Single-shaft all-wheel-drive tracking type photovoltaic support

By adopting a combined structure of motor, worm, worm gear and L-shaped rotating rod in the photovoltaic power bracket, the existing photovoltaic power bracket has been solved, and the problem of fragile structure and high failure rate in extreme weather is achieved, and more efficient photovoltaic power generation and reduction maintenance costs.

CN222215634UActive Publication Date: 2024-12-20HUNAN HONGXI ELECTRIC POWER TECH CO LTD
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Patent Information

Application Number
CN202420956109.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2024-12-20
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The existing photovoltaic power stents are fragile in extreme weather conditions, have high failure rate, and have shortcomings in improving power generation efficiency and cost-effectiveness. In particular, the single-column and double-axis automatic light-chasing structure is limited by the performance of steel, with small installation capacity and frequent failures. , and the adjustment method is complicated and maintenance is inconvenient.

Method used

A single-axis fully driven tracking photovoltaic bracket is designed, using a combined structure of a motor, worm, worm gear and L-shaped rotating rod. It is fixed to the upper column by a motor. The worm and worm gear are installed on the upper portion of the upper column. The L-shaped rotating rod is used for In the push rod drive, the ±45° deflection of the photovoltaic module is achieved, avoiding the defects in the adjustment method of wire rope and sector gear.

Benefits of technology

The design provides structural stability and reliability in extreme environments, avoids the problems of wire rope breakage and poor meshing of fan gears, reduces the failure rate, improves maintenance interval time, simplifies the maintenance process, and improves photovoltaic power generation efficiency.

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Abstract

The utility model relates to the technical field of photovoltaic power generation, and discloses a single-shaft all-drive tracking type photovoltaic support which comprises a photovoltaic assembly and a concrete pile arranged on the bottom face and used for supporting, a lower stand column is arranged on the top of the concrete pile, and an upper stand column is fixedly connected to the axis position of the top end of the lower stand column through a bolt. A first rotating part is arranged on the upper stand column, a first rotating groove and a rotating block are arranged in the first rotating part, a cross beam is rotationally connected to the first rotating part, a push rod used for pushing is arranged at the bottom end of the cross beam, and a driving part used for driving the push rod to move is arranged on the upper stand column. According to the utility model, the motor and the upper stand column are arranged, and the motor is fixed on the upper stand column through the through hole bolt to form a rigid whole with the upper stand column, so that the motor is prevented from structural deformation or displacement caused by overlarge wind pressure and snow pressure, and the defects of steel wire rope slipping and sector gear jumping caused by a steel wire rope or sector gear adjusting mode are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic power generation, in particular to a single-axis full-drive tracking photovoltaic bracket. Background Art

[0002] Photovoltaic power generation is a green energy that utilizes solar energy resources. It is a new industry that the country is currently vigorously promoting, and it is also a clean energy technology with broad prospects and potential. It converts light energy into electrical energy through solar panels to power our lives.

[0003] 1. Fixed-angle photovoltaic bracket adopts a single-column or double-column structure. According to the local solar operation law, the optimal incident angle between the sun and the photovoltaic module is determined. It has a simple structure, stable performance and low cost. However, the utilization rate of solar light is low, the power generation is average, and other protective measures cannot be taken for the photovoltaic modules in extreme weather (strong wind, heavy snow).

[0004] 2. The adjustable photovoltaic bracket adopts a single-column single-axis structure and a single-column dual-axis structure. The single-column single-axis structure is divided into manual and automatic forms; the single-column dual-axis structure is a fully automatic light-chasing system; the manual form of the single-column single-axis structure manually adjusts the component angle according to different seasons through the bracket adjustment mechanism; its structure is simple and can increase some light radiation; but the labor is huge (each centralized photovoltaic power plant has thousands of photovoltaic arrays), the labor cost is high, the increased power generation is limited, and the cost performance is not high; the automatic form of the single-column single-axis structure currently has manufacturers using wire ropes, fan gears and hydraulic telescopic tubes, etc. Driven by large electric motors, the angle can be automatically adjusted according to the sunshine or season. It can significantly increase the amount of light radiation and significantly improve the power generation. In extreme weather (strong wind, heavy snow), the photovoltaic modules can take automatic protection measures. However, the bracket system is huge, the failure rate is high, the accident has a large impact, and it is not convenient for debugging and maintenance. The single-column dual-axis automatic tracking structure is the bracket structure with the highest power generation efficiency. It uses two small motors to automatically track the light according to the sunshine, thereby adjusting the angle of the module. However, due to the physical properties of the bracket steel, only a few photovoltaic modules can be installed in each string of the array. The high cost and high failure rate are not conducive to large-scale promotion.

