Ultrasonic cleaning and drying device
By using water-absorbing components and automatic conveyor belts in ultrasonic cleaning and drying devices, the problems of low drying efficiency and high energy consumption are solved, and water droplets on the surface of the material are quickly removed, which improves drying efficiency and reduces energy consumption.
Patent Information
- Application Number
- CN202420963297.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing ultrasonic cleaning and drying devices are low in efficiency and high energy consumption during the drying process. The surface of the material contains more water droplets, and the drying time is long.
An ultrasonic cleaning and drying device including water absorption components is designed. The sponge block and the mounting plate are used to adsorb and remove the water droplets on the surface of the material. The screw sleeve is driven by the motor to drive the mounting plate to move, so as to realize the cladding and release of the sponge block. , reduce the evaporation time of moisture before drying.
It significantly improves drying efficiency, reduces energy consumption, shortens drying time, saves costs, and improves work efficiency and equipment service life through the design of automatic conveyor belts and drive boxes.
Smart Images

Figure CN222211179U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cleaning and drying, in particular to an ultrasonic cleaning and drying device. Background Art
[0002] Ultrasonic cleaning uses the strong cavitation and vibration generated by ultrasound to remove dirt from the surface of the workpiece, and can also decompose and emulsify greasy dirt. Subsequently, through cold rinsing and ultrasonic rinsing, the dirt that has fallen off but is still floating on the surface of the workpiece is washed away with flowing clean water. Hot clean water and cold clean water rinsing further remove dirt particles suspended on the surface of the workpiece. The drying stage mainly relies on hot air drying, which quickly dries the surface of the parts through a certain temperature and wind speed.
[0003] After searching, it was found that the Chinese patent with application number 202320940147.3 discloses a drying device for ultrasonic cleaning, which evenly dries the material through a drying component and a vibration component. However, in actual implementation, it was found that the surface of the material after cleaning contained many water droplets, and the drying time through the drying component was long, the efficiency was low, and the drying energy consumption was high. Therefore, based on this patent, this application reduces the drying time, improves efficiency, and reduces energy consumption through optimization and improvement. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide an ultrasonic cleaning and drying device to solve the technical problems that the surface of the material after cleaning contains many water droplets, the drying time through the drying component is long, the efficiency is low, and the drying energy consumption is high.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an ultrasonic cleaning and drying device, comprising a device body,
[0006] The water absorption component includes two mounting plates arranged in mirror images relative to each other, a sponge block is arranged on the inner side of the mounting plate, and screw sleeves are fixed on both sides of the mounting plate through sliders;
[0007] A feed box is provided, and drive boxes are installed on both sides of the feed box. A motor is installed at one end of the drive box. A bidirectional lead screw arranged in the same direction as the drive box is installed at the output end of the motor. The bidirectional lead screw is threadedly sleeved with a lead screw sleeve.
[0008] By adopting the above technical solution, the drying efficiency is greatly improved. The water absorption component covers the material with a sponge block, effectively absorbing the water droplets on the surface of the material, so that most of the water is removed before drying, greatly reducing the time required for the water droplets to evaporate during the drying process. This not only improves the drying efficiency, but also significantly reduces energy consumption, saving costs for the enterprise.
[0009] Furthermore, the side profile of the sponge block is a right-angled trapezoid, and the sponge block is detachably connected to the mounting plate via an L-shaped hook.
[0010] By adopting the above technical solution, the right-angled trapezoid allows the sponge blocks to be in a receiving state when the bottom ends are in contact, in a water absorbing or squeezing state when the two sponge blocks are squeezed against each other, and in a discharging state when the two sponge blocks are separated.
[0011] Furthermore, limiting slide grooves are provided on both sides of the feed box, and the mounting plate is slidably arranged through the sliders and the limiting slide grooves.
[0012] By adopting the above technical solution, the limiting slide groove provides precise guidance and positioning for the movement of the mounting plate. When the motor drives the screw to rotate, the movement of the screw sleeve will drive the mounting plate to slide along the limiting slide groove, ensuring that the mounting plate can be moved smoothly and accurately to the specified position, effectively preventing the mounting plate from shifting or shaking during the movement, and ensuring the accurate covering of the material by the water absorption component.
[0013] Furthermore, the mounting plate is arranged parallel to the length plate of the feed box.
[0014] Furthermore, the screw sleeve is located in the driving box, and the motor drives the bidirectional screw to make the two screw sleeves move relative to each other.
[0015] By adopting the above technical solution, the drive box provides good protection and support for the motor and the lead screw. The drive box can isolate the interference of the external environment on the motor and the lead screw, reduce the impact of factors such as dust and moisture on the equipment, and extend the service life of the equipment.
