Novel demolding device for dumpling machine

By designing a new mold release device with components such as frames, fixed blocks, scrapers and servo motors in the dumpling machine, the problem of the dumpling machine dough sticking to the mold is solved, rapid cleaning and efficient production are achieved, and work efficiency is improved.

CN222217015UActive Publication Date: 2024-12-24JIYUAN CHANGXIANGHUI FOOD CO LTD
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Patent Information

Application Number
CN202421019897.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-24
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

When the dough is too moist, the existing dumpling machine's mold release device can easily cause the dough to stick to the molding mold, which is complex and time-consuming to clean, affecting working efficiency.

Method used

A new mold release device including frame, fixed block, scraper block, servo motor and fit top block is designed. The servo motor drives the synchronous rotation of the rotating shaft and the forming die, combined with the design of the electric slip ring and the rotating wheel, realizes the surface skin Continuous power supply and automatic cleaning, using the cooperation of scrapers and fixing blocks to quickly remove the adherent skin.

Benefits of technology

It effectively avoids the skin sticking to the molding mold, simplifies the cleaning process, significantly improves work efficiency, and reduces the time for stopping work and cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel demoulding device for a dumpling machine, which relates to the technical field of dumpling machines and comprises a frame, fixing blocks fixedly connected to the lower surfaces of the two sides of the frame, scraping blocks fixedly connected to the lower surfaces of the fixing blocks, a penetrating first rotating shaft rotationally connected to the surface of the frame through bearings, and a first forming mould fixedly connected to the surface of the first rotating shaft. A first servo motor is mounted on the inner side face of the first mounting frame, the output end of the first servo motor is fixedly connected with a first rotating shaft, a third servo motor is mounted on the surface of the mounting groove, the output end of the third servo motor is fixedly connected with a rotating wheel, and the outer circle of the rotating wheel is fixedly connected with a wedging top block. Through the arrangement of the fixed block, the scraping block, the first electric slip ring, the second electric slip ring, the third servo motor, the rotating wheel and the wedging top block, the adhered wrapper is quickly separated from a model, the shutdown cleaning time is shortened, and the purpose of improving the working efficiency is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dumpling machines, in particular to a novel demoulding device for dumpling machines. Background Art

[0002] A dumpling machine is a small kitchen appliance used to make dumplings. It can simplify the process of making dumplings, improve efficiency, and make making dumplings easier and more convenient. Generally speaking, a dumpling machine usually includes the following main parts: 1. Dough mixing device: The dumpling machine is usually equipped with a dough mixing device, which can mix flour and water into dough. This can save time and effort and make the dough more uniform and full. 2. Dumpling filling feeding port: There is usually a special opening on the dumpling machine for adding fillings, where the fillings can be put in, and the dumpling machine will automatically wrap the fillings into the dough. 3. Mold: The dumpling machine is usually equipped with a dumpling mold, and molds of different shapes and sizes can be selected as needed to make dumplings of different styles. 4. Pressing device: The dumpling machine usually has a pressing device to wrap the dough with fillings and press it into the shape of dumplings. The use of the dumpling machine is usually relatively simple. Just put the dough into the machine, add the fillings, and then follow the instructions of the machine to make dumplings with beautiful shapes. The use of a dumpling machine can greatly simplify the process of making dumplings, making dumpling making in the home kitchen more convenient and quicker.

[0003] The existing new demoulding device for dumpling machines, when in use, when the dough is too wet, will cause the dough to be too sticky and easily stick to the forming mold during the forming process. The shape of the forming mold is too complicated, and it is more complicated to clean the dough stuck on the surface of the forming mold. A lot of time will be wasted during cleaning, which seriously affects the work of the dumpling machine and has the disadvantage of low work efficiency. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides a novel demoulding device for a dumpling machine, which solves the problems raised in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a new demoulding device for a dumpling machine comprises a frame, the lower surfaces of both sides of the frame are fixedly connected with fixed blocks, the lower surfaces of the fixed blocks are fixedly connected with scraping blocks, the surface of the frame is rotatably connected with a first rotating shaft penetrating therethrough through a bearing, the surface of the first rotating shaft is fixedly connected with a first forming mold, the surface of the first forming mold is provided with a first dumpling forming groove, the outer surface of the frame is fixedly connected with a first mounting frame, the inner side surface of the first mounting frame is provided with a first servo motor, the output end of the first servo motor is fixedly connected with the first rotating shaft, the surface of the frame is rotatably connected with a second rotating shaft penetrating therethrough through a bearing, the surface of the second rotating shaft is fixedly connected with a second forming mold, the surface of the second forming mold is provided with a second dumpling forming groove, the surface of the first forming mold is provided with a mounting groove, the surface of the mounting groove is provided with a third servo motor, the output end of the third servo motor is fixedly connected with a rotating wheel, and the outer circle of the rotating wheel is fixedly connected with a fitting top block.

