Motor drive control device based on field bus control system

The motor drive control device integrates power and control devices with integrated power and control line ducts, and the integration of motor and control line ducts, and the integration of motor and sensor interfaces, addressing the complexity and cost of existing systems.

CN222215447UActive Publication Date: 2024-12-20QINGDAO LEZHEN MECHANICAL & ELECTRICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420156870.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-23
Publication Date
2024-12-20
Estimated Expiration
2034-01-23

AI Technical Summary

Technical Problem

Existing motor drive control systems in industrial control require numerous cables for power and control lines, leading to complex on-site construction and increased labor costs due to separate connections and centralized control solutions.

Method used

A motor drive control device utilizing a fieldbus control system with integrated power and control line ducts, featuring puncture needles for direct electrical connections, reducing the need for separate cable connections and integrating motor and sensor interfaces.

Benefits of technology

This solution minimizes on-site cable construction, reduces labor costs, and enhances installation efficiency and safety by eliminating the need for wire stripping and welding, while enabling distributed control and reducing the number of control cabinets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a motor-driven control device based on a field bus control system, which relates to the technical field of motor-driven control, and is characterized by comprising a driving shell wrapping a driving circuit board with a piercing copper needle and a cable shell with a control and power line slot at the bottom, through the hinge cooperation of the driving shell and the cable shell and the locking of a screw in the middle, the connection of the motor driving control device, the power line and the control line can be realized in a manner of puncturing a special cable through a copper needle. Two ends of the driving shell are respectively connected with a motor connector and a sensor connector, so that the requirement that the motor driving control device can be quickly installed on occasions with a large number of practical motors is met, and the installation speed and the installation quality are improved. When a plurality of motor control devices are connected in series, a power line can sequentially penetrate through the power line grooves of the motor drive control devices.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor drive control, in particular to a motor drive control device based on a field bus control system. Background Art

[0002] At present, the material conveying application solutions adopted in the field of industrial control all use motor drivers as drives to realize the conveyance of material box goods. A centralized signal control solution is adopted, and the control points are integrated in the PLC control cabinet. Each motor control card needs to be connected to the PLC control cabinet separately, and all control points are introduced to the control cabinet through control cables; and each motor driver also needs to be powered separately, and the power supply of each motor driver also needs to be connected to the control cabinet separately, resulting in a large number of cable laying bases, complex on-site construction, and increased labor costs for control cabinet maintenance.

[0003] In addition, existing motor drivers need to be controlled according to sensor signals when driving. When the number of motors required reaches hundreds or thousands, if a centralized solution is used, control lines need to be led out separately from the main control cabinet, which will also result in a large number of cables to be laid. Utility Model Content

[0004] Technical Solution

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a motor drive control device based on a field bus control system, comprising a drive housing and a cable housing arranged relatively to each other, the drive housing being provided with a power puncture needle and a control puncture needle, the cable housing being provided with a power line slot for passing a power line and a control line slot for passing a control line;

[0006] The power puncture needle is used to puncture the power line to electrically connect with the power line, and the control puncture needle is used to puncture the control line to electrically connect with the control line.

[0007] Preferably, one side of the drive housing and one side of the cable housing are movably connected to form an open-and-close structure, and one end of the drive housing and one end of the cable housing are connected via a connecting shaft.

[0008] Preferably, a matching hole-axis connection structure is provided on the connection side of the drive housing and the cable housing, and the connection hole in the hole-axis connection structure is a vertical long hole, and the connecting shaft in the shaft-hole connection structure is movably arranged in the vertical long hole. Shaft holes are provided on one end of the drive housing and one end of the cable housing, and the shaft holes are used to pass the connecting shaft. Through the connection of the connecting shaft, the drive housing and the cable housing form an open-and-close structure.

[0009] Preferably, the drive housing and the cable housing are fixedly connected by fasteners, so that the power piercing needle pierces the power line after aligning with the power line, and the control piercing needle pierces the control line after aligning with the control line.

[0010] Preferably, the drive housing and the cable housing are both provided with through holes for passing fasteners.

[0011] Preferably, the power piercing needle and the cable piercing needle pierce the insulation layer of the power line and the control line respectively and then contact the line core, thereby achieving electrical connection.

[0012] Preferably, the power cord trough and the control cord trough are flat troughs, and correspondingly, the power cord and the control cord are flat cords corresponding to the power cord trough and the control cord trough respectively. There are at least one pair of power puncture needles and control puncture needles, and the power puncture needles are arranged side by side along the direction of the power cord trough, and the control puncture needles are arranged side by side along the direction of the control cord trough.

[0013] Preferably, the power puncture needle and the control puncture needle are provided in two pairs, each pair is provided with at least one connecting needle, and the drive housing is also provided with a motor connector for connecting to a motor and a sensor connector for connecting to a sensor.

