Wear-resistant impeller mechanism convenient to maintain
By adopting anti-corrosion coating, welding wire, lining plate and slider design in the impeller mechanism, the wear resistance of the impeller is improved, and convenient disassembly and maintenance of the impeller is achieved through structures such as fixing ring and bottom plate, solving impeller wear and Maintenance problems.
Patent Information
- Application Number
- CN202421178262.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing impellers have serious wear and inconvenient maintenance during use, especially the blades are mostly welded to the impeller shaft, which is difficult to disassemble, resulting in difficult maintenance.
A wear-resistant impeller mechanism including a fixed structure, a first impeller and a second impeller is designed to improve the wear resistance of the impeller through anti-corrosion coating, welding wire, liner and slider, and facilitate the structure of the fixing ring and bottom plate. Disassembly and maintain.
It effectively improves the service life of the impeller, and simplifies the maintenance process through a convenient disassembly mechanism, making the operation more convenient.
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Figure CN222208023U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of impeller mechanisms, in particular to a wear-resistant impeller mechanism which is convenient to maintain. Background Art
[0002] Impeller refers to the wheel disk with moving blades, which is a component of the impulse turbine rotor, and can also refer to the general term for the wheel disk and the rotating blades installed thereon. The wear of the impeller is related to the composition, particle size, concentration, shape, impact speed, impact angle of the abrasive, the chemical composition, properties, temperature and humidity of the gas, and the unevenness of the gas flow inside the impeller accelerates the wear, which requires improving the wear resistance of the impeller; the existing impeller has certain disadvantages when used, and the wear resistance of the impeller can be improved by using materials with high hardness and good wear resistance, which not only brings difficulties to the impeller manufacturing process, but also is unreasonable from an economic point of view. When the blades are severely worn, they need to be replaced. The blades are mostly welded on the impeller shaft, which is difficult to disassemble and inconvenient to maintain. For this reason, we propose a wear-resistant impeller mechanism that is easy to maintain. Utility Model Content
[0003] The main purpose of the utility model is to provide a wear-resistant impeller mechanism that is easy to maintain and can effectively solve the problems in the background technology.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0005] A wear-resistant impeller mechanism that is easy to maintain comprises a fixed structure, wherein a second impeller is embedded and installed inside the fixed structure, and the second impeller is in multiple groups; and a first impeller is embedded and installed on the upper surface of the fixed structure, and the first impeller is in multiple groups.
[0006] In a preferred embodiment, the fixing structure includes an impeller shaft, a fixing ring, a top plate, a first fixing groove, a second fixing groove, and a bottom plate. The lower surface of the impeller shaft is provided with a first fixing groove at an edge position, and the first fixing grooves are provided in multiple groups. The lower surface of the impeller shaft is provided with a second fixing groove on one side of the first fixing groove. The surface of the impeller shaft is provided with a top plate near the upper position, and the surface of the impeller shaft is provided with a bottom plate near the lower position. The surface of the impeller shaft is provided with fixing rings on the opposite sides of the top plate and the bottom plate, and the fixing rings are provided in two groups.
[0007] In a preferred embodiment, the first impeller includes an anti-corrosion coating, a first slider, a welding wire, a lining plate, and a first blade. The first slider is fixedly mounted on one side surface of the anti-corrosion coating, the first blade is embedded and mounted in a lower position inside the anti-corrosion coating, the lining plate is fixedly mounted on the upper surface of the first blade, and the welding wire is fixedly mounted on the upper surface of the lining plate.
[0008] In a preferred embodiment, the fixing structure and the first impeller are embedded and installed in the first fixing groove through an anti-corrosion coating, the first sliding block is embedded and installed in the second fixing groove, and the anti-corrosion coating is located above the top plate.
[0009] In a preferred embodiment, the second impeller includes a second slider and a second blade, and the second slider is fixedly mounted on one side surface of the second blade.
[0010] In a preferred embodiment, the fixing structure and the second impeller are embedded in the first fixing groove through the second blade and are located near the bottom, and the second blade is located between the bottom plate and the top plate, and the second slider is embedded in the second fixing groove.
