Tobacco leaf moisture regaining device

By using a combination design of electromagnetic heating components and preheating cylinders in the tobacco leaf re-baking device, the problems of slow heating speed and leakage of electric heating tubes are solved, rapid steam generation and efficient heating are achieved, scale formation is avoided, and the safety of the device is improved and energy-saving effects.

CN222217187UActive Publication Date: 2024-12-24HENAN TOBACCO CO LUOYANG CO
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Patent Information

Application Number
CN202420838593.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-24
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The heating speed of the electric heating tube in the existing tobacco leaf re-baking device is slow and there is a risk of leakage. After use for a period of time, scale will condense on the wall of the electric heating tube and affect the heating efficiency.

Method used

The first and second heating components are adopted to wrap inductor coils on the outer wall of the steam generator and the preheating cylinder respectively for electromagnetic heating, and separate water and electricity. After preheating the water through the preheating cylinder, the steam generator is entered to speed up the steam generator. A thermal insulation layer is also provided on the outer wall of the steam generator and the preheating cylinder to prevent heat dissipation.

Benefits of technology

It achieves rapid steam generation, avoids the risk of leakage, reduces scale formation, improves heating efficiency and safety, and has energy-saving effects.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222217187U_ABST
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Abstract

The tobacco leaf moisture regaining device comprises a steam generation cylinder, a first heating assembly, a preheating cylinder and a second heating assembly, a safety valve and a steam outlet are arranged on the upper portion of the steam generation cylinder, and baffles are arranged in the steam generation cylinder in a staggered mode; the first heating assembly comprises a first electromagnetic heating controller and a first inductance coil connected with the electromagnetic heating controller, the first inductance coil is wound on the circumferential outer wall of the steam generation cylinder in a sleeving mode, the preheating cylinder communicates with the steam generation cylinder, and the upper portion of the preheating cylinder communicates with the reservoir through a water inlet pipe; the second heating assembly comprises a second electromagnetic heating controller and a second inductance coil connected with the electromagnetic heating controller, and the second inductance coil is arranged on the circumferential outer wall of the preheating cylinder in a winding and sleeving mode. Water and electricity are separated, the first heating assembly and the second heating assembly are arranged on the outer wall and do not make contact with water, scale cannot be generated when meeting water, frequent replacement is not needed, and safety and efficiency are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tobacco leaf rehumidification, in particular to a tobacco leaf rehumidification device. Background Art

[0002] In the tobacco industry, leaf threshing and redrying are the basic processes for tobacco leaf processing. Before the tobacco leaves are packed and boxed, in order to improve the aging effect of the tobacco leaves during storage, it is necessary to control and adjust the moisture content of the tobacco leaves. Therefore, rehumidifying the tobacco leaves is a key process for leaf threshing and redrying.

[0003] At present, the existing patent CN203505544U discloses a steam rehumidification device for redrying tobacco leaves, including an adjacent first area and a second area, a water tank is installed in the second area, a heating pipe is installed inside the water tank, a plurality of through holes are provided on the heating pipe, one end of the heating pipe extends to the outside of the water tank, a circulating fan is also installed in the second area, and the circulating fan is installed above the water tank. The first area and the second area are interconnected, but the above device uses an electric heating pipe inserted into water for heating, the heating speed is slow, there is a risk of leakage, and after a period of use, scale will condense on the wall of the electric heating pipe, affecting the heating efficiency. Utility Model Content

[0004] In view of the problems existing in the prior art, the utility model provides a tobacco leaf moisture reconditioning device.

[0005] The utility model adopts a technical solution to solve the above technical problems: a tobacco leaf moisture reconditioning device, comprising:

[0006] The steam generating cylinder has a safety valve and a steam outlet at intervals on its upper part, and baffles are staggered near the upper end of the steam generating cylinder;

[0007] A first heating assembly includes a first electromagnetic heating controller and a first inductance coil connected to the first electromagnetic heating controller, wherein the first inductance coil is wound around the circumferential outer wall of the steam generating cylinder;

[0008] A preheating cylinder is connected to the steam generating cylinder through a connecting pipe, and the upper part of the preheating cylinder is connected to the water reservoir through a water inlet pipe;

[0009] The second heating component includes a second electromagnetic heating controller and a second inductance coil connected to the second electromagnetic heating controller, and the second inductance coil is wound and sleeved on the circumferential outer wall of the preheating cylinder.