[0008] Optionally, the number of the fixed blocks and the scraping blocks are both two and are symmetrically distributed, the scraping block on the right side abuts against the outer circle of the first dumpling forming groove, and the scraping block on the left side abuts against the second dumpling forming groove.

[0009] Optionally, a second mounting bracket is fixedly connected to the outer surface of the left side of the frame, a second servo motor is installed on the inner side of the second mounting bracket, and a second rotating shaft is fixedly connected to the output end of the second servo motor.

[0010] Optionally, the number of the first dumpling forming grooves and the second dumpling forming grooves are both multiple and their positions are relative to each other.

[0011] Optionally, the surface of the second molding die is provided with the same mounting grooves, a third servo motor, a rotating wheel and a mating top block as those on the surface of the first molding die.

[0012] Optionally, the rotation speeds of the two third servo motors are adapted to the rotation speeds of the first servo motor and the second servo motor, and the size of the top block is adapted to the size of the first dumpling forming groove.

[0013] Optionally, a first electric slip ring is installed on the surface of the connection between the output end of the first servo motor and the frame, and a second electric slip ring is installed on the surface of the connection between the output end of the second servo motor and the frame. The first electric slip ring and the second electric slip ring are respectively electrically connected to the corresponding third servo motor through wires.

[0014] (III) Beneficial effects

[0015] The utility model provides a new demoulding device for a dumpling machine, which has the following beneficial effects:

[0016] 1. The new demoulding device for the dumpling machine has the effect of preventing sticky dough from sticking to the forming mold through the arrangement of a fixed block, a scraper block, a first electric slip ring, a second electric slip ring, a third servo motor, a rotating wheel and a matching top block. When in use, the dough and dumpling stuffing enter from above the first forming mold and the second forming mold, and enter into the left and right first dumpling forming grooves and the second dumpling forming grooves. With the rotation of the first forming mold and the second forming mold, the dough and dumpling stuffing are extruded and formed to form dumplings. The extruded dumplings fall below after passing through the first forming mold and the second forming mold. The forming process is driven by the first servo motor. The first servo motor drives the first rotating shaft and the first forming mold to rotate, so that the first forming mold rotates to the left, and the second servo motor drives the first rotating shaft and the second rotating shaft to rotate rightward, so that the first forming mold and the second forming mold rotate inward synchronously. During the rotation, the speed of the first servo motor and the second servo motor is consistent, and the first dumpling forming groove and the second dumpling forming groove are aligned. During the working process, the first electric slip ring is powered, and the first electric slip ring realizes continuous power supply or signal transmission of the rotating part through the contact between the conductive ring and the brush. The first electric slip ring and the second electric slip ring are powered by the corresponding third servo motor, and the third servo motor drives the rotating wheel and the fitting top block to rotate, and the dumplings are processed. During the process, the third servo motor is stopped. At this time, the fitting top block on the surface of the rotating wheel is not in the first dumpling forming groove, which does not affect the normal operation of the first forming mold and the second forming mold. When the staff finds that the surfaces of the first forming mold, the first dumpling forming groove, the second forming mold and the second dumpling forming groove are stuck with dough, the dough and dumpling filling are stopped from falling and the stuck dough is cleaned. During the cleaning process, the first servo motor, the second servo motor and the third servo motor are rotated synchronously, and the rotation speeds of the first servo motor and the third servo motor are adapted. Then, during the rotation of the first forming mold, the fitting top block on the surface of the rotating wheel is driven to enter the first dumpling forming groove. The dough stuck in the first dumpling forming groove is pushed out and pushed onto the outer circle of the first forming mold. When the first forming mold rotates to the fixed block, the dough on the outer circle of the first forming mold is scraped off by the scraper block. After running for one week, the staff can clean the dough under the scraper block. Similarly, the dough cleaning process of the second forming mold and the surface of the second dumpling forming groove is the same. After cleaning, the third servo motor is turned off, and the first servo motor and the second servo motor are operated, and the dough and dumpling fillings continue to be pressed and production continues. The cleaning process is simple, convenient and fast, and the stuck dough can be quickly separated from the mold, which reduces the downtime for cleaning and achieves the purpose of improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 For this utility model Figure 1 The structural diagram at A in the middle;

[0019] Figure 3 It is a structural schematic diagram of a partial side cross-section of the first servo motor of the utility model;

[0020] Figure 4 It is a three-dimensional structural schematic diagram of the first molding die and the second molding die of the utility model.

