Full-automatic permalloy annular iron core winding machine
By using auxiliary support components and disassembly and assembly components in the core winder, the problems of equipment instability and difficulty in replacing the material tray are solved, and a more efficient production process is achieved.
Patent Information
- Application Number
- CN202420700712.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The existing iron core winding machines have a small contact area between the moving wheel and the ground and are not stable enough, which affects production efficiency and is difficult to disassemble and replace, affecting production efficiency.
A fully automatic permetallic ring iron core winding machine is designed, using auxiliary support components and disassembly components, including universal wheels, screws, circular sleeves, vertical rods, support blocks, turntables, springs and limit blocks , ensure the equipment is stable during operation and facilitate the disassembly and replacement of material trays.
It improves the stability and production efficiency of the equipment, avoids the impact of production due to equipment instability, and simplifies the replacement process of material trays, and improves production efficiency.
Smart Images
Figure CN222213927U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of annular iron core production, in particular to a full-automatic Permalloy annular iron core winding machine. Background Art
[0002] The iron core is a core component widely used in magnetoelectric devices, such as motors and transformers. It has a simple structure and excellent physical properties.
[0003] The existing core winding machine is often provided with moving wheels on its lower surface for cooperating with its movement when in use. However, due to the small contact area between the moving wheels and the ground, the equipment is not stable enough during operation, which easily affects production. Moreover, after the winding is completed, it is not convenient to remove the material roller for replacement, which affects production efficiency. In view of the above problems, the inventor proposes a fully automatic Permalloy ring core winding machine to solve the above problems. Utility Model Content
[0004] In order to solve the problems that the existing iron core winding machines are often provided with moving wheels on their lower surfaces for cooperating with their movement when in use, but the contact area between the moving wheels and the ground is small, the equipment is not stable enough during operation, which easily affects production, and after the winding is completed, it is inconvenient to remove the material roller for replacement, which affects production efficiency; the purpose of the utility model is to provide a fully automatic Permalloy ring iron core winding machine.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions: a fully automatic Permalloy ring core winding machine, comprising a winding machine body, a winding device and a material tray, the sides of the winding machine body and the winding device are fixed with auxiliary support components, the lower surfaces of the winding machine body and the winding device are rotatably provided with universal wheels, and the material tray and the winding device are provided with disassembly and assembly components;
[0006] The auxiliary support assembly includes a partition, a hollow cylinder is fixedly provided on the side of the winding machine body and the winding equipment, the partition is fixedly connected to the inner surface of the hollow cylinder, a screw is rotatably provided between the hollow cylinder and the partition, a circular sleeve block is threadedly sleeved on the outer surface of the screw, a vertical rod is fixedly provided on the lower surface of the circular sleeve block, four vertical rods are provided, and a circular array of the vertical rods is distributed between the circular sleeve block and the support block, the vertical rod movably penetrates the partition, a support block is fixedly provided at the lower end of the vertical rod, the support block is movably fitted with the inner surface of the hollow cylinder, a circular rod is fixedly provided at the upper end of the screw, the circular rod penetrates the hollow cylinder, a turntable is fixedly provided at the upper end of the circular rod, a semicircular notch is provided on the outer surface of the turntable, a number of semicircular notches are provided, and a semicircular notch is distributed in a circular array on the outer surface of the turntable.
[0007] Preferably, the disassembly and assembly component includes a circular block, which is fixedly connected to one side of the material tray. A circular groove is provided on the outer surface of the circular block, and a spring is fixedly provided on the inner surface of the circular groove. There are six springs, and the springs are distributed in an annular array between the inner surface of the circular groove and the limit block. A limit block is fixedly provided at the other end of the spring. A connecting cylinder is connected to the winding device, a limiting slide groove is provided on the inner surface of the circular groove, and a limiting slider is provided in the limiting slide groove for sliding. The limiting slider is fixedly connected to the limit block, the circular block is movably fitted with the inner surface of the connecting cylinder, a limiting hole is provided on the outer surface of the connecting cylinder, and the limit block is movably inserted in the limiting hole.
[0008] Compared with the prior art, the beneficial effects of the utility model are:
[0009] 1. When the utility model is in use, the equipment can be moved to a designated position and supported by support blocks, thereby improving the stability of the equipment during production and avoiding affecting production;
[0010] 2. When the utility model is in use, after the material tray is rolled up, it is convenient to replace it, thereby improving the production efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0012] Figure 1 It is a schematic diagram of the structure of the utility model.
