Intelligent atomization equipment

Through the dehumidification system and sensors of the intelligent atomization equipment, the problem of excessive humidity in the water washing machine caused by ultrasonic atomizer is solved, and the pollution of clothes is reduced and the quality improvement of clothes is improved.

CN222205790UActive Publication Date: 2024-12-20GUANGZHOU HUANLONG MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202420940069.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-01
Publication Date
2024-12-20
Estimated Expiration
2034-05-01

AI Technical Summary

Technical Problem

In the prior art, the ultrasonic atomizer causes excessive humidity in the washing machine to form water droplets, contaminate clothing, and produce defective products.

Method used

Design an intelligent atomization device, including dehumidification system, clothing dispersion system, atomization system, conveying pipe, sensor and heating system, control the humidity in the drum through the dehumidifier, prevent water droplets from forming, and detect humidity through the sensor. Automatically adjust the operation of the dehumidifier.

Benefits of technology

Effectively control the humidity inside the drum, avoid the formation of water droplets, reduce clothing pollution, and improve the quality of clothing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of garment production, in particular to an intelligent atomization device which comprises a rack, a control system and a control system. The clothes scattering system comprises a main machine base arranged on the rack, a roller arranged in the main machine base and a machine cover arranged on the main machine base and used for shielding an opening of the roller, the main machine base is matched with the machine cover to isolate the roller from the outside, and atomization through holes are formed in the machine cover; the atomizing system is used for atomizing the working liquid into tiny liquid drops; one end of the conveying pipe is communicated with the atomization system, and the other end of the conveying pipe is communicated with the machine cover through the atomization through hole, so that the tiny liquid drops are conveyed into the roller; the dehumidifying system comprises a dehumidifier, the dehumidifier is arranged on the machine frame, a dehumidifying hole is formed in the main machine base, and the dehumidifier pumps out redundant working liquid atomized into tiny liquid drops in the main machine base through the dehumidifying hole so as to control the humidity in the main machine base; the dehumidifying system is arranged, the humidity range in the roller is controlled, water drops are avoided, and the clothes are prevented from being polluted.
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Description

Technical Field

[0001] The utility model relates to the technical field of clothing production, in particular to intelligent atomization equipment. Background Art

[0002] Existing clothing washing machines apply ultrasound to washing machines. Ultrasonic sound energy is applied by ultrasonic atomizers to turn the working fluid required in the clothing production process into fine aerosols, and then the working fluid is evenly attached to the clothing by spraying, sprinkling or simulating a manual spray gun. In order to ensure that all clothing can be attached with the working fluid, during the clothing washing process, the ultrasonic atomizer will continuously atomize the working fluid and transport it to the washing machine. As the washing time increases, the excessive humidity in the washing machine will cause water droplets to form on the inner wall of the washing machine. If the water droplets drip onto the clothing, it will contaminate the clothing and result in defective products. Utility Model Content

[0003] The utility model aims to provide an intelligent atomizing device, aiming to solve the technical problem that the internal humidity of the atomizing machine in the prior art is too high, resulting in water droplets forming on the inner wall of the washing machine, causing contamination of clothes.

[0004] To achieve the above purpose, the utility model proposes an intelligent atomization device, comprising:

[0005] A rack, wherein a clothes scattering system is provided on the rack;

[0006] A clothes scattering system, comprising a main base arranged on the frame, a drum arranged in the main base, and a cover arranged on the main base for covering an opening of the drum, wherein the main base and the cover cooperate to isolate the drum from the outside, and an atomizing through hole is opened on the cover;

[0007] An atomization system, which is used to atomize the working fluid into tiny droplets;

[0008] A delivery pipe, one end of which is connected to the atomization system, and the other end of which is connected to the cover through the atomization through hole, so as to deliver the tiny droplets into the drum;

[0009] The dehumidification system comprises a dehumidifier, which is arranged on the frame. The main base is provided with dehumidification holes. The dehumidifier extracts the excess working fluid atomized into tiny droplets in the main base through the dehumidification holes to control the humidity in the main base.

[0010] Preferably, the dehumidification system further comprises a sensor, and the sensor is arranged in the main base and is used for detecting the humidity in the main base.

