Organic silicon dispersion liquid emulsifying device
By introducing feeding mechanism and filtering components into the emulsification device, the precise addition and stirring filtration of emulsifier are achieved, the problem of unstable emulsification effect is solved, and the production efficiency and product quality of the silicone dispersion are improved.
Patent Information
- Application Number
- CN202420779647.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The existing emulsification devices cannot accurately control the amount of emulsifier added, resulting in unstable emulsification effect and affecting product quality.
An organic silicon dispersion emulsification device is designed, including a feeding mechanism, agitating components and filtering components. The precise addition and stirring filtration of the emulsifier are achieved through a liquid level sensor and a metering pump to ensure uniform mixing of the emulsifier and removal of impurities.
This improves production efficiency and product quality, and avoids uneven product quality problems caused by unstable amount of emulsifier addition.
Smart Images

Figure CN222219192U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsification equipment, in particular to an organic silicon dispersion emulsification device. Background Art
[0002] Silicone, or organosilicon compound, refers to a compound containing a Si-C bond and at least one organic group directly connected to a silicon atom. Compounds in which an organic group is connected to a silicon atom via oxygen, sulfur, nitrogen, etc. are also customarily considered organosilicon compounds. Among them, polysiloxanes with a silicon-oxygen bond (-Si-O-Si-) as a skeleton are the most numerous, most deeply studied, and most widely used type of organosilicon compound, accounting for more than 90% of the total usage.
[0003] Silicone dispersions are widely used in many fields such as coatings, adhesives, sealing materials, etc. In the preparation process of silicone dispersions, an emulsifier is required. The amount of emulsifier plays a decisive role in the emulsification effect. Existing emulsifiers are often unable to accurately control the amount of emulsifier added, resulting in unstable emulsification effect and uneven product quality. Utility Model Content
[0004] The utility model provides an organic silicon dispersion emulsifying device, which can accurately control the addition amount of an emulsifier through a feeding mechanism, and stir and filter the emulsifier, thereby improving production efficiency and product quality, so as to avoid the addition amount of the emulsifier being unstable, affecting the emulsification effect, and causing uneven product quality.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: an organic silicon dispersion emulsification device, comprising:
[0006] Base plate;
[0007] An emulsification tank, mounted on the top of the outer wall of the base plate;
[0008] an emulsifying mechanism, disposed on the bottom plate; and
[0009] A feeding mechanism is arranged on the bottom plate, and the feeding mechanism includes an emulsifier storage tank, a stirring component, a filtering component, a metering pump and a liquid level sensor. The emulsifier storage tank is installed on the bottom plate, the stirring component is arranged in the emulsifier storage tank, the filtering component is arranged on the stirring component, the metering pump is installed on the top of the outer wall of the bottom plate, the liquid level sensor is installed on the top of the outer wall of the emulsifier storage tank, the emulsifier storage tank and the metering pump are connected by a pipeline, and the emulsification tank and the metering pump are connected by a pipeline.
[0010] Furthermore, the emulsification mechanism includes a lifting frame and a high shear emulsifier, the lifting frame is fixedly arranged on the top of the outer wall of the bottom plate, the high shear emulsifier is installed on one side of the outer wall of the lifting frame, and the high shear emulsifier is located inside the emulsification tank.
[0011] Furthermore, the stirring component includes a stirring motor, a stirring shaft and a plurality of stirring blades. The stirring motor is installed on the top of the outer wall of the emulsifier storage tank by bolts, the stirring shaft is fixedly arranged at the output end of the stirring motor, and the stirring shaft is rotatably embedded in the top of the inner wall of the emulsifier storage tank, and each of the stirring blades is fixedly sleeved on the outer wall of the stirring shaft.
[0012] Furthermore, the filtering component includes a filter screen, a mounting frame and a rotating assembly, the filter screen is fixedly arranged on the inner wall of the emulsifier storage tank, the mounting frame is fixedly arranged on the bottom of the outer wall of the stirring shaft, and the rotating assembly is arranged in the mounting frame.
[0013] Furthermore, the rotating assembly includes a rotating motor, a rotating shaft and a brush cylinder. The rotating motor is installed on one side of the inner wall of the mounting frame by bolts, the rotating shaft is rotatably embedded in one side of the inner wall of the mounting frame, and the rotating shaft is fixedly arranged at the output end of the rotating motor, and the brush cylinder is fixedly sleeved on the outer wall of the rotating shaft.
[0014] Furthermore, a control device is fixedly arranged on the top of the outer wall of the base plate.
[0015] The utility model provides an organic silicon dispersion emulsifying device, which has the following beneficial effects: the organic silicon dispersion emulsifying device can accurately control the amount of emulsifier added through a feeding mechanism, and stir and filter the emulsifier, thereby improving production efficiency and product quality, so as to avoid the unstable amount of emulsifier added, affecting the emulsification effect, and causing uneven product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional diagram of the utility model;
[0017] Figure 2 It is a cross-sectional view of the utility model;
[0018] Figure 3 For this utility model Figure 2 A magnified schematic diagram of center A.