[0016] Furthermore, a conveyor belt for transporting materials is installed above the feed box, and an opening is provided on the conveyor belt above the feed box, and the opening is used to facilitate the unloading of materials.
[0017] By adopting the above technical solution, materials can be automatically transferred from the cleaning area to the drying area without manual handling, saving labor costs and improving work efficiency. The opening on the conveyor belt allows materials to easily fall from the conveyor belt into the feed box.
[0018] Furthermore, an electric push rod is installed on one side of the opening, and a push plate is installed on the output end of the electric push rod, and the bottom of the push plate is in contact with the top of the conveyor belt.
[0019] By adopting the above technical solution, the cooperation between the electric push rod and the push plate enables the material to be pushed from the conveyor belt into the covering range of the water absorption component more accurately. Since the bottom of the push plate fits against the top of the conveyor belt, the push plate can push the material smoothly, avoiding the deviation or scattering of the material during the pushing process, thereby improving the accuracy and reliability of material unloading.
[0020] Furthermore, a cover plate is installed on the top of the device body, and an operation panel is installed on the outer surface of the device body. The operation panel is electrically connected to the motor, the driving mechanism of the conveyor belt, and the electric push rod respectively.
[0021] By adopting the above technical solution, the cover plate plays a good protective and dustproof role. It can effectively isolate the influence of the external environment on the inside of the device, reduce the possibility of dust and debris entering the inside of the device, thereby protecting the internal components from pollution and damage. Furthermore, the sponge block and the mounting plate are detachably connected by Velcro.
[0022] Furthermore, a drying component and a vibration component are installed inside the device body.
[0023] In summary, the utility model mainly has the following beneficial effects:
[0024] The utility model is provided with a water absorption component and a driving box. The water absorption component includes a sponge block, a mounting plate, a screw sleeve and a sliding block. Before drying the material, when the material is conveyed to the top of the feed box through the conveyor belt, the staff can turn on the motor through the operation panel, and the motor drives the screw to rotate, drives the screw sleeve to move, and then drives the two mounting plates to approach each other, so that the bottom ends of the sponge blocks are in contact. At this time, the electric push rod pushes the push plate to push the material from the conveyor belt to the feed box, and the motor continues to drive the screw to rotate, so that the two mounting plates continue to approach each other, thereby coating the material and absorbing water droplets on the surface of the material. Then the motor rotates in the opposite direction to separate the two sponge blocks, so that the material falls onto the vibration component, and finally is dried by the drying component. This method has removed most of the moisture before drying, can save a lot of time for the evaporation of water droplets during drying, thereby greatly reducing the drying time, improving the drying efficiency, reducing energy consumption, and improving the economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the utility model;
[0026] Figure 2 This is a schematic diagram of the cross-sectional structure of the feed box of the utility model from top view;
[0027] Figure 3 This is a schematic diagram of the side cross-sectional structure of the feed box of the utility model;
[0028] Figure 4 This is a schematic diagram of the material connection structure of the water absorbing component of the utility model;
[0029] Figure 5 It is a schematic diagram of the water absorbing and squeezing structure of the water absorbing component of the utility model.
[0030] In the figure: 1. Device body; 2. Operation panel; 3. Cover plate; 4. Feed box; 41. Limit slide; 5. Drive box; 51. Bidirectional screw; 52. Motor; 6. Water absorption component; 61. Sponge block; 62. Screw sleeve; 63. Slider; 64. Mounting plate; 7. Conveyor belt; 8. Electric push rod; 81. Push plate. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0032] The following describes an embodiment of the utility model based on its overall structure.
[0033] Embodiment 1:
[0034] An ultrasonic cleaning and drying device, such as Figure 1-Figure 5 As shown, the device comprises a main body 1,
[0035] The water absorption component 6 includes two mounting plates 64 arranged in mirror images with each other, a sponge block 61 is arranged on the inner side of the mounting plate 64, and screw sleeves 62 are fixed on both sides of the mounting plate 64 through sliders 63;
[0036] The feed box 4 has a drive box 5 installed on both sides of the feed box 4, and a motor 52 is installed at one end inside the drive box 5. The output end of the motor 52 is installed with a bidirectional screw 51 set in the same direction as the drive box 5. The bidirectional screw 51 is threadedly sleeved with the screw sleeve 62, which greatly improves the drying efficiency. The water absorption component covers the material with a sponge block to effectively absorb water droplets on the surface of the material, so that most of the moisture has been removed before drying, which greatly reduces the time required for water droplets to evaporate during the drying process. This not only improves the drying efficiency, but also significantly reduces energy consumption, saving costs for the enterprise. The water absorption component is flexible and convenient, and the sponge block and the mounting plate are detachably connected, which is easy to replace and clean, and can cope with changes in different materials and cleaning needs. At the same time, the motor drives the screw to rotate, drives the screw sleeve and the mounting plate to move, so that the sponge block can cover and release the material, which is easy to operate and improves work efficiency.