[0011] Preferably, an observation window is provided on the machine cover.

[0012] Preferably, the machine further comprises a heating system disposed on the frame, wherein the heating system is used for heating the drum.

[0013] Preferably, the heating system comprises at least one hot air blower, which is mounted on the top of the main engine base. An air duct is provided at the air outlet of the hot air blower, and the air duct is detachably connected to the observation window to transmit hot air into the main engine base to heat the internal space of the main engine base.

[0014] Preferably, it also includes an automatic cleaning system disposed in the main base, and the automatic cleaning system is used for cleaning the drum.

[0015] Preferably, it also includes an automatic feeding system arranged on the frame, and the automatic feeding system is used to automatically fill the atomization system with working stock liquid.

[0016] Preferably, a plurality of baffles are arranged in the drum.

[0017] Preferably, it further comprises a discharging auxiliary system, which is installed on the frame, and the telescopic end of the auxiliary system is connected to the main base.

[0018] Preferably, a drainage groove is provided at the bottom of the mainframe.

[0019] The utility model provides an intelligent atomizing device with the following beneficial effects: a dehumidification system is provided to control the humidity range in the drum, thereby avoiding the generation of water drops and protecting the clothes from pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0021] Figure 1 This is a schematic diagram of the structure of the atomizer of the utility model;

[0022] Figure 2 This is a schematic structural diagram of the atomizer of the utility model from another angle;

[0023] Figure 3 This is a schematic diagram of the structure of the mainframe, the drum and the automatic cleaning device of the utility model;

[0024] Figure 4 It is a structural schematic diagram of the main engine base and the drum of the utility model.

[0025] In the attached drawings: 1-frame, 2-clothing scattering system, 21-main base, 211-dampening hole, 212-drainage groove, 213-drainage hole, 22-drum, 221-baffle, 23-machine cover, 231-atomization hole, 232-observation window, 233-observation light, 3-atomization system, 4-conveying pipe, 5-dehumidification system, 51-dehumidifier, 6-heating system, 61-hot air blower, 62-air guide pipe, 63-slide rail, 7-automatic cleaning system, 8-discharging auxiliary system, 81-telescopic rod, 82-motor, 9-automatic feeding system, 10-automatic control system, 101-control panel.

[0026] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] It should be noted that if a directional indication is involved in the embodiments of the present invention, the directional indication is only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0029] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0030] like Figures 1 to 4 As shown, an intelligent atomization device includes:

[0031] A frame 1, on which a clothes scattering system 2 is provided;

[0032] The clothes scattering system 2 comprises a main base 21 arranged on the frame 1, a drum 22 arranged in the main base 21, and a cover 23 arranged on the main base 21 for covering the opening of the drum 22. The main base 21 cooperates with the cover 23 to isolate the drum 22 from the outside, and an atomizing through hole 231 is opened on the cover 23;

[0033] Atomizing system 3, which is used to atomize the working fluid into tiny droplets;

[0034] A delivery pipe 4, one end of which is connected to the atomization system 3, and the other end of which is connected to the cover 23 through the atomization through hole 231, so as to deliver the tiny droplets to the drum 22;

[0035] The dehumidification system 5 includes a dehumidifier 51, which is arranged on the frame 1. The main base 21 is provided with a dehumidification hole 211. The dehumidifier 51 extracts the excess working fluid that is atomized into tiny droplets in the main base 21 through the dehumidification hole 211 to control the humidity in the main base 21.

[0036] The drum 22 in the clothing scattering system 2 will continue to roll during the working process, turning and rolling the clothing in the drum 22, so that the clothing can be fully and evenly attached to the working liquid to achieve a uniform coloring effect. The main frame 21 and the cover 23 work together to seal and isolate the drum 22 from the outside world. During the working process, the drum 22 does not contact the outside world. In this embodiment, the cover 23 is a semicircular cover with a flat top surface, the end of the cover 23 away from the main base 21 is the top surface, and the diameter of the end of the cover 23 close to the main base 21 is greater than the diameter of the end of the cover 23 away from the main base 21.