[0013] Figure 2 This is a schematic diagram of the auxiliary support assembly structure of the utility model.
[0014] Figure 3 This is a schematic diagram of the disassembly and assembly structure of the utility model.
[0015] Figure 4 For this utility model Figure 3 Enlarged structural diagram at A in the middle.
[0016] In the figure: 1. Winding machine body; 2. Winding equipment; 11. Universal wheel; 3. Auxiliary support assembly; 31. Hollow cylinder; 311. Partition; 32. Screw; 33. Round sleeve; 34. Vertical rod; 35. Support block; 36. Round rod; 37. Turntable; 38. Semicircular notch; 4. Material tray; 5. Disassembly and assembly assembly; 51. Round block; 52. Round groove; 53. Spring; 54. Limit block; 55. Limit slide groove; 56. Limit slider; 57. Connecting tube; 58. Limit hole. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] Embodiment 1: Figure 1-4 As shown, the utility model provides a fully automatic Permalloy ring core winding machine, comprising a winding machine body 1, a winding device 2 and a material tray 4, the sides of the winding machine body 1 and the winding device 2 are fixedly provided with auxiliary support components 3, the lower surfaces of the winding machine body 1 and the winding device 2 are rotatably provided with universal wheels 11, and four universal wheels 11 are provided, and the material tray 4 and the winding device 2 are provided with disassembly components 5;
[0019] The auxiliary support assembly 3 includes a partition 311, a hollow cylinder 31 is fixedly provided on the sides of the winding machine body 1 and the winding device 2, the partition 311 is fixedly connected to the inner surface of the hollow cylinder 31, a screw rod 32 is rotatably provided between the hollow cylinder 31 and the partition 311, a circular sleeve block 33 is threadedly sleeved on the outer surface of the screw rod 32, a vertical rod 34 is fixedly provided on the lower surface of the circular sleeve block 33, the vertical rod 34 movably penetrates the partition 311, a support block 35 is fixedly provided at the lower end of the vertical rod 34, and the support block 35 is movably fitted with the inner surface of the hollow cylinder 31;
[0020] A circular rod 36 is fixedly provided at the upper end of the screw rod 32. The circular rod 36 penetrates the hollow cylinder 31. A turntable 37 is fixedly provided at the upper end of the circular rod 36. A semicircular notch 38 is provided on the outer surface of the turntable 37. There are a plurality of semicircular notches 38, and the semicircular notches 38 are distributed in a circular array on the outer surface of the turntable 37 to facilitate the rotation of the turntable 37. When the turntable 37 is moved to a designated location, the turntable 37 can be rotated through the semicircular notches 38. The screw rod 32 can be rotated through the circular rod 36, so that the circular sleeve block 33 sleeved on its outer surface moves downward. The support block 35 can be moved downward through the vertical rod 34, so that its position can exceed the universal wheel 11, thereby supporting the device.
[0021] Six springs 53 are provided, and the springs 53 are distributed in an annular array between the inner surface of the circular groove 52 and the limit block 54, which can improve the stability of the connection. A limit slide groove 55 is provided on the inner surface of the circular groove 52, and a limit slider 56 is provided in the limit slide groove 55 for sliding. The limit slider 56 is fixedly connected to the limit block 54 to prevent the limit block 54 from detaching. Four vertical rods 34 are provided, and the vertical rods 34 are distributed in an annular array between the circular sleeve block 33 and the support block 35, which improves the stability of the connection.
[0022] The disassembly assembly 5 includes a circular block 51, which is fixedly connected to one side of the material tray 4. A circular groove 52 is provided on the outer surface of the circular block 51, a spring 53 is fixedly provided on the inner surface of the circular groove 52, and a limit block 54 is fixedly provided on the other end of the spring 53. A connecting tube 57 is connected to the winding device 2. The circular block 51 is movably fitted with the inner surface of the connecting tube 57. A limit hole 58 is provided on the outer surface of the connecting tube 57. The limit block 54 is movably inserted into the limit hole 58. When it is necessary to adjust the circular block 51, the circular block 51 can be adjusted to the inner surface of the connecting tube 57. When the material tray 4 is disassembled, the limit block 54 can be pressed into the circular groove 52 to release the connection between the circular block 51 and the connecting tube 57. When the material tray 4 needs to be replaced, the limit block 54 can be pinched to make it enter the inside of the circular groove 52, and then the circular block 51 can be inserted into the inside of the connecting tube 57. When the limit block 54 is aligned with the limit hole 58, the limit block 54 can be inserted into the limit hole 58 with the help of the force of the spring 53, so that the material tray 4 can be connected to the winding device 2.