[0021] In the figure: 1. frame; 2. fixed block; 201. scraper block; 3. first rotating shaft; 301. second rotating shaft; 4. first forming mold; 401. second forming mold; 5. first dumpling forming groove; 501. second dumpling forming groove; 6. first mounting frame; 601. second mounting frame; 7. first servo motor; 701. second servo motor; 8. first electric slip ring; 801. second electric slip ring; 9. mounting groove; 10. third servo motor; 11. rotating wheel; 12. fitting top block. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] Example 1

[0024] See also Figures 1 to 4The utility model provides a technical solution: a new demoulding device for a dumpling machine, comprising a frame 1, fixed blocks 2 are fixedly connected to the lower surfaces of both sides of the frame 1, a scraper block 201 is fixedly connected to the lower surface of the fixed block 2, a first rotating shaft 3 is rotatably connected to the surface of the frame 1 through a bearing, a first forming mold 4 is fixedly connected to the surface of the first rotating shaft 3, a first dumpling forming groove 5 is provided on the surface of the first forming mold 4, a first mounting frame 6 is fixedly connected to the outer surface of the frame 1, a first servo motor 7 is installed on the inner side of the first mounting frame 6, and an output end of the first servo motor 7 is fixedly connected to the first mounting frame 6. A first rotating shaft 3 is connected, and a second rotating shaft 301 is rotatably connected to the surface of the frame 1 through a bearing, and a second forming mold 401 is fixedly connected to the surface of the second rotating shaft 301. A second dumpling forming groove 501 is opened on the surface of the second forming mold 401. The number of the fixed block 2 and the scraper block 201 are both two, and they are symmetrically distributed. The scraper block 201 on the right side abuts against the outer circle of the first dumpling forming groove 5, and the scraper block 201 on the left side abuts against the second dumpling forming groove 501. The number of the first dumpling forming groove 5 and the second dumpling forming groove 501 are both multiple, and the positions are relatively relative. The surface of the first molding die 4 is provided with a mounting groove 9, the surface of the mounting groove 9 is provided with a third servo motor 10, the output end of the third servo motor 10 is fixedly connected with a rotating wheel 11, the outer circle of the rotating wheel 11 is fixedly connected with a fitting top block 12, the outer surface of the left side of the frame 1 is fixedly connected with a second mounting frame 601, the inner side of the second mounting frame 601 is provided with a second servo motor 701, the output end of the second servo motor 701 is fixedly connected with a second rotating shaft 301, and the surface of the second molding die 401 is provided with the same mounting groove 9 and the third servo motor 10 as the surface of the first molding die 4. The second servo motor 10, the rotating wheel 11 and the matching top block 12, the two third servo motors 10 are adapted to the rotation speed of the first servo motor 7 and the second servo motor 701, and the size of the matching top block 12 is adapted to the size of the first dumpling forming groove 5, the first electric slip ring 8 is installed on the surface of the connection between the output end of the first servo motor 7 and the frame 1, the second electric slip ring 801 is installed on the surface of the connection between the output end of the second servo motor 701 and the frame 1, the first electric slip ring 8 and the second electric slip ring 801 are electrically connected to the corresponding third servo motor 10 through wires.