[0010] As a preferred solution, a heat insulation layer is provided between the outer wall of the steam generating cylinder and the first inductance coil, and the heat insulation layer is made of high temperature resistant insulating cotton.

[0011] As a preferred solution, the baffle is fan-shaped, the arc-shaped outer edge of the baffle is connected to the inner wall of the steam generating cylinder, and the baffle is arranged to be tilted inward and downward from the arc-shaped edge.

[0012] As a preferred solution, a barometer is further provided at the upper portion of the steam generating cylinder, a sewage pipe is provided near the lower end of the steam generating cylinder, and a first switch valve is provided on the sewage pipe.

[0013] As a preferred solution, the steam outlet is provided with a second switch valve.

[0014] As a preferred solution, a first water pump is provided on the water inlet pipe, and a liquid level sensor is provided on the preheating cylinder near its upper end.

[0015] As a preferred solution, a temperature sensor, a third switch valve, a second water pump and a one-way valve are arranged on the connecting pipe at intervals.

[0016] As a preferred solution, a heat insulation layer is provided between the outer wall of the preheating cylinder and the first inductance coil, and the heat insulation layer is made of high temperature resistant insulating cotton.

[0017] The beneficial effects of the present application are as follows: 1. The present application sets a first heating component and a second heating component, so that both the steam generating cylinder and the preheating cylinder are electromagnetically heated, and water and electricity are separated, so there is no risk of leakage, the steam generating cylinder has a fast steam generating speed, and by setting a preheating cylinder, the water is preheated before entering the steam generating cylinder, thereby further improving the speed of steam generation in the steam generating cylinder; and the first heating component and the second heating component of the present application are arranged on the outer wall, and are not in contact with water, and water and electricity are separated, so scale will not be generated when encountering water, and frequent replacement is not required, which is safe and efficient.

[0018] 2. When water is boiling, the baffle plays a good blocking role, preventing boiling water droplets from splashing into the steam.

[0019] 3. The outer walls of the steam generator cylinder and the preheating cylinder are both provided with a heat insulation layer, which has a good heat preservation effect, insulates the steam generator cylinder and the preheating cylinder, reduces the heat dissipated outward by the steam generator cylinder and the preheating cylinder, and has an energy-saving effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Markings in the figure: 1. Steam generator cylinder, 11. Safety valve, 12. Barometer, 13. Steam outlet, 14. Second switch valve, 15. Baffle, 16. Drain pipe, 17. First switch valve, 2. First inductor coil, 3. First electromagnetic heating controller, 4. Preheating cylinder, 5. Second inductor coil, 6. Second electromagnetic heating controller, 7. Connecting pipe, 71. Temperature sensor, 72. Second water pump, 73. One-way valve, 74. Third switch valve, 75. Second filter, 8. Water inlet pipe, 81. First water pump, 82. First filter, 9. Water reservoir. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail in conjunction with the accompanying drawings and embodiments. It should be understood that in the description of the utility model, unless otherwise specified, the meaning of "multiple" is two or more; the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0023] See also Figure 1 The embodiment of the utility model provides a tobacco leaf moisture-recovery device, comprising a steam generating cylinder 1, a first heating component, a preheating cylinder 4 and a second heating component. A safety valve 11 and a steam outlet 13 are arranged at intervals on the upper part of the steam generating cylinder 1. Baffles 15 are staggered near the upper end of the steam generating cylinder 1. The first heating component comprises a first electromagnetic heating controller 3 and a first inductance coil 2 connected to the first electromagnetic heating controller 3. The first inductance coil 2 is wound and sleeved on the circumferential outer wall of the steam generating cylinder 1. The preheating cylinder 4 is connected to the steam generating cylinder 1 through a connecting pipe 7. The upper part of the preheating cylinder 4 is connected to a water reservoir 9 through a water inlet pipe 8. The second heating component comprises a second electromagnetic heating controller 6 and a second inductance coil 5 connected to the second electromagnetic heating controller 6. The second inductance coil 5 is wound and sleeved on the circumferential outer wall of the preheating cylinder 4.