[0037] The atomization system 3 includes an atomization box and a fan. The fan and the atomization box are connected by a pipeline. The wind generated by the fan can enter the atomization box through the pipeline. The atomization box atomizes the working fluid. The fan sends air into the atomization box, and the atomized working fluid is transported from the delivery pipe 4 to the drum 22. The atomization box can be an ultrasonic atomizer, a compression atomizer, or a mesh atomizer, preferably an ultrasonic atomizer. An ultrasonic atomizer sheet is provided in the atomization box. The ultrasonic atomizer sheet can completely convert the working fluid into tiny droplets in the form of ultrasonic vibration. The tiny droplets enter the inside of the drum 22 through the delivery pipe 4. The clothes fully and evenly absorb the working fluid through their own absorption and friction, thereby completing the coloring process of the clothes.

[0038] In this embodiment, the dehumidifier 51 in the dehumidification system 5 is an exhaust fan. When the humidity in the drum 22 exceeds a preset value, the exhaust fan is connected to the dehumidification hole 211 through an exhaust pipe to extract excess tiny droplets of working fluid in the drum 22, thereby maintaining the humidity in the drum 22 within a suitable range, preventing the tiny droplets of working fluid from condensing into water droplets on the inner wall of the drum 22, thereby preventing the water droplets from contacting the clothes and causing contamination to the clothes.

[0039] Working process: put the clothes in the drum 22. When the drum 22 rolls, the delivery pipe 4 delivers the working fluid atomized by the atomization system 3 to the drum 22. The drum 22 turns the clothes so that the clothes fully and evenly absorb the working fluid. After a period of time, when the humidity in the drum 22 reaches the set range, the dehumidification system 5 is started to control the humidity in the drum 22 to remain within a suitable range to avoid the formation of water droplets and protect the clothes from contamination.

[0040] Preferably, the main base 21 is tilted, and the front end of the main base 21 is higher than the rear end of the main base 21, so as to prevent the clothes in the drum from hitting the cover and being contaminated by contact when the drum 22 is working.

[0041] Furthermore, the dehumidification system 5 also includes a sensor, which is disposed in the main base 21 and is used to detect the humidity in the main base 21 .

[0042] The humidity inside the clothing scattering system 2 is sensed by a sensor. When the humidity reaches or exceeds a preset maximum value, the sensor transmits a signal to the dehumidifier 51, and the dehumidifier 51 starts to reduce the humidity inside the clothing scattering system 2, thereby preventing water droplets from condensing on the inner wall of the drum 22.

[0043] Furthermore, an observation window 232 is provided on the machine cover 23 .

[0044] An observation window 232 is provided to facilitate the staff to observe the working status of the drum 22 in real time from the observation window 232;

[0045] In other embodiments, an observation light 233 is provided on one side of the cover 23 close to the drum 22. Since the interior of the drum 22 is dim when working, it is inconvenient for the staff to observe the working status of the drum 22. Therefore, the observation light 233 is added to increase the brightness of the drum 22 to facilitate observation by the staff.

[0046] More preferably, in this embodiment, the number of delivery pipes is set to 2, and the number of delivery pipes 4 is not limited. The number of delivery pipes 4 can be set according to actual conditions, and the staff can see the atomization of the working fluid entering the drum 22 from the output end of the delivery pipe 4 through the observation window 232.

[0047] Furthermore, it also includes a heating system 6 arranged on the frame 1, and the heating system 6 is used to heat the inner space of the main base 21.

[0048] The heating device is used to heat the drum 22 after cleaning; dry the internal space of the main base 21 to prevent water droplets from condensing on the inner walls of the drum 22 and the main base 21. Water droplets rolling down will contaminate the clothes. Therefore, the internal space of the main base 21 is heated by the heating device to prevent water droplets from condensing on the inner wall of the internal space of the main base 21, and to prevent water droplets from remaining and contaminating the next batch of clothes to be processed. Or when the temperature of the drum 22 is too low, the internal space of the main base 21 can be heated by the heating system 6 to keep an optimal working temperature in the drum 22 to improve work efficiency.

[0049] Furthermore, the heating system 6 includes at least one hot air blower 61, which is installed on the top of the main base 21. The air outlet of the hot air blower 61 is provided with an air duct 62, and the air duct 62 is detachably connected to the observation window 232 to transmit hot air to the heating drum 22 in the main base 21.

