Groove type heat collector heat preservation simulation device
By designing a trough collector insulation simulation device that simulates the rotation and expansion of the collector, the problem of heat insulation in the prior art is solved, and the supply cycle is shortened without on-site testing and Ensure the effect of insulation stability.
Patent Information
- Application Number
- CN202420017093.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-03
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-03
AI Technical Summary
The insulation of existing tank collectors is prone to interfere with the elbow insulation during rotational movement, resulting in insulation damage, and motion testing is required before manufacturing to ensure long-term operation, resulting in extended supply cycle.
A trough collector insulation simulation device is designed with a base, a driving mechanism, a heat collector bracket and a heat collector assembly, which simulates the rotational movement of the heat collector through a worm gear reducer and simulates the adjustment component. The expansion of the heat collector tube ensures the stability of the insulation layer during movement.
The device can simulate the rotation and expansion of the collector without sending the insulation sample to the collector test loop site, shortening the supply cycle, ensuring the stable operation of the insulation layer, and avoiding interference and lag.
Smart Images

Figure CN222212280U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of trough type solar power generation, in particular to a trough type collector heat preservation simulation device. Background Art
[0002] The inlet and outlet of the trough collector are connected to the collector tube. Generally, three ball heads are used to form a connecting rod mechanism. The ball heads can rotate, and then the connecting rod mechanism can rotate with the collector. Because the inlet and outlet connecting rod mechanisms of the trough collector need to rotate with the collector, and because the collector tube expands, the expansion can reach several hundred millimeters. The connecting rod mechanism hydraulically moves outward along the axial direction of the collector tube to compensate for the expansion of the collector tube. Therefore, the insulation of the connecting rod mechanism is also relatively special, especially the insulation of the ball head part. During the movement of the collector, it cannot interfere with the insulation of the elbows on both sides, otherwise the insulation of the ball head part will easily break. Generally, the collector insulation must be installed on the collector for movement testing before manufacturing to ensure that the insulation can operate for a long time. Utility Model Content
[0003] In order to solve one or more technical problems existing in the prior art, the utility model provides a trough type collector heat preservation simulation device.
[0004] The utility model solves the above technical problems with the following technical solutions: a trough collector insulation simulation device, comprising a base, a driving mechanism, a heat collecting tube support and a heat collecting tube assembly with a plurality of ball heads, wherein the driving mechanism is fixed to the base, the output shaft of the driving mechanism is arranged horizontally in the left and right directions, the lower end of the heat collecting tube support is hinged to the output shaft and can swing left and right; one end of the heat collecting tube assembly is fixed to the base, and the other end of the heat collecting tube assembly is hinged to the upper end of the heat collecting tube support; the heat collecting tube assembly is provided with an insulation layer;
[0005] The output shaft is also provided with a vertical connector, which is arranged on the left or right side of the heat collecting tube support. The vertical connector is connected to the heat collecting tube support through an adjustment component and can adjust the distance between the heat collecting tube support and the vertical connector.
[0006] The beneficial effect of the utility model is that the trough collector insulation simulation device of the utility model can simulate the rotation of the collector and the expansion of the collector tube, and the test can be completed without sending the insulation sample to the collector test loop site, which greatly shortens the supply cycle and ensures the stable operation of the insulation.
[0007] On the basis of the above technical solution, the present invention can also be improved as follows.
[0008] Furthermore, a support frame is provided on the output shaft, the upper surface of the support frame is a plane, the lower end of the heat collecting tube bracket is hinged on the plane and can swing left and right, and the vertical connecting piece is vertically fixed on the plane.
[0009] Furthermore, the support frame includes a vertical support plate and a horizontal support plate, the lower end of the vertical support plate is vertically fixedly connected to the output shaft, the upper end of the vertical support plate is vertically fixedly connected to the lower surface of the horizontal support plate, the lower end of the heat collector tube bracket is hinged to the upper surface of the horizontal support plate and can swing left and right, and the vertical connecting member is vertically fixed to the upper surface of the horizontal support plate.
[0010] The beneficial effect of adopting the above further solution is: by providing a vertical support plate and a horizontal support plate, the relevant components on the output shaft are supported, which facilitates the staggered arrangement with the drive mechanism and improves the structural stability.
[0011] Furthermore, the vertical support plate is a triangular plate, one corner of the triangular plate is a connecting angle, one side of the triangular plate is a connecting side, the connecting angle is fixed on the output shaft, the connecting side is arranged opposite to the connecting angle, and the connecting side is fixedly connected to the lower surface of the horizontal support plate.