[0024] Among them, when the present application is used, the steam outlet 13 is connected to the tobacco curing room, and a heat insulation layer is provided between the outer wall of the steam generator cylinder 1 and the first inductance coil 2, and a heat insulation layer is also provided between the outer wall of the preheating cylinder 4 and the first inductance coil 2. The heat insulation layer is made of high-temperature resistant insulating and heat-preserving cotton. The heat insulation layer has a good heat preservation effect, which insulates the steam generator cylinder 1 and the preheating cylinder 4, reduces the heat dissipated to the outside by the steam generator cylinder 1 and the preheating cylinder 4, and has an energy-saving effect.

[0025] The principle of the first heating component is: when the first heating component is in use, the first electromagnetic heating controller 3 is first started, the first electromagnetic heating controller 3 converts the alternating current into direct current, and then converts the direct current into high-frequency and high-voltage electricity. The first electromagnetic heating controller 3 passes the high-frequency and high-voltage electricity to the first inductor 2, and the high-speed changing high-frequency and high-voltage current passes through the first inductor 2. At this time, a high-speed magnetic field change is generated in the first inductor 2. The first inductor 2 is sleeved on the outer wall of the steam generator tube 1. The steam generator tube 1 has eddy currents generated by cutting the alternating magnetic lines of force. The eddy currents cause the carriers in the steam generator tube 1 to move irregularly at high speed. The carriers collide and rub against each other in the steam generator tube 1 to generate heat. The generated heat heats the water in the steam generator tube 1. The principle of the second heating component is the same as that of the first heating component, and this application will not be repeated in detail here.

[0026] Specifically, there are two baffles 15, and the baffles 15 are fan-shaped. The arc-shaped outer edge of the baffle 15 is connected to the inner wall of the steam generator cylinder 1. The baffle 15 is set with the arc-shaped edge tilted inward and downward. During the boiling process of water, the baffle 15 plays a good blocking role to prevent boiling water droplets from splashing into the steam. A water level gauge (not shown in the figure) is also provided on the steam generator cylinder 1. The water level gauge and the steam generator cylinder 1 form a communicating vessel. The liquid level gauge is also called a liquid level gauge or a liquid surface gauge. The water level gauge is a prior art and is not described in detail in this application.

[0027] Combination Figure 1 As shown, the steam generator cylinder 1 and the preheating cylinder 4 are both closed shells at both ends. A safety valve 11 is provided at the upper part of the steam generator cylinder 1. When the internal air pressure of the steam generator cylinder 1 is too high, the safety valve 11 can be opened to discharge the air and relieve the pressure to reduce the internal pressure of the steam generator cylinder 1. In addition, a barometer 12 is also provided at the upper part of the steam generator cylinder 1 to ensure the safety of the steam generator cylinder 1. A drain pipe 16 is provided near the lower end of the steam generator cylinder 1, and a first switch valve 17 is provided on the drain pipe 16. A second switch valve 14 is provided at the steam outlet 13.

[0028] Specifically, the water inlet pipe 8 is provided with a first water pump 81, and the preheating cylinder 4 is provided with a liquid level sensor 41 near its upper end. It should be noted that the parts not described in detail in this application are all prior arts.

[0029] In addition, a temperature sensor 71, a third switch valve 74, a second water pump 72 and a one-way valve 73 are sequentially arranged on the connecting pipe 7. By setting the one-way valve 73, the water in the steam generating cylinder 1 is prevented from entering the preheating cylinder 4. When the temperature sensor 71 detects that the water in the connecting pipe 7 reaches a predetermined temperature threshold, the second electromagnetic heating controller 6 is closed, and the third switch valve 74 and the second water pump 72 are opened, so that the heated water in the preheating cylinder 4 enters the steam generating cylinder 1.

