Magnetic type feeding device for smelting furnace

By using a magnetic feeding device in the smelting furnace and using the combination of electromagnets and wire ropes, the problem of poor feeding of special-shaped scrap metal materials is solved, and a more efficient and uniform feeding process is achieved.

CN222211227UInactive Publication Date: 2024-12-20林州市大发汽配有限公司
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Patent Information

Application Number
CN202420937804.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing smelting furnaces have poor effect on feeding special-shaped waste metal materials when feeding, which affects the feeding efficiency of the smelting furnace.

Method used

The magnetic suction feeding device is adopted, including an inclined barrel, a hoist, a wire rope and an electromagnet. The electromagnet is driven by a hoist to pull the electromagnet. The electromagnet absorbs and transports waste metal materials to the feed port of the smelting furnace to realize magnetic suction feeding.

Benefits of technology

It improves the suitability and feed uniformity to scrap metal materials of different shapes, ensuring the smoothness and efficiency of feed.

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Abstract

The magnetic type feeding device for the smelting furnace comprises an inclined charging barrel, a bottom plate and a bottom box, the bottom box is welded to the bottom of the inclined charging barrel, and the bottom plate is welded to the left side of the bottom box; according to the magnetic type feeding device for the smelting furnace, the inclined charging barrel, the winch, the steel wire rope, the electromagnet, the transfer material box and the feeding inclined hopper are adopted to form the magnetic type feeding device for the smelting furnace, the winch is started to wind the steel wire rope, and the steel wire rope pulls the electromagnet with the surface fixed through the pincerlike piece to be lifted; and then guide blocks on the two sides of an electromagnet shell slide along guide grooves formed in the inner wall face of the inclined material barrel, the electromagnets are transferred from the transfer material box to a discharging nozzle, in the process, the electromagnets located at the transfer material box are started, the waste metal materials, sliding into the transfer material box, of the feeding inclined hopper are promoted to be attracted by the electromagnets, and the waste metal materials are discharged. And when the transfer box is positioned at the blanking nozzle, the waste metal materials adsorbed on the surface of the transfer box enter the feeding hole of the smelting furnace from the blanking nozzle after the electromagnet is closed.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal smelting equipment, in particular to a magnetic suction feeding device for a smelting furnace. Background Art

[0002] A smelting furnace is a device that melts metal ingots and some scrap metals, adds necessary alloy components, and then smelts them into the required alloy through operations such as slagging and refining.

[0003] When a smelting furnace is smelting, the scrap metal materials to be smelted need to be introduced into the furnace. At present, when feeding metal materials, a hoist is often used to lift and feed the scrap metal materials. However, due to the different shapes of scrap metal materials, the feeding effect is not good for some special-shaped scrap metal materials, which has an adverse effect on the feeding process and efficiency of the smelting furnace.

[0004] To this end, a magnetic suction feeding device for a smelting furnace is proposed, which has the advantages of strong applicability, smooth feeding and uniform loading, thereby solving the problems in the above-mentioned background technology. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a magnetic suction feeding device for a smelting furnace.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a magnetic suction feeding device for a smelting furnace, comprising an inclined barrel, a bottom plate and a bottom box, the bottom of the inclined barrel is welded with a bottom box, and the left side of the bottom box is welded with a bottom plate, the bottom box and the bottom plate are welded to the inclined barrel through oblique braces in opposite directions, a winch is fixedly installed on the top surface of the upper part of the inclined barrel by bolts, and a steel wire rope is wound around the drum of the winch, a blanking nozzle is arranged on the bottom surface of the upper part of the inclined barrel, a feeding oblique bucket is obliquely arranged on the side of the lower part of the inclined barrel, and the feeding oblique bucket A transfer box is welded to one end of the inclined material barrel, and a material suction port is provided on the bottom surface of the lower part of the inclined material barrel corresponding to the transfer material box. One end of the steel wire rope passes through the inclined material barrel and extends into the bottom box. A counterweight block is provided on the inner side of the bottom box, and the side of the counterweight block is connected to the steel wire rope buckle through a connecting ear. An electromagnet is provided inside the inclined material barrel, and a clamp is welded on the top of the electromagnet, and the clamp is clamped to the steel wire rope passing through the inclined material barrel. A guide groove is provided on the inner wall surface of the inclined material barrel, and a guide block is fixedly connected to the side of the shell of the electromagnet, and the guide block is slidably connected to the guide groove.