[0012] Furthermore, the adjustment assembly includes an adjustment bolt and an adjustment nut. The adjustment bolt movably passes through the vertical connecting piece and the heat collecting tube bracket, and one end of the adjustment bolt is connected to the adjustment nut.
[0013] The beneficial effect of adopting the above further solution is that by providing an adjusting bolt and an adjusting nut, the distance between the vertical connecting piece and the heat collecting tube support can be adjusted by loosening or tightening the adjusting nut, that is, the swing amplitude of the heat collecting tube support can be adjusted.
[0014] Furthermore, the heat collecting tube support is provided with an angle steel, and the adjusting bolt movably passes through the vertical connecting piece and the angle steel.
[0015] The beneficial effect of adopting the above further solution is that by providing angle steel, it is convenient to connect the heat collecting tube bracket with the vertical connecting piece by adjusting bolts.
[0016] Furthermore, the angle steel is arranged to extend horizontally forward and backward.
[0017] Furthermore, the vertical connecting member is a channel steel.
[0018] Furthermore, the driving mechanism is a worm gear reducer.
[0019] Further, the heat collecting tube assembly includes a first straight tube, a second straight tube, a third straight tube and a fourth straight tube, the lower end of the first straight tube is vertically fixedly connected to the base, the upper end of the first straight tube is provided with a first elbow, the two ends of the second straight tube are respectively provided with a second elbow and a third elbow, the two ends of the third straight tube are respectively provided with a fourth elbow and a fifth elbow, the first elbow extends horizontally away from the end of the first straight tube and is connected to the second elbow through a first ball joint, the third elbow is connected to the fourth elbow at one end away from the second straight tube through a second ball joint, the fifth elbow is connected to one end of the fourth straight tube at one end away from the third straight tube through a third ball joint, and the fourth straight tube is horizontally arranged and the other end is hinged to the upper end of the heat collecting tube bracket. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the main structure of the trough collector insulation simulation device of the utility model without an insulation layer;
[0021] Figure 2 It is a side view structural schematic diagram of the utility model trough type collector insulation simulation device without an insulation layer;
[0022] Figure 3 This is a schematic diagram of the main structure of the trough collector insulation simulation device of the utility model;
[0023] Figure 4 It is a side structural schematic diagram of the trough collector insulation simulation device of the utility model.
[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0025] 1. Base; 11. First bearing;
[0026] 2. Driving mechanism; 21. Output shaft; 22. Horizontal support plate; 23. Second bearing; 24. Vertical support plate;
[0027] 3. Heat collecting tube support; 31. Angle steel;
[0028] 4. Insulation layer;
[0029] 5. Vertical connector;
[0030] 6. Adjusting bolt; 61. Adjusting nut;
[0031] 7. The first straight pipe; 70. The second straight pipe; 71. The third straight pipe; 72. The fourth straight pipe; 73. The first elbow; 74. The second elbow; 75. The third elbow; 76. The fourth elbow; 77. The fifth elbow; 78. The first ball joint; 79. The second ball joint; 790. The third ball joint. DETAILED DESCRIPTION
[0032] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0033] like Figure 1 to Figure 4 As shown, a trough collector insulation simulation device of this embodiment includes a base 1, a driving mechanism 2, a heat collecting tube support 3 and a heat collecting tube assembly with multiple ball heads, wherein the driving mechanism 2 is fixed on the base 1, and the output shaft 21 of the driving mechanism 2 is horizontally arranged in the left and right direction, and the lower end of the heat collecting tube support 3 is hinged on the output shaft 21 and can swing left and right; one end of the heat collecting tube assembly is fixed on the base 1, and the other end of the heat collecting tube assembly is hinged to the upper end of the heat collecting tube support 3; and a heat insulating layer 4 is provided on the heat collecting tube assembly;
[0034] A vertical connector 5 is also provided on the output shaft 21, and the vertical connector 5 is arranged on the left side or right side of the heat collecting tube support 3 (specifically, the vertical connector 5 can be arranged on the side of the heat collecting tube support 3 away from the heat collecting tube assembly), and the vertical connector 5 is connected to the heat collecting tube support 3 through an adjustment assembly and can adjust the distance between the heat collecting tube support 3 and the vertical connector 5.
[0035] like Figure 1 to Figure 4 As shown, in this embodiment, a support frame is provided on the output shaft 21, the upper surface of the support frame is a plane, the lower end of the heat collecting tube bracket 3 is hinged on the plane and can swing left and right, and the vertical connecting member 5 is vertically fixed on the plane.
