DC motor carbon brush assembling component
By designing the carbon brush assembly components of side buckle plates, sliding plates and adsorption components, the problem of difficult to roll out the blocking sheet during the replacement of carbon brushes in the prior art is solved, and the simple and rapid replacement of carbon brushes is achieved, which improves work efficiency and reduces The risk of finger damage.
Patent Information
- Application Number
- CN202420726644.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-10
AI Technical Summary
During the replacement of carbon brushes in existing DC motors, the blocking plate is small in size and difficult to push out, which makes manual operation difficult and easily lead to finger injuries.
A carbon brush assembly assembly consisting of a positioning frame and control components is designed, and the installation and replacement of the carbon brush is simplified by using the side buckle plate, sliding plate and adsorption assembly to move along the strip notch and fit the press rod through the sliding plate.
It realizes simple and fast replacement of carbon brushes, improves work efficiency, and reduces the risk of damage to fingers.
Smart Images

Figure CN222214771U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon brush assembly components for direct current motors, in particular to a carbon brush assembly component for direct current motors. Background Art
[0002] In most cases, DC motors are equipped with carbon brushes. Carbon brushes are used on the commutator or slip ring of DC motors as sliding contacts for conducting and importing current. They are widely used, but they are easily worn components and need to be replaced.
[0003] For example: Figure 1 The DC motor shown in the figure is provided with a carbon brush holder 1, which is located at the end of the DC motor. Two symmetrical through slots are provided on the carbon brush holder 1, and the carbon brush is installed in the slot. When the carbon brush is installed in the slot, a spring is provided above the carbon brush, and a copper sheet is provided above the spring. The copper sheet is stuck in the slot, so that the carbon brush and the spring can be initially fixed in the slot. A limiting slot is provided above the slot, and the limiting slot is located on the carbon brush holder 1. The blocking piece 2 is installed in the limiting slot, thereby fixing the carbon brush on the carbon brush holder 1.
[0004] However, in the above solution, the staff needs to manually push the blocking piece out of the slide slot before the carbon brush can be separated from the carbon brush holder. Due to the small size of the blocking piece, it is difficult to push it by hand and it is easy to cause finger injuries. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a DC motor carbon brush assembly component which is light and easy to use.
[0006] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is a DC motor carbon brush assembly component, including a positioning frame, the positioning frame is composed of a positioning component and a control component, the control component is connected to the positioning component, the positioning component includes an inner ring sleeve, the inner ring sleeve can be sleeved on the carbon brush holder, the inner ring sleeve is connected to an outer ring sleeve, the outer ring sleeve is connected to the control component, the control component includes a side buckle plate, the side buckle plate is connected to the outer ring sleeve, a strip notch is arranged on the side buckle plate, the strip notch corresponds to the notch on the carbon brush holder, the strip notch passes through the side buckle plate, a sliding sheet is arranged at the strip notch, the sliding sheet can move along the length direction of the strip notch, and an adsorption component is connected to the sliding sheet.
[0007] Furthermore, a pressure rod passes through the sliding sheet, the pressure rod is located in the strip-shaped notch, and the inner end of the pressure rod is connected to the adsorption component.
[0008] Furthermore, limiting grooves are provided on the inner and outer surfaces of the side buckle plate, the limiting grooves are provided along the length direction of the side buckle plate, and the strip-shaped notch connects the two limiting grooves.
[0009] Furthermore, the sliding plate comprises an upper limit plate and a lower limit plate, a movable plate is arranged between the upper limit plate and the lower limit plate, and the movable plate is located in the strip-shaped notch.
[0010] Furthermore, a socket is provided at the center of the upper limit plate, the displacement plate and the lower limit plate, the pressure rod is located in the socket, and the pressure rod can move along the length direction of the socket.
[0011] Furthermore, the upper limit plate, the movable plate and the lower limit plate are all disc-shaped, and the diameter of the movable plate is equal to the width of the strip-shaped notch.