[0037] See also Figure 3The side profile of the sponge block 61 is a right-angled trapezoid. The sponge block 61 and the mounting plate 64 are detachably connected by an L-shaped hook. The right-angled trapezoid allows the sponge block to be in a receiving state when the bottom ends are in contact, and the two sponge blocks are in a water absorbing or squeezing state when they are squeezed against each other, and in a unloading state when the two sponge blocks are separated. The detachable connection between the sponge block and the mounting plate is achieved by the L-shaped hook, which not only facilitates the replacement and cleaning of the sponge block, but also improves the flexibility and adaptability of the device. When the sponge block is worn out or needs to be cleaned due to long-term use, the staff can easily remove the sponge block by disassembling the hook for replacement or cleaning, making the maintenance process simpler and faster, and improving work efficiency.
[0038] See also Figure 2 and Figure 3 , limiting slide grooves 41 are provided on both sides of the feed box 4, and the mounting plate 64 is slidably arranged with the limiting slide grooves 41 through the slider 63, and the mounting plate 64 is arranged parallel to the length plate of the feed box 4, and the limiting slide grooves provide precise guidance and positioning for the movement of the mounting plate. When the motor drives the screw to rotate, the movement of the screw sleeve will drive the mounting plate to slide along the limiting slide groove, ensuring that the mounting plate can move smoothly and accurately to the specified position, effectively preventing the mounting plate from deviating or shaking during the movement, and ensuring the accurate covering of the material by the water absorption component. The slider slides in the limiting slide groove, making the movement of the mounting plate smoother, reducing wear and failure caused by friction or vibration, not only extending the service life of the device, but also improving the operating stability of the equipment and reducing the failure rate.
[0039] See also Figure 3 The screw sleeve 62 is located in the drive box 5. The motor 52 drives the bidirectional screw 51 to make the two screw sleeves 62 move relative to each other. The drive box provides good protection and support for the motor and the screw. The drive box can isolate the interference of the external environment on the motor and the screw, reduce the influence of dust, moisture and other factors on the equipment, and extend the service life of the equipment. At the same time, the drive box can also reduce noise and vibration, improve the working stability and comfort of the equipment, and the cooperation between the screw sleeve and the screw has the characteristics of high transmission efficiency and high positioning accuracy.
[0040] Embodiment 2:
[0041] See also Figure 1A conveyor belt 7 for conveying materials is installed above the feed box 4. An opening is provided on the conveyor belt 7 above the feed box 4. The opening is used to facilitate material unloading. The material can be automatically conveyed from the cleaning area to the drying area without manual handling, saving labor costs and improving work efficiency. The opening on the conveyor belt allows the material to easily fall from the conveyor belt into the feed box. The position and size of the opening are carefully designed to ensure that the material can accurately and smoothly fall into the covering range of the water absorption component, avoiding scattering or deviation of the material during the transmission process, which not only improves the accuracy and reliability of material unloading, but also reduces material loss and waste.
[0042] See also Figure 1 An electric push rod 8 is installed on one side of the opening, and a push plate 81 is installed on the output end of the electric push rod 8. The bottom of the push plate 81 is in contact with the top of the conveyor belt 7. The cooperation between the electric push rod and the push plate enables the material to be pushed from the conveyor belt to the covering range of the water absorption component more accurately. Since the bottom of the push plate is in contact with the top of the conveyor belt, the push plate can push the material smoothly, avoiding the deviation or scattering of the material during the pushing process, thereby improving the accuracy and reliability of material unloading. Through the precise control of the electric push rod, the precise adjustment of the material unloading time and position can be achieved, making the entire cleaning and drying process smoother and more efficient.
[0043] See also Figure 1 A cover plate 3 is installed on the top of the device body 1, and an operation panel 2 is installed on the outer surface of the device body 1. The operation panel 2 is electrically connected to the motor 52, the driving mechanism of the conveyor belt 7, and the electric push rod 8 respectively. A drying component and a vibration component are installed inside the device body 1, and the cover plate plays a good protective and dustproof role. It can effectively isolate the influence of the external environment on the interior of the device, reduce the possibility of dust and debris entering the interior of the device, thereby protecting the internal components from pollution and damage. The setting of the operation panel makes the operation of the entire device more convenient and intuitive. The user can easily control the working status of the motor, conveyor belt driving mechanism and electric push rod through the operation panel, and realize precise control of the cleaning and drying process. In addition, the operation panel can also display the operating status of the device, fault information, etc., which is convenient for users to understand the working status of the equipment at any time and take corresponding measures in time.
