Bracket device

Abstract

The utility model relates to a bracket device, and relates to the technical field of tunnel construction equipment, the bracket device comprises a bracket body and a track, and the track is used for leading a trolley onto the bracket body; the bracket body comprises a bottom frame, a top frame and a plurality of first supports, the first supports are arranged between the bottom frame and the top frame and connected with the bottom frame and the top frame, and the first supports are perpendicular to the bottom frame and the top frame; the frame further comprises a plurality of second supports, the second supports are arranged between the adjacent first supports and connected with the bottom frame and the top frame, and the second supports and the first supports are arranged in an acute angle mode. The top frame and the bottom frame are connected through the first support and the second support to form a stable bearing structure, the stability of the bracket device can be enhanced through the arrangement of the first support and the second support, large loads and impact force can be borne, the bearing capacity and stability of the bracket device are improved, and the bracket device can stably bear the shield machine trolley.

Description

Technical Field

[0001] The present application relates to the technical field of tunnel construction equipment, and in particular to a bracket device. Background Art

[0002] In recent years, with the vigorous development of my country's transportation infrastructure construction, the number and scale of tunnel projects have also shown a trend of continuous growth. In these tunnel projects, hydraulic cylinder push brackets are widely used as a common translation device. Although this method has certain practicality, it also has some potential shortcomings.

[0003] First, the hydraulic cylinder push bracket has high requirements on the flatness and quality of the ground at the construction site in order to withstand the huge reaction force and friction generated during the push; if the ground conditions are not good, the bracket may tilt or deviate in direction, affecting the accuracy and stability of the translation; secondly, the push speed of the hydraulic cylinder is limited. In order to ensure the safety and stability of the translation process, the push speed is usually not too fast, which may limit the translation speed of the shield machine trolley and thus affect the progress of the project; in addition, the use of hydraulic cylinders to push the bracket translation requires more equipment, including hydraulic cylinders, pump stations, thin steel plates, lubricants, etc., which increases the cost and maintenance difficulty of the project, and the operation is also more complicated, and may affect the surrounding environment. Therefore, it is urgent to develop a bracket device with high structural strength, good stability and cost reduction. Utility Model Content

[0004] In order to develop a bracket device with high structural strength, good stability and reduced cost, the present application provides a bracket device.

[0005] The present application provides a bracket device that adopts the following technical solution:

[0006] A bracket device includes a track for introducing a trolley onto the bracket device, and also includes a bracket body, the bracket body includes a bottom frame, a top frame and a plurality of first supports, the plurality of first supports are arranged between the bottom frame and the top frame and connect the bottom frame and the top frame, the first supports are arranged perpendicular to the bottom frame and the top frame; and also includes a plurality of second supports, the second supports are arranged between adjacent first supports and connect the bottom frame and the top frame, the second supports are arranged at an acute angle to the first supports.

[0007] By adopting the above technical scheme, when working, the trolley is guided to the top frame of the bracket body by docking with the trolley through the track, and the trolley is supported by the top frame; the present application utilizes a first support arranged in a direction perpendicular to the base frame and the top frame, and a second support is arranged between adjacent first supports to connect the base frame and the top frame and form an acute angle with the first support, these components are interconnected to form a stable bearing structure, and the arrangement of vertical supports can effectively enhance the stability of the bracket device, prevent twisting and deformation, and can withstand large loads and impact forces, thereby improving the bearing capacity and stability of the bracket device, so that the bracket device of the present application can stably carry the shield machine trolley and move stably; and compared with the existing hydraulic cylinder push bracket, the bracket device of the present application does not need to be used in conjunction with other equipment, thereby saving costs and ensuring safety during movement.

[0008] In a specific possible implementation manner, the second support is arranged at an angle of 30°-60° with the first support.

[0009] By adopting the above technical solution, the connection points between the bottom frame and the top frame can be increased by setting the second support, thereby improving the load-bearing capacity of the entire bracket device, enabling it to withstand a greater weight or load. The second support is set at an angle of 30°-60° to the first support. Within this angle range, a more solid triangular support structure can be formed, thereby enhancing the overall stability of the bracket device and enabling it to better resist the effects of external forces and loads; and it can better balance structural stability and space utilization. The angle within this range can provide sufficient support force without occupying excessive space.

[0010] In a specific possible implementation manner, the arrangement directions of two adjacent second supports are intersecting.

[0011] By adopting the above technical solution, by arranging the two adjacent second supports in a cross-setting manner, support can be provided in multiple directions, making the entire bracket structure more solid and stable, further enhancing the stability and strength of the structure, and at the same time evenly distributing the load, reducing the deflection and deformation of the structure, thereby improving the safety and reliability of the bracket device.