[0011] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:
[0012] In the utility model, by setting up the first impeller, its corrosion resistance and wear resistance can be improved through anti-corrosion coating, welding wire and lining plate, thereby increasing the service life of the impeller. By setting up the impeller shaft, the user can disassemble the anti-corrosion coating and the second blade through the fixing ring, which is convenient for maintenance and operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the overall structure of a wear-resistant impeller mechanism that is easy to maintain in the utility model;
[0014] Figure 2 This is a top view of the overall structure of a wear-resistant impeller mechanism that is easy to maintain in the utility model;
[0015] Figure 3 This is a cross-sectional view of the impeller shaft of a wear-resistant impeller mechanism that is easy to maintain in the utility model;
[0016] Figure 4 This is a top view of an anti-corrosion coating of a wear-resistant impeller mechanism that is easy to maintain in the utility model;
[0017] Figure 5 This is a detailed view of the interior of the first impeller of the utility model, which is a wear-resistant impeller mechanism that is easy to maintain.
[0018] In the figure: 1. fixed structure; 101. impeller shaft; 102. fixed ring; 103. top plate; 104. first fixed groove; 105. second fixed groove; 106. bottom plate; 2. first impeller; 201. anti-corrosion coating; 202. first slider; 203. welding wire; 204. lining plate; 205. first blade; 3. second impeller; 301. second slider; 302. second blade. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0020] Reference Figure 1-5 , a wear-resistant impeller mechanism that is easy to maintain, comprising a fixed structure 1, a second impeller 3 is embedded and installed inside the fixed structure 1, and the second impeller 3 is multiple groups, and a first impeller 2 is embedded and installed on the upper surface of the fixed structure 1, and the first impeller 2 is multiple groups;
[0021] The fixing structure 1 includes an impeller shaft 101, a fixing ring 102, a top plate 103, a first fixing groove 104, a second fixing groove 105, and a bottom plate 106. The first fixing groove 104 is provided at the edge of the lower surface of the impeller shaft 101. The first fixing groove 104 is provided in multiple groups. The second fixing groove 105 is provided on one side of the first fixing groove 104 on the lower surface of the impeller shaft 101. The top plate 103 is installed on the surface of the impeller shaft 101 near the upper position. The bottom plate 106 is installed on the surface of the impeller shaft 101 near the lower position. The surface of the impeller shaft 101 is located between the top plate 103 and the bottom plate 106. 6 are sleeved with fixing rings 102 on the opposite sides, and the fixing rings 102 are in two groups. The inner surface of the fixing rings 102 and the surface of the impeller shaft 101 are provided with threads; the first impeller 2 comprises an anti-corrosion coating 201, a first slider 202, a welding wire 203, a lining plate 204, and a first blade 205. The first slider 202 is fixedly installed on one side surface of the anti-corrosion coating 201, and the first blade 205 is embedded and installed in the anti-corrosion coating 201 near the lower position. The upper surface of the first blade 205 is fixedly installed with a lining plate 204, and the upper surface of the lining plate 204 is fixedly installed with a welding wire 203, and the welding wire 203 and the lining plate 204 are fixedly installed. The purpose is to improve the wear resistance of the first blade 205, and the welding wire 203 or welding rod is beneficial to improving the surface quality of the first blade 205, so as to protect the first blade 205 and increase the service life of the first blade 205. The welding rod is generally selected from D217, D237, etc. The D217 and D237 surfacing metals belong to horse body steel, which have certain wear resistance and impact resistance; the fixed structure 1 and the first impeller 2 are embedded and installed in the first fixed groove 104 through the anti-corrosion coating 201, and the first slider 202 is embedded and installed in the second fixed groove 105, and the anti-corrosion coating 201 is located above the top plate 103; the second impeller 3 comprises a second slider 301 and a second blade 302. The second slider 301 is fixedly mounted on one side surface of the second blade 302. The first slider 202 and the second slider 301 can move freely inside the second fixing groove 105, so it is easy to disassemble. When formally assembled, it is fixed by the fixing ring 102, the top plate 103 and the bottom plate 106. The fixing structure 1 and the second impeller 3 are embedded and mounted inside the first fixing groove 104 through the second blade 302, and are located near the lower position. The second blade 302 is located between the bottom plate 106 and the top plate 103, and the second slider 301 is embedded and mounted inside the second fixing groove 105.