[0050] The hot air blower 61 is connected to the machine cover 23 through the observation window 232, which increases the use of the observation window 232. When the clothes scattering system 2 is working, the observation window 232 is used to observe the working state of the drum 22; when the drum 22 needs to be heated and dried, hot air enters the drum 22 through the observation window 232. One window has multiple uses and a simplified structure.

[0051] Preferably, the hot air blower 61 is movably mounted on the top of the mainframe 21. The top of the mainframe 21 is provided with a slide rail 63 and a slider that can slide along the extension direction of the slide rail 63, and the hot air blower 61 is mounted on the slider. The hot air blower 61 is arranged to be movable. When the hot air blower 61 is not needed, the hot air blower 61 is pushed to a corner without affecting the opening and closing of the machine cover 23. When the hot air blower 61 is needed, the hot air blower 61 is moved to the top of the machine cover 23 to improve work efficiency.

[0052] Furthermore, it also includes an automatic cleaning system 7 disposed in the main base 21 , and the automatic cleaning system 7 is used for cleaning the drum 22 .

[0053] After the machine is used many times, there will be garbage and sundries such as lint from clothes and chemical raw materials left inside, so an automatic cleaning system 7 is provided to remove the garbage and sundries. The automatic cleaning system 7 is composed of a plurality of nozzles arranged in the main frame 21, and the nozzles are arranged around the drum 22. When cleaning the drum 22, the nozzles start to spray water to wash the drum 22, peeling off the garbage and sundries attached to the drum 22, and the peeled garbage and sundries are then discharged from the drainage hole 213 on the back of the machine along with the water flow.

[0054] In this embodiment, the dehumidification hole 211 and the drainage hole 212 are set to be the same hole, and a three-way pipe is set on the drainage hole 212. The branch pipe located at the top of the three-way pipe is connected to the dehumidifier 51 through the dehumidification pipe, and the position of the dehumidifier 51 is higher than that of the drainage hole 212, so as to prevent water from entering the dehumidifier 51 when the drainage hole 212 is draining water, causing damage to the dehumidifier 51.

[0055] Furthermore, it also includes an automatic feeding system 9 arranged on the frame 1, and the automatic feeding system 9 is used to automatically fill the atomization system 3 with working stock liquid.

[0056] The automatic feeding system 9 is connected to the atomization system 3 through an infusion tube. When the working liquid level in the atomization system 3 drops to a set height, the automatic feeding system 9 automatically adds clean water and working liquid into the atomization system 3 to ensure that the atomization system 3 always has sufficient working liquid to use, automates feeding, and improves work efficiency. The automatic feeding system 9 includes a storage tank and a clean water tank. The storage tank and the clean water tank are connected to the atomization system 3 through different infusion tubes.

[0057] More preferably, a stirring assembly is provided in the storage tank, and the stirring assembly is used to stir the working stock solution to prevent the working stock solution from precipitating and crystallizing.

[0058] Preferably, the automatic feeding system 9 also includes a storage box for storing ozone, which is connected to a liquid storage tank through an infusion tube. The ozone is transported to the liquid storage tank, mixed with the working fluid, and then enters the drum 22. The ozone performs a color fixing treatment on the clothes, making the color on the clothes more durable and less likely to fade.

[0059] Furthermore, a plurality of baffles 221 are disposed in the drum 22 .

[0060] In this embodiment, six baffles 221 are provided on the drum 22. The number of the baffles 221 is not limited and can be set according to actual conditions. The function of the baffles 221 is to break up the clothes when the drum rotates to prevent the clothes from clumping together, thereby ensuring that the clothes fully and evenly absorb the working liquid and the coloring is more stable.

[0061] Furthermore, it also includes a discharging auxiliary system 8 , which is installed on the frame 1 , and a telescopic end of the auxiliary system is connected to the main base 21 .