[0044] See also Figure 3 The sponge block 61 is detachably connected to the mounting plate 64 via Velcro.
[0045] The implementation principle of the utility model is as follows: first, the device body 1 is installed and the power is turned on. Then, the worker arranges the drying materials in a row on the conveyor belt 7. When the materials are conveyed to the top of the feed box 4 through the conveyor belt 7, the worker can turn on the motor 52 through the operation panel 2. The motor 52 drives the bidirectional screw rod 51 to rotate, driving the screw rod sleeve 62 to move, and then drives the two mounting plates 64 to approach each other, so that the bottom ends of the sponge blocks 61 are in contact. At this time, the electric push rod 8 pushes the push plate 81 to push the materials from the conveyor belt 7 to the feed box 4. The motor 52 continues to drive the bidirectional screw rod 51 to rotate, so that the two mounting plates 64 are in contact with each other. 64 continue to approach each other, so that the material is covered by the sponge block 61 and the water droplets on its surface are absorbed. Then the motor 52 rotates in the opposite direction to separate the two sponge blocks 61, so that the material falls onto the vibration component, and finally it is dried by the drying component. After two or three adsorption operations, the sponge block 61 needs to be compressed by air to squeeze the water absorbed inside it and discharge it through the drain port at the bottom of the device body 1. When the sponge block 61 is worn out, the sponge block 61 can be disassembled and replaced. This method can absorb the water droplets on the surface of the material before drying, which can save a lot of time for the evaporation of water droplets during drying.
[0046] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. An ultrasonic cleaning and drying device, Features: The device comprises a main body (1), A water absorbing component (6), the water absorbing component (6) comprising two mounting plates (64) arranged in mirror images with each other, a sponge block (61) being arranged on the inner side of the mounting plate (64), and screw sleeves (62) being fixed on both sides of the mounting plate (64) via sliders (63); A feed box (4), a drive box (5) is installed on both sides of the feed box (4), a motor (52) is installed at one end inside the drive box (5), a bidirectional screw rod (51) arranged in the same direction as the drive box (5) is installed at the output end of the motor (52), and the bidirectional screw rod (51) is threadedly sleeved with the screw rod sleeve (62).
2. The ultrasonic cleaning and drying device according to claim 1, Features: The side cross-sectional view of the sponge block (61) is in the shape of a right-angled trapezoid. The sponge block (61) is detachably connected to the mounting plate (64) via an L-shaped hook.
3. The ultrasonic cleaning and drying device according to claim 1, Features: Limiting slide grooves (41) are provided on both sides of the feed box (4), and the mounting plate (64) is slidably arranged with the limiting slide grooves (41) via a slider (63).
4. The ultrasonic cleaning and drying device according to claim 1, Features: The mounting plate (64) is arranged parallel to the length plate of the feed box (4).
5. The ultrasonic cleaning and drying device according to claim 1, Features: The screw sleeve (62) is located in the drive box (5), and the motor (52) drives the bidirectional screw (51) to cause the two screw sleeves (62) to move relative to each other.
6. The ultrasonic cleaning and drying device according to claim 1, Features: A conveyor belt (7) for conveying materials is installed above the feed box (4), and an opening is provided on the conveyor belt (7) above the feed box (4), and the opening is used to facilitate the unloading of materials.
7. The ultrasonic cleaning and drying device according to claim 6, Features: An electric push rod (8) is installed on one side of the opening, and a push plate (81) is installed on the output end of the electric push rod (8), and the bottom of the push plate (81) is in contact with the top of the conveyor belt (7).
8. The ultrasonic cleaning and drying device according to claim 1, Features: A cover plate (3) is installed on the top of the device body (1), and an operation panel (2) is installed on the outer surface of the device body (1). The operation panel (2) is electrically connected to the motor (52), the driving mechanism of the conveyor belt (7), and the electric push rod (8) respectively.
9. The ultrasonic cleaning and drying device according to claim 1, Features: The sponge block (61) is detachably connected to the mounting plate (64) via Velcro.
10. The ultrasonic cleaning and drying device according to claim 1, Features: A drying component and a vibration component are installed inside the device body (1).
Citation Information
Patent Citations
Drying device for ultrasonic cleaning
CN220119740U
