Infrared temperature measurement structure for industrial furnace
By designing an infrared temperature measurement structure with low temperature and high temperature measurement components in an industrial furnace, using silicon crystal glass and quartz glass lenses, combined with cleaning and fine-tuning mechanisms, the problems of inaccurate temperature measurement and device damage in high temperature environments are solved, and the problem of inaccurate temperature measurement and damage to the device is achieved. High precision, stable and widely applicable temperature monitoring.
Patent Information
- Application Number
- CN202420384532.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-02-28
AI Technical Summary
In industrial furnaces, existing temperature measurement devices are prone to damage in high temperature environments, and cannot accurately measure low temperature areas and cannot clean the impurities in the observation holes in real time, resulting in inaccurate temperature measurement.
An infrared temperature measurement structure including low-temperature and high-temperature measurement components is designed, using silicon crystal glass and quartz glass lenses, equipped with a cleaning mechanism and a fine-tuning rotation mechanism, and the observation hole seat is installed on the furnace body to achieve real-time real-time for different temperature ranges. Monitoring and lens cleaning.
It improves the temperature measurement accuracy and scope of application, avoids damage to the temperature measuring device, ensures the stability and accuracy of the temperature measuring components, and enhances the automation and safety of industrial production.
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Figure CN222211975U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of infrared temperature measurement, in particular to an infrared temperature measurement structure used for an industrial furnace. Background Art
[0002] In industrial processing furnaces such as deposition furnaces, infiltration furnaces, carbonization furnaces, ink furnaces, cracking furnaces, siliconizing furnaces, sintering furnaces, and melt infiltration furnaces, the operating temperature will be between 0° and 3000°. For example, in vacuum furnaces, during the use of vacuum furnaces, it is necessary to use temperature measuring instruments to monitor the temperature in the furnace in order to achieve the purpose of controlling the temperature in the furnace to meet the product process requirements. When the measured temperature is higher than 2000°C, the commonly used temperature measurement method is to use a thermocouple + high-temperature infrared thermometer. Thermocouples are used to detect the temperature in the low-temperature section, and high-temperature infrared thermometers are used to detect the temperature in the high-temperature section. When the measured temperature is higher than the high-temperature section, the thermocouple exits the furnace body through a moving mechanism, and a high-temperature infrared thermometer is used to continue to detect the temperature in the furnace.
[0003] When this measurement method is used to measure temperature, the thermocouple is easily collided with the furnace body during the process of the thermocouple withdrawing from the furnace body, resulting in damage to the thermocouple, and the thermocouple cannot be measured for a long time. Damage to the thermocouple makes it impossible to accurately measure the temperature in the furnace.
[0004] The existing temperature measuring device uses high-temperature infrared to measure the temperature of the inner wall of the furnace body. It cannot accurately measure the temperature of the low-temperature furnace body wall, and it is impossible to clean the observation hole of the temperature measuring device in real time, which causes the operator to make mistakes in the reading of the infrared measuring instrument. Therefore, we designed an infrared temperature measurement structure for industrial furnaces. Utility Model Content
[0005] The purpose of the utility model is to provide an infrared temperature measurement structure for an industrial furnace, which solves the existing problems mentioned in the background technology by arranging a low-temperature measurement component and a high-temperature measurement component.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model discloses an infrared temperature measurement structure for an industrial furnace, comprising a furnace body with an observation hole, and a low-temperature measurement component and a high-temperature measurement component installed on the observation hole, wherein the low-temperature measurement component and the high-temperature measurement component both comprise: an observation hole seat, wherein the observation hole seat is installed on the observation hole and one end of the observation hole seat is inserted into the furnace body, and a lens is arranged on the top of the observation hole seat; a cleaning mechanism, wherein the cleaning mechanism is arranged at the upper end of the observation hole seat and is located below the lens; a fine-tuning rotating mechanism, wherein the fine-tuning rotating mechanism is arranged above the lens and is fixedly connected to the observation hole seat; an infrared thermometer, wherein the bottom of the infrared thermometer is fixedly connected to the fine-tuning rotating mechanism; the lens in the low-temperature measurement component is a silicon crystal glass lens, and the infrared thermometer in the low-temperature measurement component is a low-temperature infrared thermometer; the lens in the high-temperature measurement component is a quartz glass lens, and the infrared thermometer in the high-temperature measurement component is a high-temperature infrared thermometer.