[0007] As a further description of the above technical solution: a first fixed pulley is provided at both ends of the inclined material barrel, a second fixed pulley and a third fixed pulley are respectively provided on the bottom box and the bottom plate, and the part of the wire rope passing through the inclined material barrel is respectively wound and connected with the first fixed pulley, the second fixed pulley and the third fixed pulley.

[0008] As a further description of the above technical solution: a transition inclined plate is welded on the inner side of the connection between the transfer box and the feeding inclined bucket, and the side surface of the transfer box is welded to the outer wall of the inclined barrel through a metal support.

[0009] As a further description of the above technical solution: the transfer box and the inclined barrel are arranged in parallel, the loading inclined bucket is arranged obliquely with respect to the inclined barrel, and the transfer box is located below the electromagnet.

[0010] As a further description of the above technical solution: an opening is provided on the left side of the bottom box, and the surfaces of the bottom box and the inclined barrel are provided with through holes corresponding to the wire ropes.

[0011] As a further description of the above technical solution: the clamp is composed of a metal strip and an arc-shaped bent portion at the top thereof which is connected to the steel wire rope.

[0012] The utility model has the following beneficial effects:

[0013] The utility model adopts an inclined material barrel, a winch, a wire rope, an electromagnet, a transfer material box, and a loading inclined bucket to form a magnetic suction feeding device for a smelting furnace. By starting the winch to reel in the wire rope, the wire rope is pulled to lift the electromagnet fixed on its surface with a clamp-shaped piece, and then the guide blocks on both sides of the electromagnet shell slide along the guide grooves provided on the inner wall of the inclined material barrel, so that the electromagnet is transferred from the transfer material box to the blanking nozzle. In this process, by starting the electromagnet at the transfer material box, the loading inclined bucket is prompted to slide to the inside of the transfer material box and be attracted by the electromagnet. When the transfer material box is at the blanking nozzle, the electromagnet is closed and the scrap metal material attracted on its surface enters the feeding port of the smelting furnace through the blanking nozzle, so as to achieve the purpose of magnetic suction feeding. Compared with the existing feeding device, the magnetic suction feeding method is more applicable to scrap metal materials of different shapes, and because the amount of scrap metal material attracted by the electromagnet at a single time is constant, it has the advantages of uniform feeding and high fluency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the magnetic suction feeding device for the smelting furnace of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the inclined barrel and transfer box of the magnetic suction feeding device for the smelting furnace of the utility model;

[0016] Figure 3 The utility model is a schematic diagram of the electromagnet structure of the magnetic suction type feeding device for the smelting furnace.

[0017] Legend:

[0018] 1. Inclined barrel; 2. Dropping nozzle; 3. Winch; 4. Wire rope; 5. Electromagnet; 6. Transfer box; 7. Bottom plate; 8. Bottom box; 9. Counterweight; 10. Loading inclined bucket; 11. Clamp; 12. Guide groove; 13. First fixed pulley; 14. Second fixed pulley; 15. Third fixed pulley; 16. Transition inclined plate; 17. Guide block. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] According to an embodiment of the utility model, a magnetic suction feeding device for a smelting furnace is provided.