[0014] Beneficial Effects

[0015] Compared with the prior art, the utility model provides a motor drive control device based on a fieldbus control system, which has the following beneficial effects:

[0016] 1. Set up power line ducts for passing power lines and control line ducts for passing control lines. When multiple motor control devices are connected in series, the power lines can pass through the power line ducts of each motor drive control device in turn, and the control lines can pass through the control line ducts of each motor drive control device in turn, so as to avoid that the cables of all motor drive control devices are led out from the control cabinet separately, reduce the amount of on-site cable construction, and reduce the number of large signal control cabinets.

[0017] 2. The power cord and control wire are connected by puncture, which does not require wire stripping and welding operations. It is easy to install and disassemble, reducing working time and labor costs, improving work efficiency and the safety and reliability of electrical connections.

[0018] 3. By providing a motor connector for connecting the motor and a connector for connecting the sensor, the peripheral control signal is directly connected to the motor control device nearby, integrating drive and control, uploading the peripheral signal, and reducing the wiring of the peripheral sensor. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The internal structure of the motor drive control device provided in Example 1 of the utility model Figure 1 ;

[0020] Figure 2 The external schematic diagram of the motor drive control device provided in Example 1 of the utility model Figure 2 ;

[0021] Figure 3 The external schematic diagram of the motor drive control device provided in Example 1 of the utility model Figure 3 ;

[0022] Figure 4 This is a control system architecture diagram provided for Example 2 of the present utility model.

[0023] In the figure: 1. drive housing, 2. cable housing, 3. motor connector, 4. signal connector, 5. power piercing needle, 6. control piercing needle, 7. power wire trough, 8. control wire trough, 9. screw through hole, 10. housing shaft hole. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example 1

[0026] like Figure 1-Figure 3 As shown, this embodiment proposes, comprising a drive housing 1 and a cable housing 2 arranged opposite to each other, the drive housing 1 is provided with a power puncture needle 5 and a control puncture needle 6, the cable housing 2 is provided with a power line groove 7 for passing the power line and a control line groove 8 for passing the communication line;

[0027] The power puncture needle 5 is used to puncture the power line to electrically connect with the power line, and the control puncture needle 6 is used to puncture the communication line to electrically connect with the communication line.

[0028] In this embodiment, one end of the drive housing 1 and one end of the cable housing 2 are connected via a connecting shaft 10 .

[0029] As an optional embodiment, the drive housing and the cable housing 2 are of an open-and-closed structure. Specifically, a connecting shaft is provided on the drive housing, a screw through hole 9 is provided on the cable housing 2, and the shaft hole is a vertical long hole 10. The connecting shaft on the drive housing 1 is movably arranged in the shaft hole of the cable housing 2.

[0030] It can be understood that as long as the opening and closing connection between the drive housing and the cable housing 2 can be achieved, the specific connection method is not limited.

[0031] In this embodiment, the drive housing 1 and the cable housing 2 are fixedly connected by fasteners, so that the power piercing needle 5 pierces the power line after aligning with the power line, and the control piercing needle 6 pierces the communication line after aligning with the communication line.

[0032] As an optional embodiment, the drive housing 1 is provided with a through hole 9 for passing a fastener, and the cable housing 2 is provided with a corresponding threaded hole 9 .

[0033] As an optional embodiment, the position where the fastener is fixed, that is, the position of the through hole can be set between the power puncture needle 5 and the control puncture needle 6.

[0034] It can be understood that the position where the fastener is fixed can also be set on one side or other position of the power puncture needle 5 or the control puncture needle 6, as long as the fastening connection between the drive housing 1 and the cable housing 2 and the puncture of the power line and the communication line can be achieved, without limitation.

[0035] As an optional implementation, the fastener fixing position can be set at one location, such as in the middle of the surface of the drive housing 1, or at two or more locations, such as at both ends of the surface of the drive housing 1, which is also not specifically limited.

[0036] As an optional implementation, the fasteners are bolts, and the fastening connection between the drive housing 1 and the cable housing 2 is achieved by bolt connection.

[0037] It is understandable that bolt connection is only one implementation method, and other connection methods may also be used, as long as the drive housing 1 and the cable housing 2 can be securely connected without limitation.

[0038] As an optional implementation, the through hole on the driving housing passes through the driving housing 1 , and the fastener passes through the driving housing 1 through the through hole and is fixed on the cable housing 2 .

[0039] In this embodiment, the power piercing needle 5 and the control piercing needle 6 pierce the insulation layer of the power line and the communication line respectively and then contact the line core, thereby achieving electrical connection;

[0040] Among them, the power puncture needle 5 is aligned with the power line groove 7 to puncture the power line and then electrically connect with the power line; the control puncture needle 6 is aligned with the control line groove 8 to puncture the communication line and then electrically connect with the communication line.