[0008] As a preferred technical solution of the utility model, a connecting pipe is provided on one side of the top end of the observation hole seat, and the cleaning mechanism is installed on the connecting pipe. The cleaning mechanism includes a rotating shaft and a cleaning cantilever installed at the end of the rotating shaft and located at the observation hole seat. The rotating shaft is inserted into the connecting pipe, and a fastening screw sleeve is provided on the outer sleeve of the rotating shaft, and the fastening screw sleeve is located between the rotating shaft and the inner wall of the connecting pipe.
[0009] As a preferred technical solution of the utility model, a plurality of sealing rings are sleeved on the rotating shaft, and spacers are arranged between the sealing rings. The sealing rings are located at the front side of the fastening screw sleeve.
[0010] As a preferred technical solution of the utility model, a graphite sleeve is installed at the bottom of the observation hole seat, and a graphite plug is provided at the bottom end of the graphite sleeve.
[0011] As a preferred technical solution of the utility model, a pressure cover for fixing the lens is arranged on the top of the observation hole seat; the fine-tuning rotation mechanism includes a spherical locking ring A, a spherical locking ring B matching the spherical locking ring A, and a spherical movable fisheye located between the spherical locking ring A and the spherical locking ring B; the bottom of the spherical locking ring A is fixedly connected to the pressure cover, and the bottom of the infrared thermometer is inserted into the spherical movable fisheye.
[0012] The utility model has the following beneficial effects:
[0013] The utility model can realize real-time monitoring of different temperature ranges by switching low-temperature measurement components and high-temperature measurement components according to the different temperatures in the industrial furnace. This design enables the infrared temperature measurement structure to have high measurement accuracy and a wide range of applications, which helps to improve the automation and safety performance of the industrial production process. This temperature measurement method does not require a mobile temperature measurement device, avoids damage to the device caused by moving the temperature measurement device, and solves the problem that the thermocouple is easily damaged.
[0014] In addition, the infrared temperature measurement structure also includes an observation hole seat, a cleaning mechanism and a fine-tuning rotation mechanism. The observation hole seat is installed on the observation hole to ensure the stability and accuracy of the temperature measurement component. The cleaning mechanism is located at the upper end of the observation hole seat, below the lens, and can regularly clean dust and impurities on the lens surface to ensure the clarity of the lens, thereby improving the temperature measurement accuracy.
[0015] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0018] Figure 2 for Figure 1 Schematic diagram of the structure;
[0019] Figure 3 It is a three-dimensional structural schematic diagram of the low-temperature measurement component and the high-temperature measurement component of the utility model;
[0020] Figure 4 for Figure 4 A three-dimensional cross-sectional view of
[0021] Figure 5 for Figure 3 sectional view of
[0022] Figure 6 for Figure 5 A is an enlarged schematic diagram;
[0023] Figure 7 It is a structural schematic diagram of the cleaning mechanism in the utility model;
[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0025] 1-furnace body; 2-low temperature measurement component; 3-high temperature measurement component; 4-graphite plug; 5-graphite sleeve; 6-observation hole seat, 61-connecting pipe; 7-lens; 8-pressure cover; 9-ball lock ring A; 10-spherical movable fisheye; 11-ball lock ring B; 12-infrared thermometer; 13-rotating shaft; 14-fastening screw sleeve; 15-cleaning cantilever; 16-spacer; 17-sealing ring; A-installation part of cleaning mechanism. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] In the description of the present invention, it should be understood that terms such as "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0028] like Figure 1-7 As shown: an infrared temperature measurement structure for an industrial furnace, comprising a furnace body 1 with an observation hole and a low-temperature measurement component 2 and a high-temperature measurement component 3 installed on the observation hole, wherein the low-temperature measurement component 2 and the high-temperature measurement component 3 both include an observation hole seat 6, a cleaning mechanism and a fine-tuning rotation mechanism, wherein the observation hole seat 6 is installed on the observation hole and one end of the observation hole seat 6 is inserted into the furnace body 1, and a lens 7 is arranged on the top of the observation hole seat 6; the cleaning mechanism is arranged at the upper end of the observation hole seat 6 and is located below the lens 7; the fine-tuning rotation mechanism is arranged above the lens 7 and is fixedly connected to the observation hole seat 6; an infrared thermometer 12, the bottom of the infrared thermometer 12 is fixedly connected to the fine-tuning rotation mechanism; the lens 7 in the low-temperature measurement component 2 is a silicon crystal glass lens, and the infrared thermometer 12 in the low-temperature measurement component 2 is a low-temperature infrared thermometer; the lens 7 in the high-temperature measurement component 3 is a quartz glass lens, and the infrared thermometer 12 in the high-temperature measurement component 3 is a high-temperature infrared thermometer.
