Full-automatic magnetic energy steam vamp softening machine
By introducing induction devices and electromagnetic heating technology into the upper softener, automated steam generation and output are achieved, solving the problem of low efficiency of steam generation devices in the prior art, improving the upper softening efficiency and equipment application scope, and Enhanced safety and operational convenience.
Patent Information
- Application Number
- CN202323659789.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2033-12-29
AI Technical Summary
The steam generator of the existing upper softener has low heat transfer efficiency through contact type and is not automated, resulting in low softening efficiency of upper and unable to meet users' efficient production needs.
A fully automatic magnetic energy steam upper softening machine is used to identify the position of the upper with induction device, and combined with an electromagnetic heating device to heat the water in the heating cylinder to form steam, and output it to the upper through a steam softening fixture to achieve automatic softening operation.
It improves the operating efficiency of upper softening, cancels traditional contact heating, expands the scope of application of the equipment, meets users' efficient production needs, and improves safety and availability through protective layer and liquid level control devices.
Smart Images

Figure CN222217320U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field technology of shoe upper softening machines, in particular to a full-automatic magnetic energy steam shoe upper softening machine. Background Art
[0002] With the improvement of people's living standards, people also have higher and higher requirements for the quality of footwear products. In order to meet their needs, the leather of the upper is softened when producing leather shoes. At present, the upper of leather shoes is first softened with an upper softening machine. The upper softening machine is suitable for softening and wrinkle removal of various leather uppers. The upper softening machine is mainly used for steaming and softening the entire pair of uppers before lasting for lasting, and can also be used for steaming and softening the uppers before sulfurization and shaping, so that the uppers after sulfurization are more close to the last and achieve the wrinkle removal effect; then, the softened uppers are taken to the lasting machine for shaping.
[0003] The existing shoe upper softening machine structure is provided with a steam generating device, which includes a tank body and a heating coil arranged in the tank body. The tank body is subjected to contact heat transfer by the ordinary heating coil, and the water in the tank body is heated to boiling and steam is generated. The steam is output from the top of the tank body and output to the steam pipe through a control valve. However, its structural design is poor, and heat energy must be transferred between the heating coil and the tank body by contact. Moreover, the heating coil is slow in heating the water in the tank body. Moreover, when the shoe upper is placed and positioned on the shoe upper softening machine, the user needs to manually control the steam generating device to start to form steam from the water in the tank body and output it toward the steam pipe. The shoe upper softening efficiency is low, which reduces the production efficiency of the product, cannot meet the user's usage needs, and has a small scope of application.
[0004] Therefore, it is necessary to study a new technical solution to solve the above problems. Utility Model Content
[0005] In view of this, the utility model aims to solve the deficiencies in the prior art, and its main purpose is to provide a fully automatic magnetic steam shoe upper softening machine, which utilizes a sensing device to identify the placement of the shoe upper on a steam softening jig, and uses electromagnetic heating to heat the water in the heating cylinder to form steam and output it to the steam softening jig to soften the shoe upper, so as to realize the automated softening operation of the shoe upper on the steam softening machine, thereby improving the efficiency of the shoe upper softening operation and having a wide range of applications.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A fully automatic magnetic steam upper softening machine, comprising an organism, an electromagnetic heating device, a steam softening jig, a sensing device and a control device; wherein:
[0008] The electromagnetic heating device is arranged inside the machine body, and comprises a heating cylinder, an electromagnetic coil and a water pump. The heating cylinder has a heating chamber with a water inlet and a steam exhaust port, the electromagnetic coil is arranged outside the heating cylinder, and the water pump is connected to the water inlet;
[0009] The steam softening jig is provided with at least one and is arranged at the upper end of the machine body, and the steam softening jig is provided with a steam outlet and a steam inlet channel, the steam inlet is connected to the exhaust port, and the steam outlet is arranged at the upper end of the steam softening jig;
[0010] A box is provided at the upper end of the machine body, and the box is located on one side of the steam softening jig. The induction device is provided with at least one and is arranged on the outside of the box facing the steam softening jig; the control device is arranged in the box, and the control device has a control panel, and the control panel is exposed outside the box. The control device is respectively connected to the electromagnetic coil, the water pump, and the induction device.