[0012] Compared with the prior art, the beneficial effect of the utility model is that the setting of the side buckle plate on the outer ring sleeve makes the carbon brush positioning assembly light in weight. When in use, it is only necessary to adsorb the suction cup on the blocking plate, so that the pressure rod and the sliding plate move along the length direction of the limiting groove, and then the carbon brush can be simply taken out and replaced. The operation is simple and the work efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of a DC motor in the prior art;
[0014] Figure 2 It is a schematic diagram of the overall top view structure of the utility model;
[0015] Figure 3 This is a schematic diagram of the overall main structure of the utility model;
[0016] Figure 4 It is a schematic diagram of the cross-sectional structure of the control component of the utility model from top view;
[0017] Figure 5 It is a schematic diagram of the left side cross-sectional structure of the connection between the sliding sheet and the pressure rod of the utility model;
[0018] Figure 6 This is a schematic diagram of the main structure of the positioning component of the utility model;
[0019] Figure 7 This is a schematic diagram of the main cross-sectional structure of the positioning component of the utility model;
[0020] Figure 8 This is a schematic diagram of the main structure of the utility model as a whole and the carbon brush holder assembly;
[0021] Fig. 9 It is a schematic diagram of the left side cross-sectional structure of the side gusset plate of the utility model;
[0022] Among them, 1-carbon brush holder, 2-sealing plate, 3-auxiliary plate, 4-base, 5-positioning component, 6-control component, 7-inner ring sleeve, 8-outer ring sleeve, 9-side buckle plate, 10-limiting groove, 11-sliding plate, 12-adsorption component, 13-pressure rod, 14-strip notch, 15-upper limit plate, 16-lower limit plate, 17-movable plate, 18-jack, 19-groove. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 As shown, the carbon brush holder on the existing DC motor is composed of an auxiliary disk 3 and a base 4. The auxiliary disk 3 is located between the base 4 and the DC motor. The auxiliary disk 3 is used to connect the base 4 and the DC motor. The base 4 is a cylinder. The horizontal area of the base 4 is smaller than the horizontal area of the auxiliary disk 3. At this time, the base 4 is located at the center of the auxiliary disk 3.
[0025] Since the carbon brush is easy to wear and tear, it needs to be replaced more frequently, and the blocking piece 2 is difficult to be pushed out from the limit groove. The DC motor carbon brush assembly assembly of the present application can be installed on the carbon brush holder to quickly and conveniently push out the blocking piece 2. Figures 2 to 9 As shown:
[0026] The present invention comprises a positioning frame, which is docked on the carbon brush holder 1. The positioning frame is composed of a positioning component 5 and a control component 6. The control component 6 is connected to the positioning component 5. The positioning component 5 comprises an inner ring sleeve 7, which can be sleeved on the base 4 of the carbon brush holder 1. An outer ring sleeve 8 is connected to the inner ring sleeve 7. The diameter of the outer ring sleeve 8 is larger than the diameter of the inner ring sleeve 7, and the central axis of the inner ring sleeve 7 is on the same straight line as the central axis of the outer ring sleeve 8. The outer ring sleeve 8 is sleeved on the auxiliary disk 2. The outer ring sleeve 8 is connected to the inner ring sleeve 7 by a pull rod. A side buckle plate 9 is also connected to the outer ring sleeve 8. The side buckle plate 9 extends along the length direction of the DC motor. The outer ring sleeve 8 is cylindrical. The control component 6 is connected to the outer ring sleeve 8. The side buckle plate 9 is a part of the control component 6. The side buckle plate 9 is a long strip-shaped plate body. A strip-shaped notch 14 is provided on the side buckle plate 9. The strip-shaped notch 14 passes through the side buckle plate 9. The strip notch 14 is arranged to be located at the center of the side clip plate 9, and at this time the strip notch 14 corresponds to the notch on the carbon brush holder. It should be noted that there is a certain gap between the inner side of the side clip plate 9 and the carbon brush holder 1, and a sliding sheet 11 is installed at the strip notch 14 of the side clip plate 9. The sliding sheet 11 can move in the strip notch 14 along the length direction of the strip notch 14, and an adsorption component 12 is installed on the sliding sheet 11, and the adsorption component 12 is connected to the pressure rod 13, and the pressure rod 13 is located at the center of the sliding sheet 11 and penetrates the sliding sheet 11. After the adsorption component is adsorbed and connected to the blocking sheet, when the sliding sheet 11 moves in the strip notch 14, the blocking sheet 2 moves accordingly. At this time, the copper sheet between the carbon brush and the blocking sheet 2 leaks out, the copper sheet is removed, and then the old carbon brush is taken out, and the new carbon brush is assembled in the notch, and the carbon brush can be replaced.
