Top groove pressing tool for prefabricated laminated slab
By designing a prefabricated laminate top groove pressing tool including bottom tire mold, side template, steel frame and jack, the problem of inconsistent groove shape and specification caused by simple wooden formwork is solved, and more efficient and stable pressure is achieved The formation of grooves improves construction quality and efficiency.
Patent Information
- Application Number
- CN202420966943.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the top grooves of existing prefabricated laminated plates are processed, simple wooden formwork causes the grooves to distort and change, affecting the appearance quality and molding effect, and inconsistent matching of heavy objects leads to the problem of different groove specifications.
A prefabricated laminated plate top groove tool including bottom tire mold, side template, steel frame and jack was designed. Through the connection of embedded channel steel and bolts, the extrusion pressure of the jack ensures the standardization and stability of the groove wood panel. Avoid distortion and specification inconsistency caused by buoyancy.
This tool simplifies the construction process, improves construction quality and efficiency, reduces rework, ensures standardization and visual quality of the press groove, while reducing working strength and time consumption, and improving the degree of integration between the laminated plate and concrete.
Smart Images

Figure CN222207240U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building tools, in particular to a top groove pressing tool for a prefabricated composite plate. Background Art
[0002] With the continuous development of society and the continuous advancement of science and technology, construction-related technologies are also constantly improving. In prefabricated building construction, the interface between the prefabricated components and the post-poured concrete in the integral structure is called the bonding surface, which can be a rough surface or a keyway. The construction of the keyway is to create a concave and convex surface, increase the combination with the post-poured concrete, and ensure the integrity of the structure. At the same time, good keyway construction can improve the visual quality of the prefabricated components and give people a sense of beauty of good construction quality. In the construction process of prefabricated composite panels, the grooves on the composite surface are generally formed by extruding the grooved wooden formwork.
[0003] At present, when the groove is pressed on the top of the prefabricated composite board, a simple wooden formwork is generally used to cover the wooden formwork with heavy objects. This method is easy to cause the groove to be deformed and changed due to buoyancy during construction, affecting the visual quality and molding effect. In addition, the mismatch of the heavy objects will result in the disadvantage of different specifications of the groove. Utility Model Content
[0004] The purpose of the utility model is to solve the following shortcomings in the prior art: at present, when the groove is pressed on the top of the prefabricated composite board, a simple wooden template is generally used to press the groove by covering the wooden template with heavy objects. This construction method is easy to cause the groove to be deformed and changed due to buoyancy, affecting the visual quality and molding effect, and the inconsistency of the matching of the heavy objects will produce the disadvantage of different specifications of the groove. Therefore, a tool for pressing the groove on the top of a prefabricated composite board is proposed.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A top groove pressing tool for a prefabricated composite board comprises a bottom tire mold and a prefabricated composite board body, wherein a mounting groove is provided at the bottom of the bottom tire mold, a pre-buried channel steel is fixedly arranged in the mounting groove, two pre-buried bolts are fixedly connected to the upper surface of the pre-buried channel steel, a side mold is installed on the upper surface of the bottom tire mold, a plurality of grooves are provided on the side mold, and a groove pressing wood board is arranged in each of the grooves;
[0007] A steel frame is installed above the bottom tire mold, and two fixing bolts are arranged on the steel frame. The steel frame is connected by two first nuts and two embedded bolts. A grooved channel steel is arranged on the top of the plurality of grooved wooden boards, and a jack is arranged between the steel frame and the grooved channel steel.
[0008] Preferably, two mounting holes for connecting the embedded bolts are provided on the steel frame, and each of the first nuts is threadedly connected to the corresponding embedded bolt.
[0009] Preferably, the steel frame is provided with two through holes for inserting the fixing bolts, and a plurality of threaded nuts are fixedly connected to the steel frame.
[0010] Preferably, the plurality of threaded nuts are symmetrically arranged, and each of the fixing bolts is threadedly connected to the corresponding threaded nut.
[0011] Preferably, the bottom tire mold is cast by concrete, and a release agent is applied on the surface of the bottom tire mold.