[0011] As a preferred solution, four steam softening jigs are provided, and the four steam softening jigs are arranged on the machine body with left and right spacing. Correspondingly, four induction devices are provided and arranged on the front side of the box body with left and right spacing corresponding to the four steam softening jigs. In addition, four heating cylinders and four electromagnetic coils are provided, and the exhaust ports of the four heating cylinders are respectively connected to the steam inlets of the four steam softening jigs, and the four electromagnetic coils are respectively provided on the four heating cylinders.
[0012] As a preferred solution, the outer side of the electromagnetic coil is coated with a protective layer.
[0013] As a preferred solution, the protective layer is ceramic fiber cotton.
[0014] As a preferred solution, the sensing device is an induction electric eye.
[0015] As a preferred solution, a liquid level control device is provided in the machine body, and the liquid level control device is provided on the heating cylinder. A drain outlet is provided at the lower end of the heating cylinder, and an electric valve is provided on the drain outlet. The control device is respectively connected to the liquid level control device and the electric valve.
[0016] As a preferred solution, the liquid level control device is a liquid level control electrode.
[0017] As a preferred solution, a built-in water storage mechanism is provided in the body, and the water pump is connected to the built-in water storage mechanism through a water pipe.
[0018] As a preferred solution, an external water storage mechanism is arranged on the outside of the machine body, and the external water storage mechanism is connected to the internal water storage mechanism.
[0019] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that it mainly realizes the automatic softening operation of the shoe upper on the steam softening machine by designing various components, using the induction device to identify the placement of the shoe upper of the steam softening jig, and using electromagnetic heating to heat the water in the heating cylinder to form steam and output it to the steam softening jig to soften the shoe upper, thereby improving the softening operation efficiency of the shoe upper on the steam softening machine, eliminating the traditional contact heating of the water liquid, and the structural design is ingenious and reasonable, which is conducive to improving the production efficiency of footwear products and meeting the use needs of users. It has strong practicality and a wide range of applications.
[0020] In addition, the provision of the protective layer prevents heat leakage from the electromagnetic coil or the user from being injured by accidentally touching the outside of the electromagnetic coil, and has good safety performance. At the same time, the liquid level control device discharges the water in the heating cylinder or adds water to the heating cylinder according to the water capacity in the heating cylinder, which is conducive to the water capacity in the heating cylinder being within a preset range, ensuring the effect of the water in the heating cylinder forming steam, and has good usability. In addition, the provision of the built-in water storage mechanism and the external water storage mechanism is conducive to the user adding water to the water storage mechanism, and the operation is simple and easy to use.
[0021] In order to more clearly illustrate the structural features and functions of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional schematic diagram of an embodiment of the utility model;
[0023] Figure 2 It is an exploded view of an embodiment of the utility model;
[0024] Figure 3 It is a partial schematic diagram of an electromagnetic heating device according to an embodiment of the utility model.
[0025] Description of the accompanying drawings:
[0026] 10. Machine body 11. Electromagnetic heating device
[0027] 111. Heating tube 112. Electromagnetic coil
[0028] 113. Water pump 114. Water inlet
[0029] 115. Heating chamber 116. Pipeline
[0030] 117. Solenoid valve 118. Protective layer
[0031] 119, isolation layer 12, steam softening fixture
[0032] 121, steam outlet 13, induction device
[0033] 14. Control device 141. Control panel
[0034] 15. Box 16. Warning light
[0035] 17. Buzzer 18. Liquid level control device
[0036] 19. Drainage outlet 20. Built-in water storage mechanism
[0037] 21. External water storage mechanism. DETAILED DESCRIPTION
[0038] Please refer to Figures 1 to 3 As shown, it shows the specific structure of an embodiment of the utility model.
[0039] A fully automatic magnetic steam upper softening machine includes an organism 10, an electromagnetic heating device 11, a steam softening jig 12, a sensing device 13 and a control device 14; wherein:
[0040] The electromagnetic heating device 11 is arranged inside the machine body 10, and includes a heating tube 111, an electromagnetic coil 112 and a water pump 113. The heating tube 111 has a heating chamber 115 with a water inlet 114 and a steam outlet (not shown in the figure). The electromagnetic coil 112 is arranged at the lower section of the outer side of the heating tube 111, and the water pump 113 is connected to the water inlet 114.
[0041] The steam softening jig 12 is provided with at least one and is disposed at the upper end of the body 10. The steam softening jig 12 is provided with a steam outlet 121 and a steam inlet (not shown in the figure). The steam inlet is connected to the exhaust port. The steam outlet 121 is disposed at the upper end of the steam softening jig 12.