[0041] As an optional embodiment, at least one power puncture needle 5 and a control puncture needle 6 are provided, and multiple puncture needles can be provided. The power puncture needle 5 connected to the power line includes a positive puncture needle and a negative puncture needle. The positive puncture needle and the negative puncture needle are provided with at least one, and multiple puncture needles can be provided respectively. The possibility of the puncture needle failing to connect to the power line can be reduced. The same is true for the control puncture needle 6 connected to the control line.

[0042] In this embodiment, the drive housing is further provided with a motor connector 3 for connecting to a motor, and a signal connector 4 for connecting to a sensor.

[0043] It can be understood that the motor is a motor used to drive the motor.

[0044] As an optional implementation, the motor connector 3 and the signal connector 4 are respectively arranged at two ends of the drive housing.

[0045] The existing control card needs to use an additional sensor interface control when driving, and according to the centralized solution, it needs to be led out from the main control cabinet, and the number of cables laid is large. Therefore, the control device of this embodiment integrates driving and control as one, and integrates a signal input interface. The sensor signal input of each motor can be connected to the control device nearby, reducing the use of cables and on-site operation procedures.

[0046] Example 2

[0047] like Figure 4 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment also proposes a distributed control system, including a plurality of motor control devices connected in sequence, and the motor control device adopts the motor control device of embodiment 1; wherein, the power line of the previous motor control device is connected to the power line slot 7 of the next motor control device, and the communication line of the previous motor control device is connected to the second slot of the next motor control device.

[0048] In this embodiment, the distributed control system includes three parts: a network framework, a power framework and a motor framework; wherein the network framework realizes information communication interaction between the field PLC and each motor control device through a switch, and the communication line starts from the first motor control device and is connected to the remaining motor control devices in sequence; the power framework realizes power supply to each motor control device, and the power line starts from the first motor control device and is connected to the remaining motor control devices in sequence; the motor framework realizes the puncture connection of power supply and communication in the motor control device and the access of input signals, etc.; the above three frameworks are combined into a distributed control solution.

[0049] Specific implementation methods include:

[0050] (1) Action command: The PLC sends a control command to the motor control device through the communication line, thereby driving the motor to perform the action;

[0051] (2) Feedback mechanism: The motor control device feeds back the input signals of peripheral devices and its own alarm information to the PLC through the communication line for real-time monitoring.

[0052] In this embodiment, a distributed control system is provided, in which multiple motor control devices are connected in sequence, and the power cord can pass through the power cord groove 7 of each motor control device in sequence, and the communication line passes through the second cord groove of each motor control device in sequence, so as to avoid that the wiring of all motor control devices is led out from the control cabinet, thereby realizing distributed control of the conveying system, reducing on-site control wiring and power supply wiring, and reducing the number of large signal control cabinets.

[0053] The above are only specific embodiments of the utility model, but the technical features of the utility model are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the utility model to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the utility model.

Claims

1. A motor drive control device based on a field bus control system, comprising a drive housing (1) and a cable housing (2) arranged opposite to each other, characterized in that: The drive housing (1) is provided with a power puncture needle (5) and a control puncture needle (6), and the drive housing (1) and the cable housing (2) clamp a power line for power supply and a control line for control; The power puncture needle (5) is used to puncture the power line to electrically connect with the power line, and the control puncture needle (6) is used to puncture the control line to electrically connect with the control line.

2. A motor drive control device based on a fieldbus control system according to claim 1, characterized in that: One side of the drive housing (1) and one side of the cable housing (2) are movably connected to form an open-and-close structure.

3. The motor drive control device based on the field bus control system according to claim 1, characterized in that: The connection side of the drive housing (1) and the cable housing (2) is provided with a matching hole-shaft connection structure, and the connection hole in the hole-shaft connection structure is a vertical long hole, and the connection shaft in the shaft-hole connection structure is movably arranged in the vertical long hole.

4. The motor drive control device based on a fieldbus control system according to claim 1, characterized in that: The drive housing (1) and the cable housing (2) are fixedly connected by fasteners, so that the power piercing needle (5) pierces the power line after being aligned with the power line, and the control piercing needle (6) pierces the control line after being aligned with the control line.

5. The motor drive control device based on the field bus control system according to claim 1, characterized in that: The cable housing (2) is provided with a power line groove (7) for passing the power line and a control line groove (8) for passing the control line, and the power line groove (7) and the control line groove (8) respectively correspond to the positions of the power puncture needle (5) and the control puncture needle (6) on the drive housing (1).

6. A motor drive control device based on a field bus control system according to claim 5, characterized in that: The power line slot (7) and the control line slot (8) are flat slots, and correspondingly, the power line and the control line are flat lines corresponding to the power line slot (7) and the control line slot (8), respectively.

7. The motor drive control device based on a field bus control system according to claim 1, characterized in that: The power puncture needle (5) and the control puncture needle (6) are each provided with two pairs, and each pair is provided with at least one connecting needle.

Citation Information

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