Recyclable supporting base for comprehensive tube bundle

By designing a support base that combines the channel steel base and the slot structure, the problem of unstable transport of the support hanger on the construction site is solved, safe and stable transportation and installation are achieved, cost reduction and structure durability is improved.

CN222209285UActive Publication Date: 2024-12-20CHINA CONSTR THIRD ENG BUREAU INSTALLATION ENG CO LTD
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Patent Information

Application Number
CN202421018983.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-20
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The prior art is difficult to transport long support hangers safely and stably at construction sites, especially in the absence of lifting devices, and the support hangers frame structure is unstable directly placed on the mobile car, which poses safety risks.

Method used

Design a comprehensive pipe bundle recyclable support base, using a channel steel base combined with a slot structure, a support plate and a channel steel connector, and connect the support hanger through a slot structure, avoiding the use of bolts or screws, and simplifying installation and disassembly. Adapt to different sizes and models of support hangers, and use the support hangers to maintain their own weight.

Benefits of technology

The safe and stable transportation and installation of the support hanger is achieved, which reduces the drilling workload, improves the stability and durability of the support structure, reduces construction costs, and allows overall disassembly and reuse.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a supporting base capable of recycling a comprehensive tube bundle, which comprises at least one pair of channel steel bases, the channel steel bases are respectively provided with a clamping groove structure, and the clamping groove structures are used for clamping and supporting a support hanger of the comprehensive tube bundle; supporting plates are arranged on the two sides of the clamping groove structure respectively, and the bottoms of the supporting plates and the bottom of the clamping groove structure are flush and arranged on an upper wing plate of the channel steel base together. A channel steel connecting piece is further arranged on the edge of the notch of the channel steel base, a lower wing plate of the channel steel connecting piece is arranged below an upper wing plate of the channel steel base, and the upper wing plate of the channel steel connecting piece is parallel to the supporting plate and connected with the supporting plate through a plurality of fasteners. The supporting base is simple in structure and easy to manufacture and use, supports and hangers of the comprehensive tube bundle are conveniently supported, transportation or transfer of the supporting and hangers is facilitated, installation of the supporting and hangers of the comprehensive tube bundle is assisted, the supporting and hangers can be recycled after being integrally disassembled after being installed, and the body of the channel steel base cannot be damaged.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline installation and construction, in particular to a recyclable supporting base for an integrated pipe bundle. Background Art

[0002] The integrated pipe bundle is an important part of pipeline installation. In order to improve the installation efficiency at the construction site, the support and hanger of the integrated pipe bundle is usually made in the prefabrication factory, which can reduce the construction workload at the construction site. Due to the long length of the integrated pipe bundle, its support and hanger are mostly segmented structures, which are spliced ​​after being transported to the construction site.

[0003] Whether in a prefabrication factory or a construction site, supports and hangers need to be transported. Although it is convenient to use a lifting device to lift the supports and hangers for transportation, not every occasion is suitable or has the conditions to set up a lifting device. Therefore, the supports and hangers need to be placed on some mobile carts for transportation. Since the supports and hangers are frame structures, it is not stable or safe to place them directly on a mobile cart for transportation. At this time, some support bases need to be designed to support the supports and hangers to ensure that they can be transported normally and safely. Summary of the invention

[0004] The utility model aims to provide a support base for a comprehensive pipe bundle that can be recycled and reused, in view of the problems existing in the prior art.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A recyclable support base for an integrated pipe bundle comprises at least one pair of channel steel bases, each of which is provided with a slot structure for engaging a support bracket for supporting the integrated pipe bundle; support plates are provided on both sides of the slot structure, the bottom of the support plate is flush with the bottom of the slot structure and placed together on the upper wing plate of the channel steel base; a channel steel connector is also provided on the notch edge of the channel steel base, the lower wing plate of the channel steel connector is arranged below the upper wing plate of the channel steel base, and the upper wing plate of the channel steel connector is parallel to the support plate and connected by a number of fasteners.

[0007] The recyclable support base of the integrated pipe bundle has a simple structure, is easy to manufacture and use, and has a low cost. It can conveniently support the support and hanger brackets of the integrated pipe bundle for its safe transportation or transshipment, and can assist in the installation of the support and hanger brackets of the integrated pipe bundle. After the installation is completed, the entire support base can be disassembled as a whole and can be recycled and reused, and the main body of the channel steel base will not be damaged.

