Crank cleaning device for steel bar screen
By designing a stalk cleaning device for steel bar screens, using cleaning rakes and motion control components to mechanize the stalk cleaning, the problems of incomplete screening and manual cleaning of stalks caused by stalks and blockages in the prior art are solved, and the long stalk rate and cleaning are improved efficiency.
Patent Information
- Application Number
- CN202323475724.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-19
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2033-12-19
AI Technical Summary
In the prior art, steel bar screens are easily clogged and blocked during the tobacco stem screening process, resulting in incomplete screening, affecting the rate and efficiency of long stems, and manual cleaning is easy to damage the screen.
A rebar screen sieve cleaning device including cleaning rakes and motion control components is designed. The cleaning rakes are moved along the rebar screen sieve rod through horizontal and vertical motion control components, and blocked rebars are mechanically cleaned to avoid manual operation.
Improve the efficiency of stumbling cleaning, avoid damage to the screen, and ensure the quality and efficiency of long stumbling screening.
Smart Images

Figure CN222217196U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tobacco operations, in particular to a stem cleaning device for a steel bar screen. Background Art
[0002] Tobacco stems are the coarse and hard veins of tobacco leaves, accounting for about 25% to 30% of the leaf weight. As one of the main finished products of leaf threshing and redrying enterprises, finished long stems have a high use value in tobacco industry enterprises. Tobacco stems are the main component of some cigarettes and papermaking reconstituted tobacco leaves, and play an important role in reducing the release of harmful tobacco components in cigarette products and reducing the cost of cigarette products. With the rapid development of tobacco stem shred technology, tobacco stems play an increasingly important role in the cigarette process, and the quality of stem shreds directly affects the quality of finished cigarettes.
[0003] After re-roasting, tobacco stems mainly include the following types of stems, namely regular short stems, regular long stems, bent stems, stem foam and broken stems.
[0004] In the current prior art, the processing process of finished long stems is as follows: after leaf beating, wind separation, and stem re-roasting, the stems are transported to the stem screening and processing equipment by air conveying. In the stem screening process, the stems in the tobacco stems are screened out by a steel screen, the leaf diameter, stem skin, and stem foam in the tobacco stems are screened out by a fine stem screen, and finally the short stems are screened out by a long and short stem screen, thereby screening out long stems with a length greater than 20 mm. In actual production, this process flow and the screening and processing equipment used in it are very likely to cause the mesh of the long and short stem screen to be blocked by the stems due to the incomplete removal of the stems, which further causes the long and short stems to be screened out incompletely for the short stems and long stems, and ultimately affects the long stem rate of the long stems.
[0005] To solve this problem, the existing technology mostly uses manual cleaning to remove the stems on the steel screen. However, manual cleaning is unstable, and a large number of stems fall under the steel screen, affecting the screening effect of the long and short stems screen, and ultimately affecting the long stem rate of the finished product; moreover, manual cleaning is prone to violent operation, which can damage the steel screen. Utility Model Content
[0006] In view of the shortcomings of the prior art mentioned above, the purpose of the utility model is to provide a stem cleaning device for a steel bar screen, which is used to solve the problem in the prior art that the screening equipment in tobacco stem screening is easily stuck by the stems, resulting in an unsatisfactory long stem screening rate and low screening efficiency.
[0007] To achieve the above-mentioned purpose and other related purposes, the utility model is implemented by including the following technical solutions.
[0008] The first aspect of the utility model provides a device for cleaning steel bar stems for a steel bar screen, the device comprising a cleaning rake and a horizontal motion control assembly; the horizontal motion control assembly comprises a first motor, a first transmission member, a guide rail and a fixed bracket; the cleaning rake is fixed to the fixed bracket; both ends of the fixed bracket are respectively slidably connected to one of the guide rails, the first motor is transmission-connected to the first transmission member, and the first transmission member is transmission-connected to the fixed bracket.
[0009] In one embodiment, the horizontal motion control assembly further includes a slider, the slider is matched with the guide rail, and both ends of the fixed bracket are fixed to one of the sliders.
[0010] In one embodiment, there are two guide rails arranged in parallel.
[0011] In one embodiment, the first transmission member is a belt transmission member, the belt transmission member includes a transmission belt, and the slider is fixed on the transmission belt.
[0012] In one embodiment, the steel bar screen stem cleaning device also includes a vertical motion control component; the vertical motion control component includes a second motor, a second transmission member, the second motor is transmission-connected to the second transmission member, and the cleaning rake is fixed to the fixed bracket through the second transmission member.
[0013] In one embodiment, the second transmission member is a telescopic cylinder.
[0014] In one embodiment, the cleaning rake is provided with a plurality of rake teeth; and the gap between two adjacent rake teeth is 1.8-3 mm.
[0015] In one embodiment, the cleaning rake includes a rake rod and a limiting member, a plurality of rake teeth are detachably connected to the rake rod, the limiting member is detachably connected to the rake rod, and the limiting member is arranged at both ends of the plurality of rake teeth.