[0029] In this embodiment, a low temperature measurement component 2 and a high temperature measurement component 3 are installed in the furnace body 1. The low temperature measurement component 2 is mainly used for measuring low temperature environments, so a silicon crystal glass lens is used, which has good optical performance and stability in low temperature environments. In addition, the infrared thermometer 12 in the low temperature measurement component 2 is a low temperature infrared thermometer, which can perform accurate temperature measurement under low temperature conditions.
[0030] In contrast, the high temperature measurement component 3 is used for measuring in a high temperature environment, so a quartz glass lens is used. The quartz glass lens has high thermal stability and optical performance in a high temperature environment, and can meet the high temperature measurement requirements. The infrared thermometer 12 in the high temperature measurement component 3 is a high temperature infrared thermometer, which can achieve accurate temperature measurement under high temperature conditions.
[0031] In practical applications, according to the different temperatures in the industrial furnace, real-time monitoring of different temperature ranges can be achieved by switching the low-temperature measurement component 2 and the high-temperature measurement component 3. This design enables the infrared temperature measurement structure to have high measurement accuracy and a wide range of applications, which helps to improve the degree of automation and safety performance of the industrial production process. This temperature measurement method does not require a mobile temperature measurement device, avoids damage to the equipment caused by the mobile temperature measurement device, and solves the problem of high-temperature damage to thermocouples in the range of 800°C to 900°C.
[0032] In addition, the infrared temperature measurement structure also includes an observation hole seat 6, a cleaning mechanism and a fine-tuning rotating mechanism. The observation hole seat 6 is installed on the observation hole to ensure the stability and accuracy of the temperature measurement component. The cleaning mechanism is arranged at the upper end of the observation hole seat 6 and below the lens 7. It can regularly clean the dust and impurities on the surface of the lens to ensure the clarity of the lens, thereby improving the temperature measurement accuracy. The fine-tuning rotating mechanism is arranged above the lens 7 and is fixedly connected to the observation hole seat 6, which is convenient for fine-tuning the thermometer to achieve more accurate temperature measurement.
[0033] Through the above design, the infrared temperature measurement structure of this embodiment has high practical value in the field of industrial furnaces. It can not only realize real-time monitoring of the temperature in the furnace, but also switch the measurement of different temperature ranges according to actual conditions to meet the needs of different working conditions. At the same time, the setting of the cleaning mechanism and the fine-tuning rotating mechanism further ensures the temperature measurement accuracy and improves the stability and reliability of the entire infrared temperature measurement structure.
[0034] like Figure 4-7As shown: a connecting pipe 61 is arranged on one side of the top of the observation hole seat 6, and a cleaning mechanism is installed on the connecting pipe 61. The cleaning mechanism includes a rotating shaft 13 and a cleaning cantilever 15 installed at the end of the rotating shaft 13 and located at the observation hole seat 6. The rotating shaft 13 is inserted into the connecting pipe 61, and a fastening screw sleeve 14 is arranged on the outer sleeve of the rotating shaft 13. The fastening screw sleeve 14 is located between the rotating shaft 13 and the inner wall of the connecting pipe 61. A plurality of sealing rings 17 are also sleeved on the rotating shaft 13, and spacers 16 are arranged between the sealing rings 17. The sealing ring 17 is located on the front side of the fastening screw sleeve 14.
[0035] In this embodiment, the design of the cleaning mechanism is highly practical and innovative. The setting of the rotating shaft 13 allows the cleaning cantilever 15 to rotate flexibly, and the function of the fastening screw sleeve 14 is to fix the rotating shaft 13 to prevent it from sliding or shifting during use. In addition, the setting of the sealing ring 17 and the spacer 16 helps to prevent dust and impurities from entering the observation hole seat 6 and protect the internal parts of the equipment. During use, the cleaning mechanism is first connected to the observation hole seat 6 through the connecting pipe 61, and then the rotating shaft 13 is started to drive the cleaning cantilever 15 to rotate.
[0036] like Figure 3-5 As shown: a graphite sleeve 5 is installed at the bottom of the observation hole seat 6, and a graphite plug 4 is provided at the bottom end of the graphite sleeve 5.