[0005] To this end, we propose a single-axis full-drive tracking photovoltaic bracket. Utility Model Content

[0006] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides a single-axis full-drive tracking photovoltaic bracket.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a single-axis full-drive tracking photovoltaic bracket, comprising a photovoltaic component and a concrete pile arranged on the bottom surface for support, a lower column is arranged on the top of the concrete pile, and the top axis position of the lower column is fixedly connected to the upper column by bolts, a first rotating part is arranged on the upper column, the first rotating part includes a first rotating groove and a rotating block, and the first rotating part is rotatably connected to a cross beam, a push rod for pushing is arranged at the bottom end of the cross beam, a driving part for driving the push rod to move is arranged on the upper column, the driving part includes a screw, a worm and a worm wheel, a support assembly for installation with the cross beam is arranged on the side of the photovoltaic component facing away from light, and the support assembly includes purlins, inclined beams and supports.

[0008] Furthermore, the purlins are linearly arranged and fixedly connected to the outer wall of one side of the photovoltaic module, the oblique beams are fixedly connected to the outer walls of multiple purlins, the supports are fixedly connected to the outer walls of the oblique beams, and the supports are fixedly connected to the outer walls of the cross beams by bolts.

[0009] Furthermore, the first rotating groove is fixedly connected to the top of the upper column, the rotating block is rotatably connected to the inner wall of the first rotating groove, and the other end of the rotating block is fixedly connected to the outer wall of the beam.

[0010] Furthermore, a fixing collar is fixedly connected to the outer wall of the upper column, a threaded hole is provided in the fixing collar, a screw rod is threadedly connected to the inner wall of the threaded hole, and the motor is fixedly connected to the outer wall of the fixing collar through a motor frame.

[0011] Furthermore, a rotating shaft is provided at the output end of the motor, the worm is fixedly connected to the axial position of one end of the rotating shaft, the worm wheel is fixedly connected to the outer wall of the screw, the worm wheel is meshed with the outer wall of the worm, and the worm, rotating shaft and worm wheel are all arranged on the inner wall of the fixed ring.

[0012] Furthermore, the screw rod is rotatably connected to an L-shaped rotating rod at an axial position close to one end of the push rod, a second rotating groove is fixedly connected to the wall surface adjacent to the push rod and the screw rod, and the L-shaped rotating rod is rotatably connected to the inner wall of the second rotating groove.

[0013] Furthermore, the L-shaped rotating rod adopts a traditional fisheye structure and is installed with a lubricating oil protective cover, and the L-shaped rotating rod is made of stainless steel.

[0014] Beneficial Effects

[0015] The utility model provides a single-axis full-drive tracking photovoltaic bracket. It has the following beneficial effects:

[0016] (1) This single-axis full-drive tracking photovoltaic bracket is provided with an electric motor and an upper column. The electric motor is fixed to the upper column by through-hole bolts to form a rigid whole with the upper column, so that the electric motor will not be deformed or displaced due to excessive wind pressure or snow pressure, and the defects of wire rope slippage and fan gear tooth skipping caused by the use of wire rope or fan gear adjustment methods are avoided.

[0017] (2) This single-axis full-drive tracking photovoltaic bracket has a simple structure through the installation of an electric motor, a worm and a worm gear. The motor and the worm are installed on the upper part of the upper column, and the space requirement is very small, which does not affect the growth of crops on the ground; it avoids the defect of having to reserve channels and space when using wire rope or fan gear adjustment methods.

[0018] (3) The single-axis full-drive tracking photovoltaic bracket is provided with an L-shaped rotating rod, which can be used safely and reliably in extremely harsh environments and has a long service life; it avoids the occurrence of broken strands, crushing, kinking and loosening of the wire rope. It also avoids the poor meshing of the fan gear due to environmental changes, and the occurrence of impact and vibration.