[0012] Preferably, the side formwork is made of steel, and the grooved wooden board is made of pine wood.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The tool is easy to make, the principle is simple, the material is universal, and it is convenient to make on the construction site;
[0015] 2. Simple operation and clear process can ensure the construction quality and greatly speed up the construction speed, reduce the work intensity, improve work efficiency and save time;
[0016] 3. The construction quality is guaranteed, the potential workload caused by rework is reduced, the visual quality is improved, and the bonding degree between the new and old concrete of the composite slab is improved;
[0017] 4. Fixed and standardized operation is simple and easy to learn, which is conducive to promotion and use. By further optimizing the transmission device and material type, the reliability and durability of this product can be further improved and the weight can be reduced, thereby further creating higher economic benefits and use value. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a front structural schematic diagram of a top groove pressing tool for a prefabricated composite plate proposed by the utility model;
[0019] Figure 2 It is a schematic diagram of the front cross-sectional structure of the prefabricated composite board template in the utility model;
[0020] Figure 3 It is a schematic diagram of the front cross-sectional structure of the prefabricated composite panel body in the utility model.
[0021] In the figure: 1 bottom tire formwork, 2 steel frame, 3 fixing bolts, 4 embedded bolts, 5 embedded channel steel, 6 side formwork, 7 grooved wooden board, 8 jack, 9 grooved channel steel, 10 threaded nuts, 11 first nuts, 12 mounting holes, 13 prefabricated composite board body. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] The terms such as "upper", "lower", "left", "right", "middle" and "one" cited in the present utility model are only for the convenience of description and are not used to limit the scope of application of the present utility model. Changes or adjustments in their relative relationships shall be regarded as the scope of application of the present utility model without substantially changing the technical content.
[0024] Reference Figure 1-Figure 3 A prefabricated composite panel top grooving tool comprises a bottom tire mold 1 and a prefabricated composite panel body 13. The bottom of the bottom tire mold 1 is provided with an installation groove, in which an embedded channel steel 5 is fixedly arranged. Two embedded bolts 4 are fixedly connected to the upper surface of the embedded channel steel 5. A side template 6 is installed on the upper surface of the bottom tire mold 1. A plurality of grooves are provided on the side template 6. A grooved wooden board 7 is arranged in each groove. A steel frame 2 is installed above the bottom tire mold 1. The steel frame 2 reasonably selects the model and size of the material according to the span size of the composite panel. Generally, it can be welded with national standard channel steel, I-beam or H-beam with a number between 14# and 25#. If the span is large, double-piece channel steel can also be used. Two fixing bolts 3 are arranged on the steel frame 2. The steel frame 2 is connected by two first nuts 11 and two embedded bolts 4. A grooved channel steel 9 is arranged on the top of the plurality of grooved wooden boards 7, and a jack 8 is arranged between the steel frame 2 and the grooved channel steel 9.
[0025] The steel frame 2 is provided with two mounting holes 12 for connecting the embedded bolts 4, each first nut 11 is threadedly connected to the corresponding embedded bolt 4, the steel frame 2 is provided with two through holes for inserting the fixing bolts 3, the steel frame 2 is fixedly connected with a plurality of threaded nuts 10, the plurality of threaded nuts 10 are symmetrically arranged, each fixing bolt 3 is threadedly connected to the corresponding threaded nut 10, the bottom tire mold 1 is cast by concrete, the concrete grade is selected to be C20 or above, the surface is smoothed, and the surface flatness is controlled by a long aluminum alloy scraper, and the cover The film is applied and watered for 14 days. If the bottom mold 1 has many cracks, surface treatment is required. The edge line of the template is released with an ink fountain, and the bottom mold 1 is painted with a release agent or template oil. Cover it with plastic oil paper to prevent dust accumulation, so that the bottom mold 1 can fully absorb the release agent or template oil. The side template 6 is made of steel, and the grooved wooden board 7 is made of pine wood. The grooved wooden board 7 is made of hard and light material due to the high frequency of manual handling during construction. Therefore, it is more appropriate to use wooden squares, and it is more appropriate to choose pine wood with a moderate moisture content.