[0042] A box 15 is disposed at the upper end of the machine body 10, and the box 15 is located on one side of the steam softening jig 12. At least one sensing device 13 is disposed on the outer side of the box 15 facing the steam softening jig 12.
[0043] The control device 14 is arranged in the box 15, and the control device 14 has a control panel 141, and the control panel 141 is exposed outside the box 15. The control device 14 is respectively connected to the electromagnetic coil 112, the water pump 113, and the induction device 13. Here, the upper end of the box 15 is also provided with a warning light 16, and the warning light 16 is connected to the control device 14. Here, the electromagnetic heating device 11 uses the electromagnetic coil to generate a heating magnetic field after being energized, heats the water in the heating cylinder and converts it into steam, and sets parameters such as temperature through an external controller;
[0044] In this embodiment, four steam softening jigs 12 are provided, and the four steam softening jigs 12 are arranged on the machine body 10 with a left-right spacing. Correspondingly, four induction devices 13 are provided and arranged on the front side of the box body 15 with a left-right spacing corresponding to the four steam softening jigs 12. In addition, four heating cylinders 111 and four electromagnetic coils 112 are provided, and the exhaust ports of the four heating cylinders 111 are respectively connected to the steam inlets of the four steam softening jigs 12 and are arranged in the machine body 10 with a left-right spacing. The four electromagnetic coils 112 are respectively provided on the four heating cylinders 111. One water pump 113 is provided and is respectively connected to the water inlets 114 of the four heating cylinders 111 through pipes 116; preferably, electromagnetic valves 117 are respectively provided on the pipes 116 corresponding to the four water inlets, and the electromagnetic valves 117 are connected to the control device 14;
[0045] In addition, four buzzers 17 are also provided on the body 10, and the four buzzers 17 correspond to the four steam softening jigs 12 arranged at the front end of the body 10 in a left-right spacing. The four buzzers 17 are respectively connected to the control device 14; preferably, the sensing device 13 is an induction electric eye, so that the sensing device is used to identify the placement of the shoe upper of the steam softening jig, and the electromagnetic heating method is used to heat the water in the heating cylinder to form steam and output it to the steam softening jig for softening the shoe upper, so as to realize the automatic softening operation of the shoe upper on the steam softening machine, improve the softening operation efficiency of the shoe upper, cancel the traditional contact heating of the water, which is beneficial to improve the production efficiency of footwear products and meet the user's usage needs. At the same time, the setting of the buzzer is beneficial for users to know the completion of the shoe upper softening operation in time, which is highly practical and has a wide range of applications.
[0046] In addition, the outer side of the electromagnetic coil 112 is covered with a protective layer 118, and the protective layer 118 is ceramic fiber cotton. In addition, an isolation layer 119 is provided between the electromagnetic coil 112 and the heating tube 111, and the isolation layer 119 is a resin insulating board. In this way, heat leakage of the electromagnetic coil is avoided, or the user is accidentally touched The outer side of the electromagnetic coil is avoided and injured, and the safety performance is good. At the same time, the setting of the isolation layer reduces the damage to the heating tube caused by leakage when the electromagnetic coil is heated, thereby ensuring the stability and safety of the use of the heating tube and the electromagnetic coil.
[0047] In addition, a liquid level control device 18 is provided in the body 10, and the liquid level control device 18 is provided on the heating tube 111. A drain port 19 is provided at the lower end of the heating tube 111, and an electric valve (not shown in the figure) is provided on the drain port 19. The control device 14 is respectively connected to the liquid level control device 18 and the electric valve. Preferably, the liquid level control device 18 is a liquid level control electrode. In this way, the liquid level control device discharges the water in the heating tube or adds the water to the heating tube according to the water capacity in the heating tube, which is beneficial to the water capacity in the heating tube within a preset range, ensuring the effect of the water in the heating tube forming steam, and having good usability.
[0048] In addition, a built-in water storage mechanism 20 is provided in the body 10, and the water pump 113 is connected to the built-in water storage mechanism 20 through a water pipe, and an external water storage mechanism 21 is provided on the outside of the body 10, and the external water storage mechanism 21 is connected to the built-in water storage mechanism 20. Here, the external water storage mechanism 21 is connected to the built-in water storage mechanism 20 through a water transfer pump. In this way, the water of the external water storage mechanism is input into the built-in water storage mechanism by the water transfer pump, so that the user does not need to open the body to add water to the built-in water storage mechanism, which is beneficial for the user to add water to the water storage mechanism, and the operation is simple and easy to use.