[0008] Connecting the support hanger using the card slot structure is very convenient, without the need to use bolts or screws for connection, avoiding the setting of screw holes on the channel steel base and the support hanger. Especially for the channel steel base, it greatly reduces the drilling workload.

[0009] The card slot structure can also adjust its position as needed to adapt to the supports of support hangers of different sizes and models, and this adjustment is also very simple. The cross-sectional shapes of the channel steel connector and the channel steel base are basically similar, both being C-shaped. Let the wing plates of the two be buckled together up and down. With the setting of the fasteners, the channel steel connector can be kept stable vertically. The end of the fastener only connects to the support plate and will not cause any damage to the channel steel base.

[0010] The setting of the support plate is, on the one hand, to connect the card slot structure so as to indirectly fix the card slot structure, and on the other hand, it also increases the support area and plays an isolation role.

[0011] Furthermore, the support plate is welded to the side of the card slot structure, and the width of the support plate is not greater than the width of the upper wing plate of the channel steel base.

[0012] Furthermore, the card slot structure is a square tube structure with an opening facing upwards, or the card slot structure is a channel steel structure placed vertically.

[0013] Furthermore, the card slot structure includes a pair of vertically arranged L-shaped plates, and a matching step structure is provided at the mating surface of the pair of L-shaped plates; it also includes a Z-shaped plate connected between the step structures.

[0014] Furthermore, a vertical support plate is also provided on the side of the support plate, and the inner side of the vertical support plate abuts against the upper wing plate of the channel steel connector.

[0015] Furthermore, the fastener includes a nut welded to the channel steel connector, and a bolt passing through the nut and the channel steel connector. The bolt presses against the support plate or is screwed to the support plate.

[0016] Furthermore, at least two of the card slot structures are provided on each channel steel base at intervals, and the adjacent card slot structures are arranged at an interval of more than 0.5 m.

[0017] Furthermore, the length of the channel steel base is at least 6 m.

[0018] Furthermore, the channel steel base is arranged on a mobile trolley.

[0019] Compared with the prior art, the beneficial effects of the utility model are: 1. The recyclable support base of the integrated pipe bundle has a simple structure, is easy to manufacture and use, and has a low cost. It can conveniently support the support and hanger of the integrated pipe bundle so that it can be safely and stably transported or transferred, and can assist in the installation of the support and hanger of the integrated pipe bundle. After the installation is completed, the entire support base can be disassembled as a whole and can be recycled and reused, and the body of the channel steel base will not be damaged; 2. The use of the slot structure to connect the support and hanger is very convenient, and there is no need to use bolts or screws for connection, which avoids the need to set screw holes on the channel steel base and the support and hanger, especially for the channel steel base, which greatly reduces the workload of drilling holes; and this plug-in method can utilize the support and hanger And the weight of the integrated pipe bundle to maintain stability, and stable support can be achieved by limiting the displacement of its supporting position; 3. The position of each of the slot structures can be adjusted as needed to adapt to the support of supports and hangers of different sizes and models; 4. The setting of the support plate is to connect the slot structure on the one hand so as to indirectly fix the slot structure, and on the other hand it also increases the support area and plays an isolation role; 5. The channel steel base, the slot structure, the support plate and the channel steel connector can all be made and processed using steel commonly used in factories, with a wide range of material sources and low cost; and after the whole set of support base is manufactured, the structural strength is high, not easy to damage, and durable, and it can be completely disassembled and can be used repeatedly, reducing the overall construction cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a front structural schematic diagram of a recyclable support base for an integrated pipe bundle according to the utility model;

[0021] Figure 2 This is a schematic diagram of the side structure of a recyclable support base for an integrated tube bundle according to the utility model;

[0022] Figure 3 This is a partial top view structural schematic diagram of a recyclable support base for an integrated pipe bundle according to the utility model;

[0023] Figure 4 This is a schematic diagram of a support support and hanger bracket of a comprehensive pipe bundle recyclable support base of the utility model;

[0024] Figure 5 This is a side structural schematic diagram of another integrated tube bundle recyclable support base of the utility model;

[0025] Figure 6 It is a partial top view structural schematic diagram of another integrated tube bundle recyclable support base of the utility model;

[0026] Figure 7Another structural schematic diagram of the card slot structure of the utility model;

[0027] In the figure: 1. channel steel base; 2. slot structure; 201. L-shaped plate; 3. support plate; 4. channel steel connector; 5. nut; 6. bolt; 7. moving trolley; 8. pad; 9. support bracket; 10. vertical support plate; 11. step structure; 12. Z-shaped plate. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the utility model to clearly and completely describe the technical solution of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as "middle", "upper", "lower", "left", "right", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. Embodiment 1:

[0030] like Figure 1 to Figure 4 As shown, a recyclable supporting base for an integrated pipe bundle comprises at least one pair of channel steel bases 1, each of which is provided with a slot structure 2, and the slot structure 2 is used to engage with a support bracket 9 supporting the integrated pipe bundle; support plates 3 are respectively provided on both sides of the slot structure 2, and the bottom of the support plate 3 is flush with the bottom of the slot structure 2 and placed together on the upper wing plate of the channel steel base 1; a channel steel connector 4 is also provided on the notch edge of the channel steel base 1, and the lower wing plate of the channel steel connector 4 is arranged below the upper wing plate of the channel steel base 1, and the upper wing plate of the channel steel connector 4 is parallel to the support plate 3 and connected by a plurality of fasteners.

[0031] The recyclable support base of the integrated pipe bundle has a simple structure, is easy to manufacture and use, and has a low cost. It can conveniently support the support and hanger brackets of the integrated pipe bundle for its transportation or transshipment, and can assist in the installation of the support and hanger brackets of the integrated pipe bundle. After the installation is completed, the entire support base can be disassembled as a whole and can be recycled and reused, and the body of the channel steel base will not be damaged.

[0032] Connecting the support hanger 9 using the slot structure 2 is very convenient and does not require the use of bolts or screws for connection, avoiding the need to set screw holes on the channel steel base 1 and the support hanger 9. Especially for the channel steel base 1, the drilling workload is greatly reduced. Moreover, this plug-in method can utilize the self-weight of the support hanger and the integrated pipe bundle to maintain stability, and stable support can be achieved by restricting the displacement of the support position.

[0033] The slot structure 2 is installed using the support plate 3, the channel steel connector 4, and the fastener. While playing the above-mentioned role, it can also adjust the position of each slot structure 2 as needed to adapt to the support of support hangers of different sizes and models. This adjustment is also very simple. After selecting the position to be supported, place the slot structure and a pair of support plates there, and then fix them using the channel steel connector and the fastener. It is also possible to connect the channel steel connector and the fastener to the channel steel base and the support plate, but not tighten them. At this time, the slot structure and the support plate can also be translated on the channel steel base, and they can be tightened after being translated to the designated position.

[0034] The cross-sectional shape of the channel steel connector 4 is basically similar to that of the channel steel base 1, both being C-shaped. The wing plates of the two are buckled together vertically. With the setting of the fastener, the channel steel connector can be kept stable vertically, and the end of the fastener only connects to the support plate without causing any damage to the channel steel base.

[0035] The setting of the support plate 3 is, on the one hand, to connect the slot structure 2 to indirectly fix the slot structure 2, and on the other hand, it also increases the support area and plays an isolation role.

[0036] The channel steel base 1, the slot structure 2, the support plate 3, and the channel steel connector 4 can all be made and processed using common steel materials in the factory. The material source is extensive and the cost is low. Moreover, after the entire support base is made, the structural strength is high, it is not easy to be damaged, and it is durable. In addition, it can be completely disassembled and reused, reducing the overall construction cost.

[0037] Furthermore, the support plate 3 is welded to the side of the slot structure 2, and the width of the support plate 3 is not greater than the width of the upper wing plate of the channel steel base 1. The support plate and the slot structure are connected as an integral structure, which is convenient for use together and has better structural strength and support stability.

[0038] Furthermore, the slot structure 2 is a square tube structure with an upward opening. This type of structure can be used in conjunction with a support bracket with a column (or support rod). The lower end of the column of the support bracket can be directly inserted into the square tube structure, and it is also very convenient to subsequently lift the support bracket.

[0039] Furthermore, the fastener includes a nut 5 welded to the channel steel connector 4, and a bolt 6 passing through the nut 5 and the channel steel connector 4, and the bolt 6 tightens the support plate 3 or is screwed to the support plate 3.

[0040] With such a configuration, it is only necessary to drill several small holes for the bolts to pass through on the channel steel connector 4 without tapping; the nut 5 can be welded on the small holes to play a role in connection and tightening. Similarly, a nut can also be welded on the support plate to connect the bolts.