[0012] In a specific possible embodiment, the end of the second support is at least partially in contact with the end of the first support.

[0013] By adopting the above technical solution, a tighter connection is formed between the first support and the second support, making the entire structure more solid and stable, helping to reduce the shaking and movement of the structure and improving the stability of the entire bracket device. The design can also effectively share the load, reduce stress concentration in the structure, and extend its service life.

[0014] In a specific possible implementation manner, it further includes a plurality of third supports, which are arranged along the periphery of the bottom frame and the top frame, and the ends of the bottom frame and the top frame are respectively connected through the corresponding third supports.

[0015] By adopting the above-mentioned technical solution, the third support is arranged along the periphery of the bottom frame and the top frame to form a peripheral support for the entire bracket device. The peripheral setting of the third support can help to evenly distribute the load, reduce local pressure, and reduce stress concentration, thereby improving the bearing capacity of the entire bracket structure, effectively increasing the overall stability and structural strength of the bracket device, and improving the bearing capacity and operational convenience of the entire device.

[0016] In a specific possible implementation manner, a reinforcing rod is provided between the third support and the first support and / or the top frame.

[0017] By adopting the above technical solution, the reinforcing rod is used to provide an additional connection point, and the third support is tightly connected to the first support or the top frame. Such a design can disperse the load, reduce the deformation of the structure, and increase the overall stability.

[0018] In a specific possible implementation manner, the top frame and the bottom frame are rectangular frames, the length of the top frame is greater than the length of the bottom frame, and the width of the top frame is equal to the width of the bottom frame.

[0019] By adopting the above technical solution and utilizing the different sizes and rectangular designs of the top frame and the bottom frame, the entire structure forms an inverted trapezoidal structure. The inverted trapezoidal structure has better stability than a simple parallel structure. The inverted trapezoidal structure can distribute weight more effectively. The longer side of the top frame provides greater stability, while the shorter side of the bottom frame can effectively lower the center of gravity of the structure, reduce the possibility of tilting and shaking, provide better stability and support, and ensure the stability and safety of the bracket device during use; and the larger length of the top frame can provide a larger support area for the trolley, making the stability of the entire structure higher.

[0020] In a specific possible implementation manner, a plurality of reinforcing beams are provided in the top frame and / or the bottom frame, and the reinforcing beams are evenly distributed along the length direction.

[0021] By adopting the above technical solution and setting reinforcing beams inside the top frame and the bottom frame, the bearing capacity of the structure can be improved without increasing the overall size. The deformation of the structure can be reduced by increasing the rigidity and strength of the structure, and the possibility of local stress concentration can be reduced, thereby improving the durability and safety of the structure.

[0022] In a specific possible implementation manner, it also includes a supporting frame, which is detachably connected to the top frame, and the trolley is guided onto the supporting frame through the track.

[0023] By adopting the above technical solution, compared with the original top frame carrying trolley, the detachable support frame allows customization of supporting devices of different types and sizes according to specific needs to accommodate workpieces or loads of different shapes and sizes, and the detachability of the support frame makes installation and maintenance easier.

[0024] In a specific possible implementation manner, it further includes a moving component, wherein the moving component is arranged on the bracket body to enable the bracket body to move.

[0025] By adopting the above technical solution, since the shield machine needs to move forward continuously during the construction process, the movable components on the bracket body are arranged, and the movability of the bracket body allows the bracket device to move with the movement of the shield machine, without the need for additional disassembly and reinstallation, thereby improving construction efficiency.

[0026] In summary, the present application includes at least one of the following beneficial technical effects:

[0027] 1. The bracket device of the present application has high structural strength and good stability. It is welded by section steel. It mainly forms a stable bearing structure through the design of the top frame, the bottom frame, the first support, the second support, the third support and the reinforcing beam, which can enhance the stability of the bracket device, prevent distortion and deformation, and withstand large loads and impact forces, thereby improving the bearing capacity and stability of the bracket device, so that the bracket device of the present application can stably carry the shield machine trolley and move stably. In addition, compared with the existing hydraulic cylinder push bracket, the bracket device of the present application does not need to be used with other equipment, thereby saving costs and ensuring safety during movement;

[0028] 2. This application can adapt to different types of shield machine rear supporting trolleys by adjusting the size and contact area of ​​the support frame, which has great flexibility. This design allows users to change and adjust according to the needs of different engineering projects or different stages, thereby improving the versatility of the equipment, and the detachability of the support frame can be easily replaced or repaired;

[0029] 3. The bracket device of the present application is suitable for various types of shield machine rear supporting trolleys and can be widely used in the field of tunnel construction. By optimizing the design and manufacturing process, it can further improve the translational transportation efficiency of the shield machine rear supporting trolley and reduce the construction cost, and has broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram for illustrating the structure of a bracket device according to a first embodiment of the present application.