[0026] In the utility model, according to the construction sequence of the prefabricated composite slab, after the reinforcement of the prefabricated composite slab is tied and the formwork is installed, the steel frame 2 can be installed. The steel frame 2 is made of welded steel and has good rigidity and stability. The steel frame 2 is provided with mounting holes 12, so that the upper ends of the embedded bolts 4 pass through the corresponding mounting holes 12, so that the embedded bolts 4 are threadedly connected with the first nuts 11, and the steel frame 2 can be firmly fixed on the ground. At the same time, since the embedded bolts 4 are welded with the embedded channel steels 5, the steel frame 2 has good pull-out resistance. After the concrete of the prefabricated composite slab is poured, the grooved wooden board 7 should be immediately laid in the groove of the side formwork 6. Since the concrete itself has a large density and a certain buoyancy, it is difficult for the grooved wooden board 7 to be pressed into the groove. The grooved channel steel 9 is laid on the top of the grooved wooden board 7. The grooved channel steel 9 can choose I-beams or H-shaped steels between 14# and 18#.
[0027] Place the jack 8 between the steel frame 2 and the grooved channel steel 9, start the jack 8, and the extrusion force of the jack 8 is evenly transmitted to the grooved wooden board 7 through the grooved channel steel 9, and then the grooved wooden board 7 is pressed into the groove to squeeze out the excess concrete from the surface. After the groove is in place, turn each fixing bolt 3, the fixing bolt 3 and the threaded nut 10 are threadedly connected, and the fixing bolt 3 is tightened. The bottom surface of the fixing bolt 3 and the surface of the grooved channel steel 9 are tightly attached to fix the continuous pressure, and then the jack 8 is unloaded, and the jack 8 can flow to the next board, a total of During construction, the concrete surface should be finished and smoothed. When the concrete is about to set, the grooved channel steel 9 and the grooved wooden board 7 should be removed in time to prevent the concrete from sticking to the grooved wooden board 7. When removing, loosen the fixing bolts 3 on both sides evenly, and then remove the first nut 11 of the embedded bolt 4, dismantle the steel frame 2 as a whole, and transfer to the next board construction after maintenance. After final setting, the surface should be roughened in time according to the strength change, which can effectively avoid the groove from being deformed and changing, affecting the visual quality and molding effect, and can also prevent the groove from being inconsistent in specifications.
[0028] In the present invention, unless otherwise clearly specified or limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense.
[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A top groove pressing tool for a prefabricated composite panel, comprising a bottom mold (1) and a prefabricated composite panel body (13), characterized in that: The bottom of the bottom tire mold (1) is provided with a mounting groove, an embedded channel steel (5) is fixedly arranged in the mounting groove, and two embedded bolts (4) are fixedly connected to the upper surface of the embedded channel steel (5). A side mold (6) is installed on the upper surface of the bottom tire mold (1), and a plurality of grooves are formed on the side mold (6), and a groove pressing wood board (7) is arranged in each of the grooves; A steel frame (2) is installed above the bottom tire mold (1), two fixing bolts (3) are arranged on the steel frame (2), the steel frame (2) is connected via two first nuts (11) and two embedded bolts (4), a grooved channel steel (9) is arranged on the top of the plurality of grooved wooden boards (7), and a jack (8) is arranged between the steel frame (2) and the grooved channel steel (9).
2. A prefabricated composite panel top groove pressing tool according to claim 1, characterized in that The steel frame (2) is provided with two mounting holes (12) for connecting the embedded bolts (4), and each of the first nuts (11) is threadedly connected to the corresponding embedded bolt (4).
3. A prefabricated composite board top groove pressing tool according to claim 1, characterized in that: The steel frame (2) is provided with two through holes for inserting the fixing bolts (3), and a plurality of threaded nuts (10) are fixedly connected to the steel frame (2).
4. A prefabricated composite panel top groove pressing tool according to claim 3, characterized in that: The plurality of threaded nuts (10) are symmetrically arranged, and each fixing bolt (3) is threadedly connected to a corresponding threaded nut (10).
5. The top groove pressing tool for prefabricated composite panels according to claim 1, characterized in that: The bottom tire mold (1) is cast by concrete, and a release agent is applied to the surface of the bottom tire mold (1).
6. The top groove pressing tool of a prefabricated composite board according to claim 1, characterized in that: The side formwork (6) is made of steel, and the grooved wood board (7) is made of pine wood.