[0021] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-3As shown, according to the embodiment of the utility model, the magnetic suction feeding device for the smelting furnace includes an inclined barrel 1, a bottom plate 7 and a bottom box 8. The bottom of the inclined barrel 1 is welded with the bottom box 8, and the left side of the bottom box 8 is welded with the bottom plate 7. The bottom box 8 and the bottom plate 7 are welded to the inclined barrel 1 through oblique braces in opposite directions. A winch 3 is fixedly installed on the top surface of the upper part of the inclined barrel 1 by bolts, and a steel wire rope 4 is wound and connected on the drum of the winch 3. A blanking nozzle 2 is arranged on the bottom surface of the upper part of the inclined barrel 1, and a feeding oblique bucket 10 is obliquely arranged on the side of the lower part of the inclined barrel 1, and A transfer box 6 is welded to one end of the feeding inclined bucket 10, and a material suction port is provided on the bottom surface of the lower part of the inclined barrel 1 corresponding to the transfer box 6. One end of the steel wire rope 4 passes through the inclined barrel 1 and extends into the bottom box 8. A counterweight block 9 is provided on the inside of the bottom box 8, and the side of the counterweight block 9 is connected to the steel wire rope 4 through a connecting ear. An electromagnet 5 is provided inside the inclined barrel 1, and a clamp 11 is welded to the top of the electromagnet 5. The clamp 11 is clamped with the steel wire rope 4 passing through the inclined barrel 1. A guide groove 12 is provided on the inner wall of the inclined barrel 1, and the shell side of the electromagnet 5 A guide block 17 is fixedly connected, and the guide block 17 is slidably connected to the guide groove 12. In order to facilitate the electromagnet 5 to adsorb scrap metal materials, the distance between the transfer box 6 and the electromagnet 5 does not exceed the optimal adsorption range of the electromagnet 5. In order to facilitate feeding, the height of the blanking nozzle 2 matches the feeding port of the smelting furnace. The winch 3 and the electromagnet 5 are only used in this patent, and their structure and function are not improved. For technicians in this field, their setting method, installation method and electrical connection method, as long as they are debugged and operated according to the requirements of their instruction manual, they will not be repeated here. The winch 3 and the electromagnet 5 are both provided with a control switch matched therewith. The installation position of the control switch is selected according to the actual use requirements, which is convenient for the operator to operate and control. The control method of the utility model is controlled by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply belong to the common knowledge in this field, and the utility model is mainly used to protect mechanical devices, so the utility model does not explain the control method and wiring arrangement in detail.

[0022] In one embodiment, a first fixed pulley 13 is provided at both ends of the inclined material barrel 1, and a second fixed pulley 14 and a third fixed pulley 15 are provided on the bottom box 8 and the bottom plate 7 respectively. The part of the wire rope 4 passing through the inclined material barrel 1 is entangled and connected with the first fixed pulley 13, the second fixed pulley 14 and the third fixed pulley 15 respectively. Since the counterweight block 9 in the bottom box 8 is connected to the wire rope 4, the wire rope 4 can be kept taut during the winding and unwinding process of the wire rope 4, providing stable support for the reciprocating movement of the electromagnet 5. The setting of the first fixed pulley 13, the second fixed pulley 14 and the third fixed pulley 15 can, on the one hand, be rollingly connected with the wire rope 4, and on the other hand, enable the walking path of the counterweight block 9 to be adapted to the feeding path of the electromagnet 5.

[0023] In one embodiment, a transition inclined plate 16 is welded to the inner side of the connection between the transfer box 6 and the loading inclined bucket 10, and the side of the transfer box 6 is welded to the outer wall of the inclined barrel 1 through a metal support. Through the setting of the transition inclined plate 16, the scrap metal material can slide to the left side of the transfer box 6 as much as possible, avoiding the accumulation of scrap metal material between the transfer box 6 and the loading inclined bucket 10, thereby ensuring the adsorption effect of the electromagnet 5.

[0024] In one embodiment, the transfer box 6 and the inclined material barrel 1 are arranged in parallel, the loading inclined bucket 10 is arranged obliquely with respect to the inclined material barrel 1, and the transfer box 6 is located below the electromagnet 5. Through the setting of the transfer box 6, the scrap metal material introduced by the loading inclined bucket 10 can be continuously introduced into the transfer box 6 under the action of gravity, so as to facilitate the magnetic feeding of the electromagnet 5.

[0025] In one embodiment, an opening is provided on the left side of the bottom box 8, and through holes are provided on the surfaces of the bottom box 8 and the inclined barrel 1 corresponding to the steel wire rope 4. The opening is provided to make room for the steel wire rope 4 and the counterweight 9, and the through hole is provided to make room for the threading of the steel wire rope 4.

[0026] In one embodiment, the clamp 11 is composed of a metal strip and an arc-shaped bent portion at the top thereof that is connected to and wrapped around the steel wire rope 4. By setting the clamp 11, the reliability of the connection between the steel wire rope 4 and the electromagnet 5 can be maintained, and the movement of the electromagnet 5 is facilitated.