[0027] When the sliding piece 11 is controlled to move along the length direction of the strip notch 14, in order to ensure the stability of the moving trajectory of the sliding piece 11, limiting grooves 10 are provided on the inner and outer surfaces of the side buckle plate 9, and the strip notch 14 connects the two limiting grooves 10. At this time, the sliding piece 11 is located in the limiting groove 10, and the length direction of the limiting groove 10 is on the same straight line as the length direction of the side buckle plate 9. Since there are two blocking pieces 2 on the DC motor and the two blocking pieces 2 are symmetrically arranged, there are also two side buckle plates 9. At this time, the pressure rod 13 passes through the strip notch, and the pressure rod 13 can move along the length direction of the limiting groove 10. The pressure rod 13 is passed through the through hole, so that the pressure rod 13 can be controlled to slide along the axial direction of the through hole. When pressure is applied to the outer end of the pressure rod 13, the pressure rod 13 moves toward the carbon brush holder 1. Since the adsorption component 12 is connected to the inner end of the pressure rod 13, the adsorption component will move toward the blocking piece 2 until the adsorption component 12 is adsorbed and connected with the blocking piece 2. At this time, when the sliding piece and the pressure rod 13 are controlled to move along the length direction of the strip notch, the blocking piece can be driven to move, so that the blocking piece is moved out of the slot.
[0028] In addition, the side clip plate 9 is connected to the outer ring sleeve 8, and the width of the strip notch 14 is smaller than the width of the limiting groove 10, but the width of the strip notch 14 should be larger than the width of the carbon brush, otherwise the carbon brush will not be able to pass through the strip notch and be inserted into the groove of the carbon brush holder.
[0029] In order to ensure the stability of the sliding piece 11 in the limiting groove 10, the sliding piece 11 includes an upper limit plate 15 and a lower limit plate 16, and a movable plate 17 is arranged between the upper limit plate 15 and the lower limit plate 16. The three are disc-shaped, and the movable plate 17 is fixedly connected to the upper limit plate 15 and the lower limit plate 16 at the same time. The diameters of the upper limit plate 15 and the lower limit plate 16 are both larger than the diameter of the movable plate 17. The movable plate 17 is located in the strip-shaped notch 14, and the diameter of the movable plate 17 is equal to The width of the strip notch 14, the upper limit plate 15 and the lower limit plate 16 are respectively located in the limit grooves 10 set on the inner and outer sides of the side buckle plate 9, wherein the upper limit plate 15 is located on the outer side of the side buckle plate 9, and the lower limit plate 16 is located on the inner side of the side buckle plate 9. A plug hole 18 is set at the center position of the upper limit plate 15, the movable plate and the lower limit plate 16. After the plug hole 18 penetrates the upper limit plate 15, the movable plate and the lower limit plate 16 at the same time, a through hole is formed on the sliding sheet 11, and the pressure rod 13 is located The pressure rod 13 is in the insertion hole 18, and the pressure rod 13 can move along the length direction of the insertion hole 18. The handle on the pressure rod 13 is located on the outside of the upper limit plate 15. The adsorption component 12 is connected to the end of the pressure rod 13 close to the carbon brush 1. The adsorption component 12 is a suction cup. The pressure rod 13 can be connected to the carbon brush holder 1 through the suction cup. When the pressure rod 13 moves radially inward in the insertion hole 18, that is, when the pressure rod 13 moves toward the direction of the carbon brush holder 1, the suction cup is adsorbed on the blocking piece 2 of the carbon brush holder 1. When the sliding piece 11 moves along When moving along the length direction of the limiting groove 10, the blocking piece 2 can be pushed out of the limiting groove of the DC motor, and then the copper sheet installed on the carbon brush holder 1 can be taken out, and the carbon brush can fall out of the groove, thereby completing the process of taking out the carbon brush, and then a new carbon brush is placed in the groove, and the spring and the copper sheet are installed on the groove, so that the blocking piece 2 is aligned with the limiting groove, and the sliding piece 11 is moved in the reverse direction, and the blocking piece 2 can be installed on the carbon brush holder 1, and so on, the replacement of the carbon brush of the DC motor can be completed.