[0031] Figure 2It is a front view for showing the bracket device of the embodiment of the present application.

[0032] Figure 3 It is a top view for illustrating the bracket device of the embodiment of the present application.

[0033] Figure 4 It is a side view for illustrating the bracket device of the second embodiment of the present application.

[0034] Explanation of the accompanying drawings: 1. bracket body; 11. bottom frame; 12. top frame; 2. track; 3. first support; 4. second support; 5. third support; 6. reinforcing rod; 7. reinforcing beam; 8. supporting frame; 9. moving component. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1-4 This application is described in further detail.

[0036] Embodiment 1

[0037] Please refer to Figure 1-3 As shown, the embodiment of the present application discloses a bracket device, including a bracket body 1, the bracket body 1 includes a bottom frame 11, a top frame 12 and a plurality of first supports 3, the top frame 12 is used to carry a rear supporting trolley of a shield machine, the plurality of first supports 3 are arranged between the bottom frame 11 and the top frame 12 and connect the bottom frame 11 and the top frame 12, the first supports 3 are arranged perpendicular to the bottom frame 11 and the top frame 12, in this embodiment, the first supports 3 are arranged vertically, the bottom frame 11 and the top frame 12 are arranged horizontally, the bottom frame 11, the top frame 12 and the plurality of first supports 3 include but are not limited to being made of H-shaped steel, the bottom frame 11, the top frame 12 and the plurality of first supports 3 include but are not limited to being connected into an integrated structure by welding;

[0038] The first support 3 is arranged in a direction perpendicular to the bottom frame 11 and the top frame 12. These components are connected to each other to form a stable bearing structure. The arrangement of the vertical support can effectively enhance the stability of the bracket device, prevent distortion and deformation, and withstand large loads and impact forces, thereby improving the bearing capacity and stability of the bracket device, so that the bracket device of the present application can stably carry the shield machine trolley and enable the trolley to move stably;

[0039] The bracket device further includes a track 2. In this embodiment, two tracks 2 are provided. The tracks 2 are provided along the moving direction of the shield machine. The tracks 2 are provided on the top frame 12. In this embodiment, the tracks 2 include but are not limited to being welded on the top frame 12. The tracks 2 are used to introduce the trolley of the shield machine onto the top frame 12.

[0040] The bracket device also includes a plurality of second supports 4. In the present embodiment, the second supports 4 are tilted. The second supports 4 include but are not limited to being made of H-shaped steel. The second supports 4 are arranged between adjacent first supports 3 and connect the bottom frame 11 and the top frame 12. In the present embodiment, the second supports 4 are connected to the bottom frame 11 and the top frame 12 by welding, but are not limited to the welding connection. The second supports 4 and the first supports 3 are arranged at an angle of 30°-60°. The arrangement of the second supports 4 can increase the connection points between the bottom frame 11 and the top frame 12, thereby improving the bearing capacity of the entire bracket device, so that it can withstand a greater weight or load. The second supports 4 and the first supports 3 are arranged at an acute angle to form a more solid triangular support structure, thereby enhancing the overall stability of the bracket device and enabling it to better resist the effects of external forces and loads.

[0041] The end of the second support 4 is at least partially in contact with the end of the first support 3; thereby forming a tighter connection between the first support 3 and the second support 4, making the entire structure more solid and stable, helping to reduce the shaking and movement of the structure, and improving the stability of the entire bracket device. In addition, this design can also effectively share the load, reduce the stress concentration of the structure, and extend its service life;

[0042] The setting directions of two adjacent second supports 4 are intersecting; thus, support can be provided in multiple directions, making the entire bracket structure more solid and stable, further enhancing the stability and strength of the structure, and at the same time evenly distributing the load, reducing the deflection and deformation of the structure, thereby improving the safety and reliability of the bracket device;

[0043] During the manufacturing process, firstly, the steel sections are cut and welded according to the design dimensions to complete the construction of the bottom frame 11, the top frame 12, a plurality of first supports 3 and a plurality of second supports 4. The welded bracket device is quality inspected to ensure that its structural strength and stability meet the use requirements; then the track 2 is welded to the top frame 12, and the flatness and stability of the track 2 are ensured;

[0044] When in use, first send the rear supporting trolley of the shield machine to the bracket device in sequence, connect the trolley with the track 2 and guide the trolley to the top frame 12 of the bracket body 1, support the trolley by the top frame 12, and use the anti-slip device to fix the wheels of the trolley to prevent it from moving, then start the winch or other power device, and slowly pull the trolley to the predetermined position by pulling the wire rope. During the translation process, use the winch or other power device to pull it, which is simple and convenient to operate, safe and reliable.

