of the lead screw 3003 is covered with the driven bevel gear 5004, and the driven bevel gear 5004 is connected to the active bevel gear 5001. 3 are meshed with each other, and the active bevel gear 5003 and the driven bevel gear 5004 are used in coordination, so that the lead screw 3003 can follow the active bevel gear 5003 to perform synchronous forward and reverse rotation. The outer wall of the housing 5001 is installed with a servo motor 5002, and the output end of the servo motor 5002 is transmission-connected with one end of the active bevel gear 5003. The servo motor 5002 is installed and used to provide power for the rotation of the active bevel gear 5003. A placing table 600 is installed on one side of the slurry pool 100 to place The platform 600 includes a platform body 6001 and an inclined surface 6002. The inclined surface 6002 is arranged at the top of the platform body 6001. The bottom end of the inclined surface 6002 extends to the inside of the slurry pool 100. The inclined surface 6002 is arranged to facilitate the slurry dripping from the width expansion mechanism 700 to be directed to the inside of the slurry pool 100. The width expansion mechanism 700 is arranged at the top of the placing platform 600. The width expansion mechanism 700 includes a fixed frame 7001, a lifting frame 7002, a pressing roller 7003, and a supporting roller. 7004, the first scraper 7005, the second scraper 7006 and the hydraulic cylinder 7007, the internal sliding connection of the fixed frame 7001 to the lifting frame 7002, the internal rotation connection of the lifting frame 7002 to the pressure roller 7003, the fixed frame 7001 is rotationally connected to the supporting roller 7004 on the side close to the pressure roller 7003, and the pressure roller 7003 is driven by the lifting frame 7002 to adjust its height, so that the pressure roller 7003 can contact the supporting roller 7004, thereby facilitating the width expansion processing of the carbon fiber.

[0038] Embodiment 3

[0039] See also Figure 1-Figure 5As an embodiment of the present invention, a hydraulic cylinder 7007 is further installed on the top of the fixed frame 7001, and the output end of the hydraulic cylinder 7007 is connected to the top of the lifting frame 7002. Through the installation and use of the hydraulic cylinder 7007, it provides power for the height adjustment of the lifting frame 7002. A first scraper 7005 is installed on one side of the interior of the fixed frame 7001, and one side of the first scraper 7005 is in contact with one side of the roller 7004. A second scraper 7006 is installed on one side of the interior of the lifting frame 7002, and one side of the second scraper 7006 is in contact with one side of the pressure roller 7003. Through the cooperation of the first scraper 7005 and the second scraper 7006, The use of the conveyor frame 200 is convenient for cleaning the slurry attached to the outer wall of the pressure roller 7003 and the support roller 7004, and reduces the adverse effects after drying. One end of the slurry pool 100 is connected to the conveyor frame 200, and the conveyor frame 200 includes a frame body 2001 and a winding roller 2002. The top of the frame body 2001 is rotatably connected to the winding roller 2002. Through the rotation of the winding roller 2002, the conveyor frame 200 can stably transport the carbon fiber bundle in the slurry pool 100. A discharge valve 900 is connected to one side of the outer wall of the slurry pool 100, and one end of the discharge valve 900 extends to the interior of the slurry pool 100. The connection with the discharge valve 900 is convenient for discharging the waste slurry inside the slurry pool 100.

[0040] Specifically, the working principle of the carbon fiber sizing and width expansion device is as follows: when in use, first, move the device to the designated working area, and start the device to perform an operation test. After ensuring normal operation, put the carbon fiber in for use, wherein, by starting the servo motor 5002, the output end of the servo motor drives the active bevel gear 5003 to rotate, and through the coordinated use of the active bevel gear 5003 and the driven bevel gear 5004, the lead screw 3003 can follow the active bevel gear 5003 to perform synchronous forward and reverse rotation, and by causing the lead screw 3003 to rotate forward and reverse inside the hollow groove 3002, the reverse threads on the outer wall of the lead screw 3003 respectively drive the two slides 4001 to move apart, and through the connection between the connecting plate 4002 and the slurry roller 4003, more carbon fibers at the bottom of the two slurry rollers 4003 can be pulled into the interior of the slurry pool 100, so that it can be in The interior of the slurry pool 100 is in contact with the slurry for a longer time, thereby improving the adhesion rate, and then the output end of the stepper motor 8001 drives the stirring shaft 8002 to rotate, so that the slurry inside the slurry pool 100 is always kept fully mixed, thereby improving the uniformity of carbon fiber sizing, and then the hydraulic cylinder 7007 is started to drive the lifting frame 7002 at its output end to adjust the height. At the same time, the lifting frame 7002 drives the pressure roller 7003 to adjust the height, so that the pressure roller 7003 can contact the supporting roller 7004, thereby facilitating the widening treatment of the carbon fiber, and through the setting of the inclined surface 6002, it is convenient to guide the slurry dripping from the widening mechanism 700 to the interior of the slurry pool 100, and then through the coordinated use of the first scraper 7005 and the second scraper 7006, it is convenient to clean the slurry attached to the outer walls of the pressure roller 7003 and the supporting roller 7004, thereby reducing the adverse effects after drying.