[0022] The implementation principle of an embodiment of a wear-resistant impeller mechanism that is easy to maintain in the present application is as follows: when in use, the first impeller 2 and the second impeller 3 are embedded in the surface of the fixed structure 1; the interior of the anti-corrosion coating 201 is protected by the welding wire 203, the lining plate 204, and the first blade 205, so that its wear resistance is enhanced. When the impeller mechanism needs to be disassembled, the fixing ring 102 on the surface of the impeller shaft 101 is loosened so that the fixing ring 102 is away from the impeller shaft 101, and the bottom plate 106 can be removed, and then the second slider 301 and the first slider 202 are made to slide inside the second fixed groove 105, and the second blade 302 and the anti-corrosion coating 201 are made to slide inside the first fixed groove 104, and the second blade 302 and the anti-corrosion coating 201 can be removed in turn, thereby achieving the purpose of easy maintenance.
[0023] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A wear-resistant impeller mechanism that is easy to maintain, Features: It comprises a fixed structure (1), wherein a second impeller (3) is embedded and installed inside the fixed structure (1), and the second impeller (3) is in multiple groups; and a first impeller (2) is embedded and installed on the upper surface of the fixed structure (1), and the first impeller (2) is in multiple groups.
2. A wear-resistant impeller mechanism that is easy to maintain according to claim 1, Features: The fixing structure (1) comprises an impeller shaft (101), a fixing ring (102), a top plate (103), a first fixing groove (104), a second fixing groove (105), and a bottom plate (106); the first fixing groove (104) is provided at an edge position of the lower surface of the impeller shaft (101); the first fixing groove (104) is provided in a plurality of groups; the second fixing groove (105) is provided at one side of the lower surface of the impeller shaft (101) located at the first fixing groove (104); the top plate (103) is sleeved and mounted on the surface of the impeller shaft (101) at a position close to the top; the bottom plate (106) is sleeved and mounted on the surface of the impeller shaft (101) at a position close to the bottom; the fixing ring (102) is sleeved and mounted on the surface of the impeller shaft (101) at opposite sides of the top plate (103) and the bottom plate (106); the fixing ring (102) is provided in two groups.
3. A wear-resistant impeller mechanism that is easy to maintain according to claim 2, Features: The first impeller (2) comprises an anti-corrosion coating (201), a first slider (202), a welding wire (203), a lining plate (204), and a first blade (205); the first slider (202) is fixedly mounted on one side surface of the anti-corrosion coating (201); the first blade (205) is embedded and mounted in a position close to the bottom of the anti-corrosion coating (201); the lining plate (204) is fixedly mounted on the upper surface of the first blade (205); and the welding wire (203) is fixedly mounted on the upper surface of the lining plate (204).
4. A wear-resistant impeller mechanism that is easy to maintain according to claim 3, Features: The fixing structure (1) and the first impeller (2) are embedded and installed in the first fixing groove (104) via an anti-corrosion coating (201); the first sliding block (202) is embedded and installed in the second fixing groove (105); and the anti-corrosion coating (201) is located above the top plate (103).
5. A wear-resistant impeller mechanism that is easy to maintain according to claim 4, Features: The second impeller (3) comprises a second slider (301) and a second blade (302); the second slider (301) is fixedly mounted on one side surface of the second blade (302).
6. A wear-resistant impeller mechanism that is easy to maintain according to claim 5, Features: The fixing structure (1) and the second impeller (3) are embedded in the first fixing groove (104) and are located near the bottom through the second blade (302), and the second blade (302) is located between the bottom plate (106) and the top plate (103), and the second sliding block (301) is embedded in the second fixing groove (105).