[0049] The design focus of the utility model is that it mainly uses the design of various components, utilizes the induction device to identify the placement of the upper of the steam softening jig, and adopts the electromagnetic heating method to heat the water in the heating cylinder to form steam and output it to the steam softening jig to soften the upper, so as to realize the automatic softening operation of the upper on the steam softening machine, improve the softening operation efficiency of the upper, cancel the traditional contact heating of the water, and the structural design is ingenious and reasonable, which is conducive to improving the production efficiency of footwear products, meeting the use needs of users, and has strong practicality and a wide range of applications.
[0050] In addition, the provision of the protective layer prevents heat leakage from the electromagnetic coil and injuries to users caused by accidentally touching the outside of the electromagnetic coil, and has good safety performance. At the same time, the liquid level control device discharges the water in the heating cylinder or adds water to the heating cylinder according to the water capacity in the heating cylinder, which is conducive to the water capacity in the heating cylinder being within a preset range, ensuring the effect of forming steam from the water in the heating cylinder, and has good usability. In addition, the provision of the built-in water storage mechanism and the external water storage mechanism is conducive to the user adding water to the water storage mechanism, and the operation is simple and easy to use.
[0051] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A fully automatic magnetic steam upper softening machine, characterized in that: It includes an organism, an electromagnetic heating device, a steam softening jig, an induction device and a control device; wherein: The electromagnetic heating device is arranged inside the machine body, and comprises a heating cylinder, an electromagnetic coil and a water pump. The heating cylinder has a heating chamber with a water inlet and a steam exhaust port, the electromagnetic coil is arranged outside the heating cylinder, and the water pump is connected to the water inlet; The steam softening jig is provided with at least one and is arranged at the upper end of the machine body, and the steam softening jig is provided with a steam outlet and a steam inlet channel, the steam inlet is connected to the exhaust port, and the steam outlet is arranged at the upper end of the steam softening jig; A box is provided at the upper end of the machine body, and the box is located on one side of the steam softening jig. The induction device is provided with at least one and is arranged on the outside of the box facing the steam softening jig; the control device is arranged in the box, and the control device has a control panel, and the control panel is exposed outside the box. The control device is respectively connected to the electromagnetic coil, the water pump, and the induction device.
2. The fully automatic magnetic steam upper softening machine according to claim 1 is characterized in that: There are four steam softening jigs, which are arranged on the machine body with left and right spacing. Correspondingly, there are four induction devices, which are arranged on the front side of the box body with left and right spacing corresponding to the four steam softening jigs. In addition, there are four heating cylinders and four electromagnetic coils, and the exhaust ports of the four heating cylinders are respectively connected to the steam inlets of the four steam softening jigs, and the four electromagnetic coils are respectively arranged on the four heating cylinders.
3. The fully automatic magnetic steam upper softening machine according to claim 1 is characterized in that: The outer side of the electromagnetic coil is covered with a protective layer.
4. The fully automatic magnetic steam upper softening machine according to claim 3 is characterized in that: The protective layer is made of aluminum.
5. The fully automatic magnetic steam upper softening machine according to claim 3 is characterized by: The protective layer is provided with heat dissipation holes.
6. The fully automatic magnetic steam upper softening machine according to claim 1 is characterized in that: The sensing device is an induction electric eye.
7. The fully automatic magnetic steam upper softening machine according to claim 1 is characterized in that: A liquid level control device is arranged in the machine body, and the liquid level control device is arranged on the heating cylinder. A drain port is arranged at the lower end of the heating cylinder, and an electric valve is arranged on the drain port. The control device is connected to the liquid level control device and the electric valve respectively.
8. The fully automatic magnetic steam upper softening machine according to claim 7 is characterized in that: The liquid level control device is a liquid level control electrode.
9. The fully automatic magnetic steam upper softening machine according to claim 1, characterized in that: A built-in water storage mechanism is arranged in the machine body, and the water pump is connected to the built-in water storage mechanism through a water pipe.
10. The fully automatic magnetic steam upper softening machine according to claim 9, characterized in that: An external water storage mechanism is arranged on the outside of the machine body, and the external water storage mechanism is communicated with the internal water storage mechanism.