[0019] (4) This single-axis full-drive tracking photovoltaic bracket has a worm and a worm wheel, both of which are arranged in a fixed ring, and has the functions of preventing dust and lubricating oil from overflowing. The failure rate is extremely low, and the maintenance interval is long and simple. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is the front view of the utility model;

[0021] Figure 2 For this utility model Figure 1 A magnified view of part A;

[0022] Figure 3 For this utility model Figure 1 A magnified view of part B;

[0023] Figure 4 This is a detailed diagram of the drive unit of the utility model.

[0024] Legend: 1. Photovoltaic module; 2. Purlin; 3. Inclined beam; 4. Support; 5. Crossbeam; 6. First rotating groove; 7. Push rod; 8. Screw; 9. Motor; 10. Worm; 11. Upper column; 12. Lower column; 13. Concrete pile; 14. Fixed ring; 15. Rotating block; 16. L-shaped rotating rod; 17. Second rotating groove; 18. Rotating shaft; 19. Worm gear. DETAILED DESCRIPTION

[0025] Embodiment 1: A single-axis full-drive tracking photovoltaic bracket, such as Figure 1As shown, it includes a photovoltaic component 1 and a concrete pile 13 arranged on the bottom surface for support, a lower column 12 is arranged on the top of the concrete pile 13, and the upper column 11 is fixedly connected to the top axis position of the lower column 12 by bolts, and a first rotating part is arranged on the upper column 11, and the first rotating part includes a first rotating groove 6 and a rotating block 15, and the first rotating part is rotatably connected to the crossbeam 5, and a push rod 7 for pushing is arranged at the bottom end of the crossbeam 5, and a driving part for driving the push rod 7 to move is arranged on the upper column 11, and the driving part includes a screw 8, a worm 10 and a worm wheel 19, and a support assembly for mounting with the crossbeam 5 is arranged on the side of the photovoltaic component 1 facing away from light, and the support assembly includes a purlin 2, an inclined beam 3 and a support 4.

[0026] The purlins 2 are linearly arranged and fixedly connected to the outer wall of one side of the photovoltaic module 1, the inclined beams 3 are fixedly connected to the outer walls of multiple purlins 2, the supports 4 are fixedly connected to the outer walls of the inclined beams 3, and the supports 4 are fixedly connected to the outer walls of the cross beams 5 by bolts.

[0027] like Figure 1 and Figure 2 As shown, the first rotating groove 6 is fixedly connected to the top of the upper column 11 , the rotating block 15 is rotatably connected to the inner wall of the first rotating groove 6 , and the other end of the rotating block 15 is fixedly connected to the outer wall of the beam 5 .

[0028] The outer wall of the upper column 11 is fixedly connected with a fixing collar 14 , a threaded hole is provided in the fixing collar 14 , the screw rod 8 is threadedly connected to the inner wall of the threaded hole, and the motor 9 is fixedly connected to the outer wall of the fixing collar 14 through a motor frame.

[0029] By setting the motor 9 and the upper column 11, the motor 9 is fixed to the upper column 11 by through-hole bolts to form a rigid whole therewith, so that the motor 9 will not cause structural deformation or displacement due to excessive wind pressure or snow pressure, and avoid the defects of wire rope slippage and fan gear tooth skipping caused by the use of wire rope or fan gear adjustment method.

[0030] A rotating shaft 18 is provided at the output end of the motor 9, the worm 10 is fixedly connected to the axial position of one end of the rotating shaft 18, the worm wheel 19 is fixedly connected to the outer wall of the screw 8, the worm wheel 19 is meshed with the outer wall of the worm 10, and the worm 10, the rotating shaft 18 and the worm wheel 19 are all arranged on the inner wall of the fixed ring 14.

[0031] like Figure 4 As shown, the motor 9, worm 10 and worm wheel 19 are provided, the structure is simple, the motor 9 and the worm 10 are installed on the upper part of the upper column 11, the space requirement is very small, and the growth of crops on the ground is not affected; the defect of requiring reserved channels and spaces when using wire rope or fan gear adjustment methods is avoided.

[0032] The worm 10 and the worm wheel 19 are arranged in the fixed collar 14, which has the functions of preventing dust and lubricating oil from overflowing, has a very low failure rate, and has a long and simple maintenance interval.

[0033] like Figure 3 As shown, an L-shaped rotating rod 16 is rotatably connected to the screw rod 8 at one end axially close to the push rod 7, and a second rotating groove 17 is fixedly connected to the wall surface adjacent to the push rod 7 and the screw rod 8, and the L-shaped rotating rod 16 is rotatably connected to the inner wall of the second rotating groove 17.