[0041] It should be noted that the specific models and specifications of the servo motor 5002 and the stepper motor 8001 need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0042] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A carbon fiber sizing and width expansion device, comprising a slurry pool (100), characterized in that: Reciprocating frames (300) are respectively provided on both sides of the top of the slurry pool (100), and the two reciprocating frames (300) include a plate frame (3001), a hollow groove (3002) and a lead screw (3003). A hollow groove (3002) is respectively provided on one side of the two plate frames (3001), and the interior of one of the hollow grooves (3002) is rotatably connected to the lead screw (3003), and the outer walls of the lead screw (3003) are respectively threaded in opposite directions. A pair of slurry entry components (400) are slidably connected between the two reciprocating frames (300), and the pair of slurry entry components (400) respectively include a slide table (4001), a connecting plate (4002), a slurry entry roller (4003) and a threaded hole (4004). The connecting plates (4002) are respectively installed on both sides of the bottom end of the slide table (4001), and the two connecting plates (4002) are respectively installed on both sides of the bottom end of the slide table (4001). The bottom end of the plate (4002) extends to the slurry pool (100) and is rotatably connected to both ends of the slurry entry roller (4003); a threaded hole (4004) is provided on one side of the slide (4001); the interiors of the two threaded holes (4004) respectively engage with the outer walls of the reverse threads; a mixing mechanism (800) is provided on one side of the slurry pool (100); the mixing mechanism (800) comprises a stepping motor (8001) and a stirring shaft (8002); the stepping motor (8001) is installed on the outer wall of the slurry pool (100); the output end of the stepping motor (8001) extends to the interior of the slurry pool (100) and is transmission-connected to one end of the stirring shaft (8002); and the stirring shaft (8002) is rotatably connected to the interior of the slurry pool (100).

2. A carbon fiber sizing and width expanding device according to claim 1, characterized in that: A driving mechanism (500) is provided on one side of the reciprocating frame (300), and the driving mechanism (500) comprises a housing (5001), a servo motor (5002), a driving bevel gear (5003) and a driven bevel gear (5004). One side of the housing (5001) is connected to one side of the plate frame (3001), the interior of the housing (5001) is rotatably connected to the driving bevel gear (5003), one end of the lead screw (3003) is sleeved with the driven bevel gear (5004), and the driven bevel gear (5004) and the driving bevel gear (5003) are meshed with each other.

3. A carbon fiber sizing and width expanding device according to claim 2, characterized in that: A servo motor (5002) is installed on the outer wall of the housing (5001), and an output end of the servo motor (5002) is drivingly connected to one end of the active bevel gear (5003).

4. The carbon fiber sizing and width expanding device according to claim 1, characterized in that: A placement table (600) is installed on one side of the slurry pool (100), and the placement table (600) includes a table body (6001) and an inclined surface (6002). The inclined surface (6002) is arranged at the top end of the table body (6001), and one side of the bottom end of the inclined surface (6002) extends to the interior of the slurry pool (100).

5. A carbon fiber sizing and width expanding device according to claim 4, characterized in that: A width expansion mechanism (700) is provided at the top of the placement table (600), and the width expansion mechanism (700) comprises a fixed frame (7001), a lifting frame (7002), a pressure roller (7003), a support roller (7004), a first scraper (7005), a second scraper (7006) and a hydraulic cylinder (7007); the interior of the fixed frame (7001) is slidably connected to the lifting frame (7002), the interior of the lifting frame (7002) is rotatably connected to the pressure roller (7003), and the fixed frame (7001) is rotatably connected to the support roller (7004) on a side close to the pressure roller (7003).

6. A carbon fiber sizing and width expanding device according to claim 5, characterized in that: A hydraulic cylinder (7007) is installed at the top of the fixed frame (7001), and the output end of the hydraulic cylinder (7007) is connected to the top of the lifting frame (7002).

7. A carbon fiber sizing and width expanding device according to claim 6, characterized in that: A first scraper (7005) is installed on one side of the interior of the fixed frame (7001), and one side of the first scraper (7005) is in contact with one side of the supporting roller (7004). A second scraper (7006) is installed on one side of the interior of the lifting frame (7002), and one side of the second scraper (7006) is in contact with one side of the pressure roller (7003).

8. The carbon fiber sizing and width expanding device according to claim 1, characterized in that: One end of the slurry pool (100) is connected to a feeding frame (200), and the feeding frame (200) comprises a frame body (2001) and a winding roller (2002), and the top end of the frame body (2001) is rotatably connected to the winding roller (2002).

9. The carbon fiber sizing and width expanding device according to claim 1, characterized in that: A discharge valve (900) is connected to one side of the outer wall of the slurry pool (100), and one end of the discharge valve (900) extends into the interior of the slurry pool (100).

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