[0025] In order to achieve the purpose of improving work efficiency, when in use, the dough and dumpling filling enter from the top of the first forming mold 4 and the second forming mold 401, and enter the left and right first dumpling forming grooves 5 and the second dumpling forming grooves 501. As the first forming mold 4 and the second forming mold 401 rotate, the dough and dumpling filling are extruded and formed to form dumplings. The dumplings after extrusion and forming fall below after passing through the first forming mold 4 and the second forming mold 401. During the forming process, the first servo motor 7 drives the first rotating shaft 3 and the first forming mold 4 to rotate, so that the first forming mold 4 rotates to the left, and the second servo motor 701 drives the first rotating shaft 3 and the second rotating shaft 301 to rotate to the right, so that the first forming mold 4 and The second forming die 401 rotates inward synchronously. During the rotation, the first servo motor 7 and the second servo motor 701 rotate at the same speed, and the first dumpling forming groove 5 and the second dumpling forming groove 501 are aligned. During the operation, the first electric slip ring 8 is powered. The first electric slip ring 8 realizes continuous power supply or signal transmission of the rotating parts through the contact between the conductive ring and the brush. The first electric slip ring 8 and the second electric slip ring 801 are powered by the corresponding third servo motor 10. The third servo motor 10 drives the rotating wheel 11 and the mating top block 12 to rotate. During the dumpling processing, the third servo motor 10 stops working. At this time, the mating top block 12 on the surface of the rotating wheel 11 is not in the first The dumpling forming groove 5 does not affect the normal operation of the first forming mold 4 and the second forming mold 401. When the staff finds that the surfaces of the first forming mold 4, the first dumpling forming groove 5, the second forming mold 401 and the second dumpling forming groove 501 are stuck with dough, the dough and dumpling filling are stopped from falling, and the stuck dough is cleaned. During the cleaning process, the first servo motor 7, the second servo motor 701 and the third servo motor 10 are rotated synchronously, and the speeds of the first servo motor 7 and the third servo motor 10 are adapted, and then during the rotation of the first forming mold 4, the fitting top block 12 on the surface of the rotating wheel 11 is driven to enter the first dumpling forming groove 5, and the dough stuck in the first dumpling forming groove 5 is removed. The dough is pushed out and onto the outer circle of the first forming mold 4. When the first forming mold 4 rotates to the fixed block 2, the dough on the outer circle of the first forming mold 4 is scraped off under the action of the scraper block 201. After running for one week, the staff can clean the dough under the scraper block 201. Similarly, the dough cleaning process on the surface of the second forming mold 401 and the second dumpling forming groove 501 is the same. After cleaning, turn off the third servo motor 10, and make the first servo motor 7 and the second servo motor 701 work, continue to press the dough and dumpling filling, and continue production. The cleaning process is simple, convenient, and fast, and the sticky dough can be quickly separated from the mold, reducing the shutdown time for cleaning and achieving the purpose of improving work efficiency.

[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A novel demoulding device for a dumpling machine, comprising a frame (1), characterized in that: The lower surfaces of both sides of the frame (1) are fixedly connected to fixed blocks (2), the lower surfaces of the fixed blocks (2) are fixedly connected to scraper blocks (201), the surface of the frame (1) is rotatably connected to a first rotating shaft (3) penetrating therethrough via a bearing, the surface of the first rotating shaft (3) is fixedly connected to a first forming die (4), the surface of the first forming die (4) is provided with a first dumpling forming groove (5), the outer surface of the frame (1) is fixedly connected to a first mounting frame (6), the inner side surface of the first mounting frame (6) is provided with a first servo motor (7), and the output end of the first servo motor (7) is fixedly connected to the first mounting frame (6). A first rotating shaft (3) is provided, a second rotating shaft (301) penetrating the surface of the frame (1) is rotatably connected via a bearing, a second forming die (401) is fixedly connected to the surface of the second rotating shaft (301), a second dumpling forming groove (501) is provided on the surface of the second forming die (401), a mounting groove (9) is provided on the surface of the first forming die (4), a third servo motor (10) is installed on the surface of the mounting groove (9), a rotating wheel (11) is fixedly connected to the output end of the third servo motor (10), and a fitting top block (12) is fixedly connected to the outer circle of the rotating wheel (11).

2. The new demoulding device for dumpling making machine according to claim 1 is characterized in that: The number of the fixed blocks (2) and the scraping blocks (201) are both two and they are symmetrically distributed; the scraping block (201) on the right side abuts against the outer circle of the first dumpling forming groove (5), and the scraping block (201) on the left side abuts against the second dumpling forming groove (501).

3. The new demoulding device for dumpling making machine according to claim 1 is characterized in that: The outer surface of the left side of the frame (1) is fixedly connected to a second mounting frame (601), the inner side surface of the second mounting frame (601) is mounted with a second servo motor (701), and the output end of the second servo motor (701) is fixedly connected to a second rotating shaft (301).

4. The new demoulding device for dumpling making machine according to claim 1 is characterized in that: The first dumpling forming groove (5) and the second dumpling forming groove (501) are both multiple in number and positioned relative to each other.

5. The new demoulding device for dumpling making machine according to claim 1 is characterized in that: The surface of the second molding die (401) is provided with a mounting groove (9), a third servo motor (10), a rotating wheel (11) and a fitting top block (12) which are the same as those on the surface of the first molding die (4).

6. The new demoulding device for dumpling making machine according to claim 1 is characterized in that: The two third servo motors (10) are adapted to the rotational speeds of the first servo motor (7) and the second servo motor (701), and the size of the top block (12) is adapted to the size of the first dumpling forming groove (5).

7. The new demoulding device for dumpling making machine according to claim 1 is characterized in that: A first electric slip ring (8) is installed on the surface of the connection between the output end of the first servo motor (7) and the frame (1), and a second electric slip ring (801) is installed on the surface of the connection between the output end of the second servo motor (701) and the frame (1); the first electric slip ring (8) and the second electric slip ring (801) are respectively electrically connected to the corresponding third servo motor (10) via wires.