[0016] In one embodiment, the cleaning rake further comprises a plurality of spacing adjustment members, which are detachably mounted on the rake rod, and any of the spacing adjustment members is disposed between two adjacent rake teeth.
[0017] In one embodiment, the steel bar screen stem cleaning device further comprises a support frame, and the horizontal motion control component is arranged on the support frame.
[0018] As described above, the steel bar screen stem cleaning device of the utility model has the following beneficial effects:
[0019] The stem cleaning device for the steel bar screen provided in the present application can realize the mechanized cleaning of the stems that clog the steel bar screen, thereby solving the problem that the steel bar screen based on the vibrating conveyor in the prior art is prone to clogging during the screening of tobacco raw materials. The cleaning efficiency is higher than that of manual cleaning, and the problem of damage to the steel bar screen caused by manual cleaning is also avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 Shown is a schematic structural diagram of the steel bar screen involved in the utility model.
[0021] Figure 2 It is a schematic diagram showing a state in which the steel bar screen involved in the utility model is blocked by a stem.
[0022] Figure 3 It shows a schematic diagram of the structure of the stem cleaning device for the steel bar screen in the utility model.
[0023] Figure 3 The description of the accompanying drawings is as follows.
[0024] 1 Cleaning rake 2 Horizontal motion control components 21 First Motor 22 First transmission member 23 guide 24 Fixed bracket 25 slider 3 Vertical motion control components DETAILED DESCRIPTION
[0025] The following is a description of the implementation of the present invention by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0026] See also Figures 1 to 3 It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the utility model, so they have no substantial technical significance. Any modification of the structure, change in the proportion relationship, or adjustment of the size should still fall within the scope of the technical content disclosed by the utility model without affecting the effects and purposes that can be achieved by the utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the utility model. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of the utility model without substantially changing the technical content.
[0027] The mesh structure of the steel screen described in this application is as follows Figure 1 As shown, the steel sieve mesh includes a plurality of parallel sieve bars, and the gap between any two adjacent sieve bars is equal. In a specific embodiment, the gap between any two adjacent sieve bars is about 1.5 to 3 mm. Figure 2 shown.
[0028] The utility model provides a specific Figure 3 The steel bar screen stem cleaning device shown in the figure comprises a cleaning rake 1 and a horizontal motion control component 2; the horizontal motion control component 2 comprises a first motor 21, a first transmission member 22, a guide rail 23 and a fixed bracket 24; the cleaning rake 1 is fixed on the fixed bracket 24; both ends of the fixed bracket 24 are respectively slidably connected to one of the guide rails 23, the first motor 21 is transmission-connected to the first transmission member 22, and the first transmission member 22 is transmission-connected to the fixed bracket 24.
[0029] In the present application, a device with a cleaning rake 1 is adopted, and the cleaning rake 1 is arranged on the steel bar screen. When cleaning is needed, the first motor 21 is operated to make it work, and the fixed bracket 24 is driven by the first transmission member 22 to move along the guide rail 23 along the extension direction of the steel bar screen rod, so that the stems stuck on the steel bar screen are removed from one end of the steel bar screen and separated and collected by the cleaning rake 1, thereby improving the separation effect.
[0030] In a Figure 3 In the specific embodiment shown, the horizontal motion control assembly 2 further includes a slider 25 , and the slider 25 is matched with the guide rail 23 , and both ends of the fixed bracket 24 are fixed on one of the sliders 25 .
[0031] In a Figure 3 In the specific embodiment shown, there are two guide rails 23 which are arranged in parallel.
[0032] When the stuck stem is cleaned by the above device, the two parallel guide rails 23 are arranged parallel to the steel screen rod, the fixed bracket 24 is arranged perpendicular to the steel screen rod, and the cleaning rake 1 is fixed on the fixed bracket 24 and moves together with the fixed bracket 24 along the extension direction of the steel screen rod.
[0033] In a Figure 3 In the specific embodiment shown, the first transmission member 22 is a belt transmission member, and the belt transmission member includes a transmission belt, and the slider 25 is fixed on the transmission belt.
[0034] In a Figure 3 In the specific embodiment shown, two belt transmission members are arranged in parallel on both sides of the steel screen, and one end of the two belt transmission members is wound around the output drive shaft of the first motor 21, and the other end is wound around the same passive drive shaft.
[0035] In a Figure 3In the specific embodiment shown, the steel bar screen stem cleaning device further includes a vertical motion control assembly 3; the vertical motion control assembly 3 includes a second motor, a second transmission member, the second motor and the second transmission member are in transmission connection, and the cleaning rake 1 is fixed to the fixed bracket 24 through the second transmission member. The height of the cleaning rake 1 relative to the steel bar screen is controlled by the second transmission member.