[0027] Working principle:

[0028] When in use, first pour the scrap metal material into the loading inclined bucket 10, and the scrap metal material slides into the transfer box 6 under the action of the loading inclined bucket 10 and the inner transition inclined plate 16, so that the scrap metal material is in the adsorption range of the electromagnet 5. When the smelting furnace is fed, the wire rope 4 is wound by starting the winch 3, so that the wire rope 4 pulls the electromagnet 5 fixed on its surface with a clamp 11 to be lifted, and then the guide blocks 17 on both sides of the shell of the electromagnet 5 slide along the guide grooves 12 opened on the inner wall of the inclined barrel 1, so that the electromagnet 5 is transferred from the transfer box 6 to the blanking nozzle 2. In this process, the electromagnet 5 at the transfer box 6 is started. 5, the scrap metal materials that the loading inclined bucket 10 slides into the transfer box 6 are adsorbed by the electromagnet 5. When the transfer box 6 is at the blanking nozzle 2, the electromagnet 5 is closed, and the scrap metal materials adsorbed on the surface of the electromagnet 5 enter the feeding port of the smelting furnace through the blanking nozzle 2, and then the winch 3 is started to rotate forward and reverse, so that the steel wire rope 4 forces the electromagnet 5 to reciprocate between the transfer box 6 and the blanking nozzle 2 during the winding and unwinding process, thereby realizing continuous feeding of the scrap metal materials. During this process, the counterweight block 9 in the bottom box 8 is connected to the steel wire rope 4, and the steel wire rope 4 can be kept taut during the winding and unwinding process, providing stable support for the reciprocating movement of the electromagnet 5.

[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A magnetic suction feeding device for a smelting furnace, comprising an inclined feeding barrel (1), a bottom plate (7) and a bottom box (8), characterized in that: The bottom of the inclined barrel (1) is welded with a bottom box (8), and the left side of the bottom box (8) is welded with a bottom plate (7), the bottom box (8) and the bottom plate (7) are welded to the inclined barrel (1) through diagonal braces in opposite directions, the top surface of the upper part of the inclined barrel (1) is fixedly installed with a winch (3) by bolts, and a steel wire rope (4) is wound and connected on the drum of the winch (3), the bottom surface of the upper part of the inclined barrel (1) is provided with a drop nozzle (2), the side surface of the lower part of the inclined barrel (1) is inclinedly provided with a feeding diagonal bucket (10), and one end of the feeding diagonal bucket (10) is welded with a transfer box (6), and the bottom surface of the lower part of the inclined barrel (1) corresponds to the opening of the transfer box (6) A material suction port is provided, one end of the steel wire rope (4) passes through the inclined barrel (1) and extends into the bottom box (8), a counterweight block (9) is provided inside the bottom box (8), and the side of the counterweight block (9) is connected to the rope buckle of the steel wire rope (4) through a connecting ear, an electromagnet (5) is provided inside the inclined barrel (1), and a clamp (11) is welded to the top of the electromagnet (5), the clamp (11) is clamped with the steel wire rope (4) passing through the inclined barrel (1), a guide groove (12) is provided on the inner wall surface of the inclined barrel (1), a guide block (17) is fixedly connected to the side of the shell of the electromagnet (5), and the guide block (17) is slidably connected to the guide groove (12).

2. The magnetic suction feeding device for a smelting furnace according to claim 1, characterized in that: A first fixed pulley (13) is disposed at both ends of the inclined barrel (1), a second fixed pulley (14) and a third fixed pulley (15) are disposed on the bottom box (8) and the bottom plate (7), respectively, and a portion of the steel wire rope (4) passing through the inclined barrel (1) is wound and connected with the first fixed pulley (13), the second fixed pulley (14) and the third fixed pulley (15), respectively.

3. The magnetic suction feeding device for a smelting furnace according to claim 1, characterized in that: A transition inclined plate (16) is welded on the inner side of the connection between the transfer box (6) and the loading inclined bucket (10), and the side surface of the transfer box (6) is welded to the outer wall of the inclined barrel (1) via a metal support.

4. The magnetic suction feeding device for a smelting furnace according to claim 1, characterized in that: The transfer box (6) and the inclined barrel (1) are arranged in parallel, the loading inclined bucket (10) is arranged obliquely with respect to the inclined barrel (1), and the transfer box (6) is located below the electromagnet (5).

5. The magnetic suction feeding device for a smelting furnace according to claim 1, characterized in that: The left side of the bottom box (8) is provided with an opening, and the surfaces of the bottom box (8) and the inclined barrel (1) are provided with through holes corresponding to the steel wire rope (4).

6. The magnetic suction feeding device for a smelting furnace according to claim 1, characterized in that: The clamp-shaped piece (11) is composed of a metal strip and a circular arc bent portion at the top thereof which is covered and connected with a steel wire rope (4).