[0045] The bracket device also includes a plurality of third supports 5. In the present embodiment, the third supports 5 include but are not limited to being made of H-shaped steel. The third supports 5 are arranged along the periphery of the bottom frame 11 and the top frame 12. The end of the bottom frame 11 and the end of the top frame 12 are respectively connected through corresponding third supports 5. In the present embodiment, the third supports 5 and the bottom frame 11 and the top frame 12 include but are not limited to being connected by welding. The third supports 5 are arranged along the periphery of the bottom frame 11 and the top frame 12 to form a peripheral support for the entire bracket device. The peripheral arrangement of the third supports 5 can help evenly distribute the load, reduce local pressure, and reduce stress concentration, thereby improving the bearing capacity of the entire bracket structure, effectively increasing the overall stability and structural strength of the bracket device, and improving the bearing capacity and operational convenience of the entire device.

[0046] A reinforcing rod 6 is provided between the third support 5 and the first support 3 and / or the top frame 12. In the present embodiment, a reinforcing rod 6 is provided between the third support 5 and the first support 3 and the top frame 12. The reinforcing rod 6 can provide an additional connection point to tightly connect the third support 5 with the first support 3 or the top frame 12. Such a design can disperse the load, reduce deformation of the structure, and increase overall stability.

[0047] The top frame 12 and the bottom frame 11 are rectangular frames, the length of the top frame 12 is greater than the length of the bottom frame 11, and the width of the top frame 12 is equal to the width of the bottom frame 11, that is, the third support 5 is inclined, and the third support 5 connects the top frame 12 and the bottom frame 11 to form an inverted trapezoidal shape. In this embodiment, the third support 5 and the top frame 12 include but are not limited to being arranged at an angle of 30°-45°;

[0048] Through the different sizes and rectangular designs of the top frame 12 and the bottom frame 11, the entire structure forms an inverted trapezoidal structure. Compared with a simple parallel structure, the inverted trapezoidal structure has better stability and can distribute weight more effectively. The longer side of the top frame 12 provides greater stability, while the shorter side of the bottom frame 11 can effectively lower the center of gravity of the structure, reduce the possibility of tilting and shaking, provide better stability and support, and ensure the stability and safety of the bracket device during use; and the larger length of the top frame 12 can provide a larger support area for the trolley, making the stability of the entire structure higher.

[0049] A plurality of reinforcing beams 7 are provided in the top frame 12 and / or the bottom frame 11, and the plurality of reinforcing beams 7 are evenly distributed along the length direction. In the present embodiment, a plurality of reinforcing beams 7 are provided in the top frame 12, and the arrangement direction of the plurality of reinforcing beams 7 is the same as the width direction of the top frame 12, and the plurality of reinforcing beams 7 are evenly distributed along the length direction of the top frame 12. By arranging reinforcing beams 7 inside the top frame 12 and the bottom frame 11, the bearing capacity of the structure can be improved without increasing the overall size, and the deformation of the structure can be reduced by increasing the rigidity and strength of the structure, and the possibility of local stress concentration can be reduced, thereby improving the durability and safety of the structure.

[0050] The bracket device also includes a moving component 9, which is arranged on the bracket body 1 for the bracket body 1 to move; in the present embodiment, the moving component 9 includes but is not limited to a roller component; since the shield machine needs to move forward continuously during the construction process, by utilizing the setting of the moving component 9 on the bracket body 1, the mobility of the bracket body 1 enables the bracket device to move along with the movement of the shield machine, and can be used without additional disassembly and reinstallation, thereby improving construction efficiency.

[0051] The implementation principle of a bracket device in the embodiment of the present application is as follows: the bracket device of the present application has high structural strength and good stability, and is welded by section steel. The top frame 12, the bottom frame 11, the first support 3, the second support 4, the third support 5 and the reinforcing beam 7 are mainly designed to form a stable bearing structure, enhance the stability of the bracket device, prevent distortion and deformation, and be able to withstand large loads and impact forces, thereby improving the bearing capacity and stability of the bracket device;

[0052] During the manufacturing process, firstly, the steel sections are cut and welded according to the design dimensions, and the structures of the bottom frame 11, the top frame 12, and a plurality of first supports 3, second supports 4, third supports 5, reinforcing beams 7, and reinforcing rods 6 are completed and welded into an integrated structure. The quality of the welded bracket device is inspected to ensure that its structural strength and stability meet the use requirements, and then the track 2 is welded to the top frame 12, and the flatness and stability of the track 2 are ensured;