[0036] In a Figure 3 In the specific embodiment shown, the second transmission member is a telescopic cylinder. In a specific embodiment, the telescopic mechanism is a telescopic cylinder, which includes a cylinder body and a piston rod disposed in the cylinder body, the cylinder body is disposed on the fixed bracket 24, and the end of the piston rod is fixed on the rake rod. The telescopic cylinder is driven by the second motor, so that the piston rod performs telescopic movement and drives the rake rod to perform lifting movement.
[0037] In a Figure 3 In the specific embodiment shown, the cleaning rake 1 is provided with a plurality of rake teeth; the gap between two adjacent rake teeth is 1.5-3 mm.
[0038] In a Figure 3 In the specific embodiment shown, the cleaning rake 1 includes a rake rod and a limiting member, a plurality of the rake teeth are detachably connected to the rake rod, the limiting member is detachably connected to the rake rod, and the limiting member is arranged at both ends of the plurality of rake teeth. In a specific embodiment, a connecting hole is formed at one end of the rake teeth, and the rake teeth are sleeved on the rake rod through the connecting hole. In a more specific embodiment, the limiting member is a limiting screw, a threaded structure is formed on the rake rod, and the limiting member is detachably connected to the rake rod through the screw threaded structure. When in use, the rake teeth are locked and limited by rotating the limiting screws arranged at both ends of the rake rod.
[0039] In a Figure 3 In the specific embodiment shown, the cleaning rake 1 also includes a plurality of spacing adjustment members, which are detachably arranged on the rake rod, and any of the spacing adjustment members is arranged between two adjacent rake teeth. In a specific embodiment, the spacing adjustment member can be an adjustment ring, which can be sleeved on the rake rod.
[0040] Through the specific device, the distance between the rake teeth can be adjusted accordingly according to the sieve bar spacing and process requirements of the steel sieve used in different separation processes, so as to match the steel sieve and facilitate the rake teeth to be embedded in the gap of the steel sieve for cleaning.
[0041] In one Figure 3In a specific embodiment, the steel bar screen stem cleaning device further includes a support frame, and the horizontal motion control component is disposed on the support frame.
[0042] The steel bar screen stem cleaning device described in the present application is used in conjunction with a steel bar screen arranged on a vibrating conveyor. The cleaning rake is located above the steel bar screen and can be controlled to rise and fall and move along the sieve hole direction of the steel bar screen on the steel bar screen by setting the frequency of the motor.
[0043] Therefore, the utility model effectively overcomes various shortcomings in the prior art and has high industrial utilization value.
[0044] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.
Claims
1. A steel bar screen stem cleaning device, characterized in that: The stem cleaning device for the steel bar screen includes a cleaning rake and a horizontal motion control component; the horizontal motion control component includes a first motor, a first transmission member, a guide rail and a fixed bracket; the cleaning rake is fixed to the fixed bracket; both ends of the fixed bracket are respectively slidably connected to one of the guide rails, the first motor is transmission-connected to the first transmission member, and the first transmission member is transmission-connected to the fixed bracket.
2. The steel bar screen stem cleaning device according to claim 1, characterized in that: The horizontal motion control assembly further comprises a slider, which is matched with the guide rail, and both ends of the fixed bracket are fixed on one of the sliders.
3. The steel bar screen stem cleaning device according to claim 1 or 2, characterized in that: There are two guide rails which are arranged in parallel.
4. The steel bar screen stem cleaning device according to claim 2, characterized in that: The first transmission member is a belt transmission member, the belt transmission member includes a transmission belt, and the slider is fixed on the transmission belt.
5. The steel bar screen stem cleaning device according to claim 1, characterized in that: The stem cleaning device for the steel bar screen also includes a vertical motion control component; the vertical motion control component includes a second motor, a second transmission member, the second motor is transmission-connected to the second transmission member, and the cleaning rake is fixed to the fixed bracket through the second transmission member.
6. The steel bar screen stem cleaning device according to claim 5, characterized in that: The second transmission member is a telescopic cylinder.
7. The steel bar screen stem cleaning device according to claim 1, characterized in that: The cleaning rake is provided with a plurality of rake teeth; the gap between two adjacent rake teeth is 1.8-3 mm.
8. The steel bar screen stem cleaning device according to claim 7, characterized in that: The cleaning rake comprises a rake rod and a limiting member, a plurality of rake teeth are detachably connected to the rake rod, the limiting member is detachably connected to the rake rod, and the limiting member is arranged at both ends of the plurality of rake teeth.
9. The steel bar screen stem cleaning device according to claim 8, characterized in that: The cleaning rake also includes a plurality of spacing adjustment members, which are detachably arranged on the rake rod, and any of the spacing adjustment members is arranged between two adjacent rake teeth.
10. The steel bar screen stem cleaning device according to claim 1, characterized in that: The steel bar screen stem cleaning device also includes a support frame, and the horizontal motion control component is arranged on the support frame.