[0036] like Figure 1 to Figure 4 As shown, the support frame of this embodiment includes a vertical support plate 24 and a horizontal support plate 22, the lower end of the vertical support plate 24 is vertically fixedly connected to the output shaft 21, the upper end of the vertical support plate 24 is vertically fixedly connected to the lower surface of the horizontal support plate 22, the lower end of the heat collecting tube bracket 3 is hinged on the upper surface of the horizontal support plate 22 and can swing left and right, and the vertical connecting member 5 is vertically fixed to the upper surface of the horizontal support plate 22. By providing the vertical support plate and the horizontal support plate, the relevant components on the output shaft are supported, which is convenient for staggered arrangement with the driving mechanism and has better structural stability.
[0037] like Figure 2 and Figure 4 As shown, the vertical support plate 24 of this embodiment is a triangular plate, one corner of the triangular plate is a connecting angle, one side of the triangular plate is a connecting side, the connecting angle is fixed on the output shaft 21, the connecting side is arranged opposite to the connecting angle, and the connecting side is fixedly connected to the lower surface of the horizontal support plate 22.
[0038] like Figure 1and Figure 3 As shown, the adjustment assembly of this embodiment includes an adjustment bolt 6 and an adjustment nut 61, the adjustment bolt 6 movably passes through the vertical connector 5 and the heat collecting tube support 3, and one end of the adjustment bolt 6 is connected to the adjustment nut 61. By providing the adjustment bolt and the adjustment nut, the spacing between the vertical connector and the heat collecting tube support can be adjusted by loosening or tightening the adjustment nut, that is, the swing amplitude of the heat collecting tube support can be adjusted.
[0039] like Figure 1 to Figure 3 As shown, the heat collecting tube support 3 of this embodiment is provided with an angle steel 31, and the adjusting bolt 6 movably penetrates the vertical connecting piece 5 and the angle steel 31. By providing the angle steel, it is convenient to connect the heat collecting tube support with the vertical connecting piece by the adjusting bolt. Specifically, the nut of the adjusting bolt 6 can be abutted against the angle steel 31, and then the adjusting nut 61 can be abutted against the vertical connecting piece 5.
[0040] like Figure 1 and Figure 2 As shown, the angle steel 31 of this embodiment is arranged to extend horizontally forward and backward.
[0041] like Figure 1 and Figure 2 As shown, the vertical connecting member 5 of this embodiment is a channel steel.
[0042] A preferred solution of this embodiment is that the driving mechanism 2 is a worm gear reducer.
[0043] Specifically, Figure 1 to Figure 4 As shown, the heat collecting tube bracket 3 may be in multiple groups, and one group of the heat collecting tube bracket 3 may be hinged to the heat collecting tube assembly and the horizontal support plate 22 respectively.
[0044] The specific structure of the heat collecting tube assembly of this embodiment can simulate the existing heat collecting tube assembly structure. Figure 1 to Figure 4As shown, an optional specific scheme of the present embodiment is that the heat collecting tube assembly includes a first straight tube 7, a second straight tube 70, a third straight tube 71 and a fourth straight tube 72, the lower end of the first straight tube 7 is vertically fixedly connected to the base 1, the upper end of the first straight tube 7 is provided with a first elbow 73, the two ends of the second straight tube 70 are respectively provided with a second elbow 74 and a third elbow 75, the two ends of the third straight tube 71 are respectively provided with a fourth elbow 76 and a fifth elbow 77, the first elbow 73 extends horizontally away from one end of the first straight tube 7 and is connected to the second elbow 74 through a first ball head 78, the third elbow 75 is connected to the fourth elbow 76 at one end away from the second straight tube 70 through a second ball head 79, the fifth elbow 77 is connected to one end of the fourth straight tube 72 at one end away from the third straight tube 71 through a third ball head 790, and the fourth straight tube 72 is horizontally arranged and the other end is hinged to the upper end of the heat collecting tube bracket 3. The left-right movement of the fourth straight tube 72 can be adjusted by adjusting the bolts and the adjusting nuts, thereby simulating the axial expansion of the thermal insulation layer on the fourth straight tube 72 .
[0045] Specifically, the connection between the second straight tube 70 and the third straight tube 71 of this embodiment is inclined and extends toward the front side. Figure 2 and Figure 3 shown.
[0046] Furthermore, the base 1 is provided with a bracket, the bracket is provided with a first bearing 11, and the free end of the output shaft 21 is rotatably connected to the first bearing 11. The horizontal support plate 22 is provided with a second bearing 23, and the lower end of the heat collecting tube bracket 3 can be rotatably connected to the second bearing 23.