[0034] The L-shaped rotating rod 16 adopts a traditional fisheye structure and is installed with a lubricating oil protective cover. The L-shaped rotating rod 16 is made of stainless steel.

[0035] The L-shaped rotating rod 16 can be used safely and reliably in extremely harsh environments, and has a long service life; it avoids the occurrence of broken strands, crushing, kinking and loosening of the wire rope. It also avoids the poor meshing of the sector gear due to environmental changes, and the occurrence of impact and vibration.

[0036] The working principle of the utility model is as follows: the motor 9 rotates forward and reversely according to the control instruction, and drives the worm 10 to rotate through the rotating shaft 18, and drives the screw rod 8 to rotate in the threaded hole in the fixed ring 14 through the worm wheel 19 meshing thereon, so that the screw rod 8 can move up and down in a straight line, and the push rod 7 is pushed and driven to move by the rotation of the L-shaped rotating rod 16 in the second rotating groove 17, and drives the cross beam 5 to rotate around the central axis of the first rotating groove 6 at the top of the upper column 11, thereby driving the inclined beam 3, the purlin 2 and the photovoltaic module 1 to deflect by ±45°, so as to achieve the purpose of tracking the sun.

[0037] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A single-axis full-drive tracking photovoltaic support, comprising a photovoltaic module (1) and a concrete pile (13) arranged on the bottom surface for support, Features: A lower column (12) is arranged on the top of the concrete pile (13), and the top axis position of the lower column (12) is fixedly connected to the upper column (11) by bolts. A first rotating part is arranged on the upper column (11), and the first rotating part includes a first rotating groove (6) and a rotating block (15). A crossbeam (5) is rotatably connected to the first rotating part. A push rod (7) for pushing is arranged at the bottom end of the crossbeam (5). A driving part for driving the push rod (7) to move is arranged on the upper column (11), and the driving part includes a screw (8), a worm (10) and a worm wheel (19). A support assembly for mounting with the crossbeam (5) is arranged on the side of the photovoltaic assembly (1) facing away from light, and the support assembly includes a purlin (2), an inclined beam (3) and a support (4).

2. The single-axis all-drive tracking photovoltaic bracket according to claim 1, Features: The purlins (2) are linearly arranged and fixedly connected to the outer wall of one side of the photovoltaic module (1); the inclined beams (3) are fixedly connected to the outer walls of a plurality of purlins (2); the supports (4) are fixedly connected to the outer walls of the inclined beams (3); and the supports (4) are fixedly connected to the outer walls of the cross beams (5) by means of bolts.

3. The single-axis all-drive tracking photovoltaic bracket according to claim 1, Features: The first rotating groove (6) is fixedly connected to the top of the upper column (11), the rotating block (15) is rotatably connected to the inner wall of the first rotating groove (6), and the other end of the rotating block (15) is fixedly connected to the outer wall of the crossbeam (5).

4. The single-axis full-drive tracking photovoltaic bracket according to claim 3, Features: The outer wall of the upper column (11) is fixedly connected with a fixing collar (14), a threaded hole is provided in the fixing collar (14), a screw rod (8) is threadedly connected to the inner wall of the threaded hole, and the motor (9) is fixedly connected to the outer wall of the fixing collar (14) via a motor frame.

5. The single-axis full-drive tracking photovoltaic bracket according to claim 4, Features: The output end of the motor (9) is provided with a rotating shaft (18), the worm (10) is fixedly connected to an axial position of one end of the rotating shaft (18), the worm wheel (19) is fixedly connected to the outer wall of the screw (8), the worm wheel (19) is meshed with the outer wall of the worm (10), and the worm (10), the rotating shaft (18) and the worm wheel (19) are all arranged on the inner wall of the fixed collar (14).

6. The single-axis full-drive tracking photovoltaic bracket according to claim 5, Features: The screw rod (8) is rotatably connected to an L-shaped rotating rod (16) at an axial position close to one end of the push rod (7); a second rotating groove (17) is fixedly connected to the wall surface of the push rod (7) adjacent to the screw rod (8); and the L-shaped rotating rod (16) is rotatably connected to the inner wall of the second rotating groove (17).