[0030] When the present application is working, the cold water in the water reservoir 9 is pumped into the preheating cylinder 4 through the first water pump 81, the second heating component preheats the water in the preheating cylinder 4 to the set temperature, and then the preheated water in the preheating cylinder 4 is pumped into the steam generating cylinder 1 through the second water pump 72. The second heating component is used to heat the water in the steam generating cylinder 1 to generate the required water vapor, and the generated water vapor is introduced into the curing room through the steam outlet 13 to rehumidify the tobacco leaves.

[0031] Of course, the present invention is not limited to the above-described implementations. Several other implementations based on the design concept of the present invention are provided below.

[0032] For example, in other embodiments, different from the above-described embodiments, Figure 1 As shown, a first filter 82 is provided on the water inlet pipe 8 near the water reservoir 9, and a second filter 75 is provided on the connecting pipe 7 between the third switch valve 74 and the second water pump 72. Both the first filter 82 and the second filter 75 can be filters commonly used by those skilled in the art.

[0033] It should be noted that the above embodiments are only used to illustrate the present utility model, but the present utility model is not limited to the above embodiments. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model fall within the protection scope of the present utility model.

Claims

1. A tobacco leaf rehumidification device, characterized in that: include: A steam generating cylinder (1) is provided with a safety valve (11) and a steam outlet (13) at intervals on its upper portion, and baffles (15) are staggeredly provided near the upper end of the steam generating cylinder (1); A first heating component, comprising a first electromagnetic heating controller (3) and a first inductance coil (2) connected to the first electromagnetic heating controller (3), the first inductance coil (2) being wound around the circumferential outer wall of the steam generating cylinder (1); A preheating cylinder (4) is connected to the steam generating cylinder (1) via a connecting pipe (7); the upper portion of the preheating cylinder (4) is connected to a water reservoir (9) via a water inlet pipe (8); The second heating component comprises a second electromagnetic heating controller (6) and a second inductance coil (5) connected to the second electromagnetic heating controller (6), wherein the second inductance coil (5) is wound around the circumferential outer wall of the preheating cylinder (4).

2. A tobacco leaf rehumidification device according to claim 1, characterized in that: A heat insulation layer is provided between the outer wall of the steam generating cylinder (1) and the first inductor coil (2), and the heat insulation layer is made of high temperature resistant insulating cotton.

3. A tobacco leaf rehumidification device according to claim 1, characterized in that: The baffle (15) has a fan-shaped structure, the arc-shaped outer edge of the baffle (15) is connected to the inner wall of the steam generating cylinder (1), and the baffle (15) is arranged to be inclined inwardly and downwardly from the arc-shaped edge.

4. A tobacco leaf rehumidification device according to claim 2 or 3, characterized in that: A barometer (12) is also provided on the upper portion of the steam generating cylinder (1), a sewage discharge pipe (16) is provided near the lower end of the steam generating cylinder (1), and a first switch valve (17) is provided on the sewage discharge pipe (16).

5. The tobacco leaf rehumidification device according to claim 1, characterized in that: The steam outlet (13) is provided with a second switch valve (14).

6. A tobacco leaf rehumidification device according to claim 1, characterized in that: The water inlet pipe (8) is provided with a first water pump (81), and the preheating cylinder (4) is provided with a liquid level sensor (41) near its upper end.

7. A tobacco leaf rehumidification device according to claim 6, characterized in that: The connecting pipe (7) is provided with a temperature sensor (71), a third switch valve (74), a second water pump (72) and a one-way valve (73) at intervals.

8. The tobacco leaf rehumidification device according to claim 1, characterized in that: A heat insulation layer is provided between the outer wall of the preheating cylinder (4) and the first inductance coil (2), and the heat insulation layer is made of high temperature resistant insulating cotton.

Citation Information

Patent Citations

  • Steam re-moisturizing apparatus for tobacco re-drying

    CN203505544U