[0030] In addition, the inner ring sleeve 7 is a cylinder, and a groove 19 matching the base 4 of the carbon brush holder 1 is provided on the inner surface of the inner ring sleeve 7. The carbon brush holder 1 can be installed on the inner ring sleeve 7 and the outer ring sleeve 8. The setting of the inner ring sleeve 7 can ensure the stability of the sliding plate 11 when it moves along the length direction of the limiting groove 10.
[0031] During implementation, the positioning component 5 is sleeved on the carbon brush holder 1. At this time, the base 4 is located in the inner ring sleeve 7, and part of the auxiliary disk 3 is located in the outer ring 8. The pressure rod 13 is pushed radially to move the pressure rod 13 toward the carbon brush holder 1, so that the suction cup is adsorbed on the blocking piece 2 on the carbon brush holder 1, and then the pressure rod 13 and the sliding piece 11 are slid along the length direction of the limiting groove 10, so that the blocking piece 2 can be pushed out of the limiting groove, and the copper sheet and spring above the groove are removed, so that the old carbon brush can be conveniently taken down, and the new carbon brush is installed in the groove 19, and the spring and the copper sheet are installed on the groove, so that the blocking piece 2 is aligned with the limiting groove, and the pressure rod 13 and the sliding piece 11 are moved in the opposite direction, and the blocking piece 2 can be installed on the carbon brush holder 1, and so on, the replacement of the carbon brush of the DC motor can be completed.
[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure mark in the claims should not be regarded as limiting the claims involved.
[0033] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A DC motor carbon brush assembly, comprising a positioning frame, the positioning frame comprising a positioning component and a control component, It is characterized in that The control component is connected to the positioning component; The positioning component includes an inner ring sleeve, which can be sleeved on the carbon brush holder, the inner ring sleeve is connected to an outer ring sleeve, and the outer ring sleeve is connected to the control component; The control component includes a side buckle plate, which is connected to the outer ring sleeve. A strip-shaped notch is arranged on the side buckle plate. The strip-shaped notch corresponds to the notch on the carbon brush holder. The strip-shaped notch runs through the side buckle plate. A sliding sheet is installed at the strip-shaped notch. The sliding sheet can move along the length direction of the strip-shaped notch. An adsorption component is connected to the sliding sheet.
2. A DC motor carbon brush assembly according to claim 1, It is characterized in that A pressure rod passes through the sliding sheet, the pressure rod is located in the strip-shaped notch, and the inner end of the pressure rod is connected to the adsorption component.
3. A DC motor carbon brush assembly according to claim 1, It is characterized in that The inner and outer surfaces of the side buckle plate are both provided with limiting grooves, the limiting grooves are arranged along the length direction of the side buckle plate, and the strip-shaped notch connects the two limiting grooves.
4. A DC motor carbon brush assembly according to claim 1, It is characterized in that The sliding plate comprises an upper limit plate and a lower limit plate, a movable plate is arranged between the upper limit plate and the lower limit plate, and the movable plate is located in the strip-shaped notch.
5. A DC motor carbon brush assembly according to claim 4, It is characterized in that The upper limit plate, the displacement plate and the lower limit plate are provided with a plug hole at the center position, the pressure rod is located in the plug hole, and the pressure rod can move along the length direction of the plug hole.
6. A DC motor carbon brush assembly according to claim 4, It is characterized in that The upper limit plate, the movable plate and the lower limit plate are all in the shape of discs, and the diameter of the movable plate is equal to the width of the strip-shaped notch.