[0047] When the trough collector insulation simulation device of this embodiment is used, the hand wheel is used to drive the input shaft of the worm gear reducer, and the output shaft of the worm gear reducer will rotate, which can simulate the rotational movement of the collector. The adjustment bolts on the channel steel and the angle steel can be manually adjusted to adjust the angle of the collector tube bracket and simulate the expansion of the collector tube assembly. After the insulation layer is installed on the collector tube assembly, the movement of the insulation layer with the collector tube assembly and the axial expansion of the collector tube assembly can be simulated. After multiple runs, observe whether there is interference and jamming, and the interference of the insulation layer can be checked to ensure that the insulation layer can be effective for a long time.
[0048] The trough collector insulation simulation device of this embodiment can simulate the rotation of the collector and the expansion of the collector tube. The test can be completed without sending the insulation sample to the collector test loop site, which greatly shortens the delivery cycle and ensures the stable operation of the insulation.
[0049] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0050] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0051] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0052] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0053] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0054] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A trough collector insulation simulation device, It is characterized in that It comprises a base, a driving mechanism, a heat collecting tube support and a heat collecting tube assembly with a plurality of ball heads, wherein the driving mechanism is fixed on the base, the output shaft of the driving mechanism is arranged horizontally in the left-right direction, the lower end of the heat collecting tube support is hinged on the output shaft and can swing left-right; one end of the heat collecting tube assembly is fixed on the base, and the other end of the heat collecting tube assembly is hinged to the upper end of the heat collecting tube support; the heat collecting tube assembly is provided with a heat insulation layer; The output shaft is also provided with a vertical connector, which is arranged on the left or right side of the heat collecting tube support. The vertical connector is connected to the heat collecting tube support through an adjustment component and can adjust the distance between the heat collecting tube support and the vertical connector.
2. A trough collector insulation simulation device according to claim 1, It is characterized in that A support frame is provided on the output shaft, the upper surface of the support frame is a plane, the lower end of the heat collecting tube bracket is hinged on the plane and can swing left and right, and the vertical connecting piece is vertically fixed on the plane.
3. A trough collector insulation simulation device according to claim 2, It is characterized in that The support frame includes a vertical support plate and a horizontal support plate, the lower end of the vertical support plate is vertically fixedly connected to the output shaft, the upper end of the vertical support plate is vertically fixedly connected to the lower surface of the horizontal support plate, the lower end of the heat collecting tube bracket is hinged to the upper surface of the horizontal support plate and can swing left and right, and the vertical connecting piece is vertically fixed to the upper surface of the horizontal support plate.
4. A trough collector insulation simulation device according to claim 3, It is characterized in that The vertical support plate is a triangular plate, one corner of the triangular plate is a connecting angle, one side of the triangular plate is a connecting side, the connecting angle is fixed on the output shaft, the connecting side is arranged opposite to the connecting angle, and the connecting side is fixedly connected to the lower surface of the horizontal support plate.
5. A trough collector insulation simulation device according to any one of claims 1 to 4, It is characterized in that The adjusting assembly comprises an adjusting bolt and an adjusting nut. The adjusting bolt movably passes through the vertical connecting piece and the heat collecting tube bracket, and one end of the adjusting bolt is connected to the adjusting nut.
6. A trough collector thermal insulation simulation device according to claim 5, It is characterized in that An angle steel is provided on the heat collecting tube support, and the adjusting bolt movably penetrates the vertical connecting piece and the angle steel.
7. A trough collector thermal insulation simulation device according to claim 6, It is characterized in that The angle steels are arranged to extend horizontally frontward and rearward.
8. A trough collector insulation simulation device according to claim 1, It is characterized in that The vertical connecting piece is a channel steel.
9. A trough collector thermal insulation simulation device according to claim 1, It is characterized in that The driving mechanism is a worm gear reducer.
10. A trough collector thermal insulation simulation device according to claim 1, It is characterized in that The heat collecting tube assembly includes a first straight tube, a second straight tube, a third straight tube and a fourth straight tube. The lower end of the first straight tube is vertically fixedly connected to the base. The upper end of the first straight tube is provided with a first elbow. The two ends of the second straight tube are respectively provided with a second elbow and a third elbow. The two ends of the third straight tube are respectively provided with a fourth elbow and a fifth elbow. The first elbow extends horizontally away from the end of the first straight tube and is connected to the second elbow through a first ball joint. The end of the third elbow away from the second straight tube is connected to the fourth elbow through a second ball joint. The end of the fifth elbow away from the third straight tube is connected to one end of the fourth straight tube through a third ball joint. The fourth straight tube is horizontally arranged and the other end is hinged to the upper end of the heat collecting tube bracket.