[0023] Working principle: When the utility model is in use, the winding machine body 1 and the winding device 2 can be moved by the universal wheel 11. When they are moved to the designated location, the turntable 37 can be rotated through the semicircular notch 38, and the screw 32 can be rotated through the circular rod 36, so that the circular sleeve block 33 sleeved on its outer surface can be moved downward, and the support block 35 can be moved downward through the vertical rod 34, so that its position can exceed the universal wheel 11, thereby supporting the device;
[0024] When the material tray 4 needs to be replaced, the limiting block 54 can be pinched to make it enter the inside of the circular groove 52, and then the circular block 51 can be inserted into the inside of the connecting tube 57. When the limiting block 54 is aligned with the limiting hole 58, the limiting block 54 can be inserted into the limiting hole 58 with the help of the force of the spring 53, so that the material tray 4 can be connected with the winding device 2;
[0025] When the material tray 4 needs to be disassembled, the limit block 54 is pressed into the circular groove 52 to release the connection between the circular block 51 and the connecting tube 57 .
[0026] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A fully automatic Permalloy ring core winding machine, comprising a winding machine body (1), a winding device (2) and a material tray (4), characterized in that: Auxiliary support components (3) are fixedly provided on the sides of the winding machine body (1) and the winding device (2), and disassembly and assembly components (5) are provided on the material tray (4) and the winding device (2); The auxiliary support assembly (3) comprises a partition (311), a hollow cylinder (31) is fixedly provided on the side of the winding machine body (1) and the winding device (2), the partition (311) is fixedly connected to the inner surface of the hollow cylinder (31), a screw rod (32) is rotatably provided between the hollow cylinder (31) and the partition (311), a circular sleeve (33) is threadedly sleeved on the outer surface of the screw rod (32), and the circular sleeve (33) A vertical rod (34) is fixedly provided on the lower surface of the hollow cylinder (31), and the vertical rod (34) movably penetrates the partition (311). A support block (35) is fixedly provided at the lower end of the vertical rod (34), and the support block (35) is movably fitted with the inner surface of the hollow cylinder (31). A circular rod (36) is fixedly provided at the upper end of the screw rod (32), and the circular rod (36) penetrates the hollow cylinder (31). A rotating disk (37) is fixedly provided at the upper end of the circular rod (36).
2. A fully automatic Permalloy ring core winding machine as claimed in claim 1, characterized in that: The disassembly and assembly component (5) comprises a circular block (51), the circular block (51) is fixedly connected to one side of the material tray (4), a circular groove (52) is provided on the outer surface of the circular block (51), a spring (53) is fixedly provided on the inner surface of the circular groove (52), a limit block (54) is fixedly provided on the other end of the spring (53), a connecting tube (57) is connected to the winding device (2), the circular block (51) is movably fitted with the inner surface of the connecting tube (57), a limit hole (58) is provided on the outer surface of the connecting tube (57), and the limit block (54) is movably inserted into the limit hole (58).
3. A fully automatic Permalloy ring core winding machine as claimed in claim 1, characterized in that: A semicircular notch (38) is formed on the outer surface of the rotating disk (37).
4. A fully automatic Permalloy ring core winding machine as claimed in claim 3, characterized in that: A plurality of semicircular notches (38) are provided, and the semicircular notches (38) are distributed in a circular array on the outer surface of the rotating disk (37).
5. A fully automatic Permalloy ring core winding machine as claimed in claim 1, characterized in that: Universal wheels (11) are rotatably provided on the lower surfaces of the winding machine body (1) and the winding device (2).
6. A fully automatic Permalloy ring core winding machine as claimed in claim 2, characterized in that: Six springs (53) are provided, and the springs (53) are distributed in an annular array between the inner surface of the circular groove (52) and the limiting block (54).
7. A fully automatic Permalloy ring core winding machine as claimed in claim 2, characterized in that: A limiting slide groove (55) is provided on the inner surface of the circular groove (52), a limiting slide block (56) is slidably arranged in the limiting slide groove (55), and the limiting slide block (56) is fixedly connected to the limiting block (54).
8. A fully automatic Permalloy ring core winding machine as claimed in claim 1, characterized in that: There are four vertical rods (34), and the vertical rods (34) are distributed in a circular array between the circular sleeve block (33) and the support block (35).