[0062] The discharging auxiliary system 8 includes a telescopic rod 81 and a motor 82, and the motor 82 is used to drive the telescopic rod 81 to extend and retract. The telescopic rod 81 includes a hydraulic telescopic rod 81 or a pneumatic telescopic rod 81, and the fixed end of the telescopic rod 81 is installed on the frame 1, and the telescopic end of the telescopic rod 81 is connected to the main base 21. When the clothes are processed, the motor 82 is started to drive the telescopic rod 81 to extend, and the main base 21 is pushed out and tilted, and the height of the main base 21 is lowered, so that the staff can collect the processed clothes in the drum 22.

[0063] Furthermore, a drainage groove 212 is provided at the bottom of the main frame 21 .

[0064] After the automatic cleaning system 7 cleans the drum 22 , the water and the lint of the remaining clothes and other garbage and debris are collected in the drainage groove 212 . The drainage groove 212 is connected to the drainage hole 213 , and the water and the lint of the remaining clothes are discharged from the main base 21 through the drainage hole 213 .

[0065] Furthermore, it also includes an automatic control system 10, which is electrically connected to the clothing scattering system 2, the atomizing system 3, the dehumidifying system 5, the heating system 6, the automatic cleaning system 7, the discharging auxiliary system 8 and the automatic feeding system 9. The control panel 101 of the automatic control system 10 is arranged on one side of the main base 21, and the staff can control the entire device through the control panel 101. The automatic control system 10 is arranged to realize the automation of most processes and improve work efficiency.

[0066] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. An intelligent atomization device, characterized in that: include: A frame (1), wherein a clothes scattering system (2) is arranged on the frame (1); A clothes scattering system (2), comprising a main base (21) arranged on the frame (1), a drum (22) arranged in the main base (21), and a cover (23) arranged on the main base (21) for covering an opening of the drum (22); the main base (21) and the cover (23) cooperate to isolate the drum (22) from the outside, and an atomizing through hole (231) is provided on the cover (23); an atomization system (3), which is used to atomize the working fluid into tiny droplets; a delivery pipe (4), one end of the delivery pipe (4) being in communication with the atomization system (3), and the other end of the delivery pipe (4) being in communication with the machine cover (23) through the atomization through hole (231), so as to deliver the tiny droplets into the drum (22); A dehumidification system (5) comprises a dehumidifier (51), wherein the dehumidifier (51) is arranged on the frame (1), and a dehumidification hole (211) is provided on the main engine base (21). The dehumidifier (51) extracts excess working fluid atomized into tiny droplets in the main engine base (21) through the dehumidification hole (211) to control the humidity in the main engine base (21).

2. The intelligent atomization device according to claim 1, characterized in that: The dehumidification system (5) further comprises a sensor, which is arranged in the main engine base (21) and is used to detect the humidity in the main engine base (21).

3. The intelligent atomization device according to claim 1, characterized in that: The machine cover (23) is provided with an observation window (232).

4. The intelligent atomization device according to claim 3, characterized in that: It also comprises a heating system (6) arranged on the frame (1), and the heating system (6) is used to heat the roller (22).

5. The intelligent atomization device according to claim 4, characterized in that: The heating system (6) comprises at least one hot air blower (61), the hot air blower (61) being installed on the top of the main engine base (21), the air outlet of the hot air blower (61) being provided with an air guide duct (62), the air guide duct (62) being detachably connected to the observation window (232) so as to transmit hot air into the main engine base (21) so as to heat the internal space of the main engine base (21).

6. The intelligent atomization device according to claim 1, characterized in that: It also comprises an automatic cleaning system (7) arranged in the main base (21), and the automatic cleaning system (7) is used for cleaning the drum (22).

7. The intelligent atomization device according to claim 1, characterized in that: It also includes an automatic feeding system (9) arranged on the frame (1), and the automatic feeding system (9) is used to automatically fill the atomization system (3) with working stock liquid.

8. The intelligent atomization device according to claim 1, characterized in that: A plurality of baffles (221) are arranged in the drum (22).

9. The intelligent atomization device according to claim 1, characterized in that: It also comprises a material discharging auxiliary system (8), wherein the material discharging auxiliary system (8) is installed on the frame (1), and the telescopic end of the auxiliary system is connected to the main base (21).

10. The intelligent atomization device according to claim 1, characterized in that: A drainage groove (212) is provided at the bottom of the main engine base (21).