[0041] Furthermore, the length of the channel steel base 1 is at least 6m, and at least two slot structures 2 are arranged at intervals on each channel steel base 1, and adjacent slot structures 2 are arranged at intervals of more than 0.5m. Through reasonable segmentation, the installation and transportation of the integrated pipe bundle support and hanger are more convenient.

[0042] Further, the channel steel base 1 is arranged on a mobile trolley 7, and some pads 8, such as sleepers, etc., can be arranged between the channel steel base 1 and the mobile trolley 7. Through such an arrangement, the mobile trolley can be used to transport the support and hanger supported above it in a factory or a construction area. Embodiment 2:

[0043] The difference between this embodiment and the first embodiment is that a support plate of another structure is provided.

[0044] Specific as Figure 5 and Figure 6 As shown, a vertical support plate 10 is further provided on the side of the support plate 3, and the inner side of the vertical support plate 10 abuts against the upper wing plate of the channel steel connector 4. The support plate 3 and the vertical support plate 10 are an integrally formed L-shaped plate structure, and the vertical support plate 10 can form a supporting structure with the channel steel connector 4 on the side, so that a more stable interlocking structure can be formed between the support plate 3, the channel steel base 1 and the channel steel connector 4.

[0045] Furthermore, the slot structure 2 is a vertically placed channel steel structure, that is, there are notches on the vertical side and top, which can allow the support bracket with a column to be inserted, and the support bracket with a right angle below to be installed on it to form a support. The notch direction of the channel steel structure is set opposite to the notch direction of the channel steel base.

[0046] Furthermore, some magnets may be disposed on the top or bottom of the support plate 3 to form a pre-connection relationship by means of magnetic attraction, which is beneficial to the assembly of the entire device. Example

[0047] The difference between this embodiment and the first embodiment is that another card slot structure is provided.

[0048] Specifically, Figure 7 As shown, the slot structure 2 includes a pair of vertically arranged L-shaped plates 201 , and matching step structures 11 are provided at the matching surfaces of the pair of L-shaped plates 201 ; and also includes a Z-shaped plate 12 connected between the step structures 11 .

[0049] A pair of L-shaped plates 201 can be spliced ​​into the slot structure 2, and the Z-shaped plate 12 can be added between the two, so that the width of the slot structure 2 can be adjusted so that the slot structure 2 can be plugged into supports and hangers of more sizes.

[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A recyclable support base for integrated pipe bundles, It is characterized in that It comprises at least one pair of channel steel bases, each of which is provided with a slot structure, and the slot structure is used to engage with a support bracket supporting the integrated pipe bundle; support plates are respectively provided on both sides of the slot structure, and the bottom of the support plate is flush with the bottom of the slot structure and placed together on the upper wing plate of the channel steel base; a channel steel connecting piece is also provided on the notch edge of the channel steel base, and the lower wing plate of the channel steel connecting piece is arranged below the upper wing plate of the channel steel base, and the upper wing plate of the channel steel connecting piece is parallel to the support plate and connected by a number of fasteners.

2. The integrated pipe bundle recyclable support base according to claim 1, It is characterized in that The support plate is welded to the side surface of the slot structure, and the width of the support plate is not greater than the width of the upper wing plate of the channel steel base.

3. The integrated pipe bundle recyclable support base according to claim 1, It is characterized in that The slot structure is a square tube structure with an opening facing upward, or the slot structure is a vertically placed channel steel structure.

4. The integrated pipe bundle recyclable support base according to claim 1, It is characterized in that The slot structure comprises a pair of vertically arranged L-shaped plates, the matching surfaces of the pair of L-shaped plates are provided with matching step structures; and also comprises a Z-shaped plate connected between the step structures.

5. The integrated pipe bundle recyclable support base according to claim 1, It is characterized in that A vertical support plate is also provided on the side of the support plate, and the inner side of the vertical support plate abuts against the upper wing plate of the channel steel connector.

6. The integrated pipe bundle recyclable support base according to claim 1, It is characterized in that The fastener includes a nut welded to the channel steel connector, and a bolt passing through the nut and the channel steel connector, wherein the bolt presses against the support plate or is screwed to the support plate.

7. The integrated pipe bundle recyclable support base according to claim 1, It is characterized in that At least two slot structures are provided on each of the channel steel bases, and adjacent slot structures are arranged at intervals of more than 0.5 m.

8. The integrated pipe bundle recyclable support base according to claim 1, It is characterized in that The length of the channel steel base is at least 6m.

9. The integrated pipe bundle recyclable support base according to claim 1, It is characterized in that The channel steel base is arranged on a movable trolley.