[0053] When in use, first send the shield machine rear supporting trolley to the bracket device in sequence, connect the trolley with the track 2 to guide the trolley to the top frame 12 of the bracket body 1, support the trolley through the top frame 12, and use the anti-slip device to fix the trolley wheels to prevent it from moving, then start the winch or other power device, and slowly pull the trolley to the predetermined position by pulling the wire rope to complete the moving work. During the pulling process, pay attention to the movement of the trolley and the stability of the bracket to ensure the smoothness and safety of the translation process;

[0054] The bracket device of the present application is suitable for various types of rear supporting trolleys for shield machines and can be widely used in the field of tunnel construction. By optimizing the design and manufacturing process, the translational transportation efficiency of the rear supporting trolleys for shield machines can be further improved, and the construction cost can be reduced. It has broad application prospects. Compared with the existing hydraulic cylinder push bracket, the bracket device of the present application does not need to be used in conjunction with other equipment, thereby saving costs and ensuring safety during the movement process.

[0055] Embodiment 2

[0056] Please refer to Figure 4 As shown, the difference between this embodiment and the first embodiment is that the bracket device of this embodiment also includes a supporting frame 8, and the supporting frame 8 is detachably connected to the top frame 12, and the trolley is guided to the supporting frame 8 through the track 2. In this embodiment, the supporting frame 8 and the top frame 12 include but are not limited to being detachably connected by bolt connection, and the supporting frame 8 can be customized with supporting devices of different types and sizes according to specific needs to adapt to the use of shield machine trolleys of different shapes and sizes.

[0057] The implementation principle of Example 2 is: the detachable design of the support frame 8 allows the user to customize its shape and size according to different needs, which has great flexibility for the need to support various types and sizes of trolleys, especially shield machine trolleys. This design allows the user to make changes and adjustments according to the needs of different engineering projects or different stages, thereby improving the versatility of the equipment.

[0058] Furthermore, the detachable nature of the support bracket 8 allows for easy replacement or repair without the need to dismantle the entire bracket device, which makes maintenance and repair work easier. The detachable design also makes it easy to use different support brackets 8 for different tasks, thereby reducing equipment costs and storage space requirements.

[0059] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A bracket device, comprising a track, wherein the track is used to introduce a trolley onto the bracket device, characterized in that: The invention comprises a bracket body (1), wherein the bracket body (1) comprises a bottom frame (11), a top frame (12) and a plurality of first supports (3), wherein the plurality of first supports (3) are arranged between the bottom frame (11) and the top frame (12) and connect the bottom frame (11) and the top frame (12), and the first supports (3) are arranged perpendicular to the bottom frame (11) and the top frame (12); and further comprises a plurality of second supports (4), wherein the second supports (4) are arranged between adjacent first supports (3) and connect the bottom frame (11) and the top frame (12), and the second supports (4) and the first supports (3) are arranged at an acute angle.

2. The bracket device according to claim 1, characterized in that: The second support (4) is arranged at an angle of 30°-60° with the first support (3).

3. The bracket device according to claim 2, characterized in that: The arrangement directions of two adjacent second supports (4) are intersecting.

4. The bracket device according to claim 2, characterized in that: The end of the second support (4) at least partially contacts the end of the first support (3).

5. The bracket device according to claim 2, characterized in that: It also includes a plurality of third supports (5), wherein the third supports (5) are arranged along the periphery of the bottom frame (11) and the top frame (12), and the ends of the bottom frame (11) and the top frame (12) are respectively connected through the corresponding third supports (5).

6. The bracket device according to claim 5, characterized in that: A reinforcing rod (6) is provided between the third support (5) and the first support (3) and / or the top frame (12).

7. The bracket device according to claim 5, characterized in that: The top frame (12) and the bottom frame (11) are rectangular frames, the length of the top frame (12) is greater than the length of the bottom frame (11), and the width of the top frame (12) is equal to the width of the bottom frame (11).

8. The bracket device according to claim 1, characterized in that: A plurality of reinforcing beams (7) are provided in the top frame (12) and / or the bottom frame (11), and the reinforcing beams (7) are evenly distributed along the length direction.

9. The bracket device according to claim 1, characterized in that: It also comprises a support frame (8), wherein the support frame (8) is detachably connected to the top frame (12), and the trolley is guided onto the support frame (8) via the track (2).

10. The bracket device according to claim 1, characterized in that: It also comprises a moving component (9), wherein the moving component (9) is arranged on the bracket body (1) to enable the bracket body (1) to move.

Images