[0037] In this embodiment, the main function of the graphite sleeve 5 is to protect the bottom of the observation hole seat 6 and prevent it from being damaged during use. The graphite plug 4 plays a sealing role to ensure that the pressure and temperature inside the observation hole are stable. The graphite sleeve 5 and the graphite plug 4 are made of graphite material, which is a material with high thermal conductivity, high tensile strength and good wear resistance. The excellent performance of graphite material under high temperature and high pressure environment makes the design of the observation hole seat 6 more reliable and safe.
[0038] like Figure 4-6 As shown: a pressure cover 8 for fixing the lens 7 is arranged on the top of the observation hole seat 6; the fine-tuning rotation mechanism includes a ball lock ring A9, a ball lock ring B11 matched with the ball lock ring A9, and a spherical movable fish eye 10 located between the ball lock ring A9 and the ball lock ring B11; the bottom of the ball lock ring A9 is fixedly connected to the pressure cover 8, and the bottom of the infrared thermometer 12 is inserted into the spherical movable fish eye 10.
[0039] In this embodiment, the infrared thermometer 12 is fine-tuned and rotated through the spherical movable fisheye 10, thereby realizing accurate temperature measurement of the target object. The spherical locking ring A9 and the spherical locking ring B11 play the role of stabilizing and fixing the spherical movable fisheye 10, ensuring that the infrared thermometer 12 can be stably aligned with the target object during the fine-tuning process. The pressure cover 8 plays the role of protecting the lens 7, preventing external impurities from entering the surface of the lens 7 and affecting the accuracy of temperature measurement.
[0040] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0041] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An infrared temperature measurement structure for an industrial furnace, comprising a furnace body (1) with an observation hole, and a low temperature measurement component (2) and a high temperature measurement component (3) mounted on the observation hole, It is characterized in that The low temperature measurement component (2) and the high temperature measurement component (3) both comprise: An observation hole seat (6), wherein the observation hole seat (6) is mounted on the observation hole and one end of the observation hole seat (6) is inserted into the furnace body (1), and a lens (7) is provided at the top end of the observation hole seat (6); A cleaning mechanism, the cleaning mechanism being arranged at the upper end of the observation hole seat (6) and located below the lens (7); A fine-tuning rotating mechanism, the fine-tuning rotating mechanism being arranged above the lens (7) and fixedly connected to the observation hole seat (6); An infrared thermometer (12), the bottom of which is fixedly connected to the fine-tuning rotating mechanism; The lens (7) in the low-temperature measurement component (2) is a silicon crystal glass lens, and the infrared thermometer (12) in the low-temperature measurement component (2) is a low-temperature infrared thermometer; The lens (7) in the high-temperature measurement component (3) is a quartz glass lens, and the infrared thermometer (12) in the high-temperature measurement component (3) is a high-temperature infrared thermometer.
2. The infrared temperature measurement structure for an industrial furnace according to claim 1, It is characterized in that A connecting pipe (61) is arranged at one side of the top end of the observation hole seat (6), and the cleaning mechanism is installed on the connecting pipe (61). The cleaning mechanism comprises a rotating shaft (13) and a cleaning cantilever (15) installed at the end of the rotating shaft (13) and located at the observation hole seat (6). The rotating shaft (13) is inserted into the connecting pipe (61), and a fastening screw sleeve (14) is arranged on the outer sleeve of the rotating shaft (13). The fastening screw sleeve (14) is located between the rotating shaft (13) and the inner wall of the connecting pipe (61).
3. The infrared temperature measurement structure for an industrial furnace according to claim 2, It is characterized in that The rotating shaft (13) is also sleeved with a plurality of sealing rings (17), and a spacer sleeve (16) is arranged between the sealing rings (17). The sealing rings (17) are located at the front side of the fastening screw sleeve (14).
4. The infrared temperature measurement structure for an industrial furnace according to claim 1, It is characterized in that A graphite sleeve (5) is installed at the bottom of the observation hole seat (6), and a graphite plug (4) is arranged at the bottom end of the graphite sleeve (5).
5. The infrared temperature measurement structure for an industrial furnace according to claim 1, It is characterized in that A pressure cover (8) for fixing the lens (7) is arranged on the top of the observation hole seat (6); the fine-tuning rotation mechanism comprises a spherical locking ring A (9), a spherical locking ring B (11) matched with the spherical locking ring A (9), and a spherical movable fisheye (10) located between the spherical locking ring A (9) and the spherical locking ring B (11); the bottom of the spherical locking ring A (9) is fixedly connected to the pressure cover (8), and the bottom of the infrared thermometer (12) is inserted into the spherical movable fisheye (10).
Citation Information
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