[0019] In the figure: 1. bottom plate; 2. emulsification tank; 3. emulsification mechanism; 301. lifting frame; 302. high shear emulsifier; 4. feeding mechanism; 401. emulsifier storage tank; 402. metering pump; 403. liquid level sensor; 404. stirring motor; 405. stirring shaft; 406. stirring blade; 407. filter screen; 408. mounting frame; 409. rotating motor; 410. rotating shaft; 411. brush cylinder; 5. control device. DETAILED DESCRIPTION
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-3 The utility model provides a technical solution: an organic silicon dispersion emulsification device, comprising:
[0022] Bottom plate 1;
[0023] An emulsification tank 2 is installed on the top of the outer wall of the bottom plate 1;
[0024] An emulsifying mechanism 3 is provided on the bottom plate 1; and
[0025] The feeding mechanism 4 is arranged on the bottom plate 1, and the feeding mechanism 4 includes an emulsifier storage tank 401, a stirring component, a filtering component, a metering pump 402 and a liquid level sensor 403. The emulsifier storage tank 401 is installed on the bottom plate 1, the stirring component is arranged in the emulsifier storage tank 401, the filtering component is arranged on the stirring component, the metering pump 402 is installed on the top of the outer wall of the bottom plate 1, and the liquid level sensor 403 is installed on the top of the outer wall of the emulsifier storage tank 401. The emulsifier storage tank 401 and the metering pump 402 are connected by a pipeline, and the emulsifier tank 2 and the metering pump 402 are connected by a pipeline.
[0026] In this embodiment: the emulsification tank 2 on the bottom plate 1 is used to contain the organic silicon raw material and the emulsifier, and is made of corrosion-resistant and high-temperature resistant materials. The organic silicon raw material and the emulsifier can be fully mixed through the emulsification mechanism 3, and the addition amount of the emulsifier can be accurately controlled through the feeding mechanism 4, thereby improving the production efficiency and product quality. The liquid level height of the emulsifier in the emulsifier storage tank 401 can be monitored in real time through the liquid level sensor 403, and the emulsifier in the emulsifier storage tank 401 can be accurately added to the emulsification tank 2 through the metering pump 402 to achieve accurate control of the emulsification process. The emulsifier in the emulsifier storage tank 401 can be mixed and stirred through the stirring component to avoid precipitation and stratification, thereby ensuring the stability of the product quality. The impurities and pollutants in the emulsifier can be effectively removed through the filtering component to avoid the influence of impurities on the emulsification process of the organic silicon dispersion and the quality of the final product.
[0027] Specifically, the emulsifying mechanism 3 includes a lifting frame 301 and a high shear emulsifier 302. The lifting frame 301 is fixedly arranged on the top of the outer wall of the bottom plate 1, and the high shear emulsifier 302 is installed on one side of the outer wall of the lifting frame 301, and the high shear emulsifier 302 is located inside the emulsifying tank 2.
[0028] In this embodiment: the lifting frame 301 is used to install and place the high shear emulsifier 302. The high shear emulsifier 302 is used to strongly shear and stir the organic silicon dispersion so that the organic silicon dispersion is fully emulsified.
[0029] Specifically, the stirring component includes a stirring motor 404, a stirring shaft 405 and a plurality of stirring blades 406. The stirring motor 404 is installed on the top of the outer wall of the emulsifier storage tank 401 by bolts. The stirring shaft 405 is fixedly arranged at the output end of the stirring motor 404, and the stirring shaft 405 is rotatably embedded in the top of the inner wall of the emulsifier storage tank 401. Each stirring blade 406 is fixedly sleeved on the outer wall of the stirring shaft 405.
[0030] In this embodiment, the stirring motor 404 drives the stirring shaft 405 to rotate when powered, so that the stirring blade 406 rotates in the emulsifier storage tank 401, and the emulsifier is mixed and stirred to avoid precipitation and stratification, thereby ensuring the stability of product quality.
[0031] Specifically, the filtering component includes a filter screen 407 , a mounting frame 408 and a rotating assembly. The filter screen 407 is fixedly disposed on the inner wall of the emulsifier storage tank 401 , the mounting frame 408 is fixedly disposed on the bottom of the outer wall of the stirring shaft 405 , and the rotating assembly is disposed in the mounting frame 408 .
[0032] In this embodiment, the emulsifier is filtered through the filter 407 to prevent the presence of impurities in the emulsifier from affecting the emulsification process of the organic silicon dispersion and the quality of the final product.
[0033] Specifically, the rotating assembly includes a rotating motor 409, a rotating shaft 410 and a brush cylinder 411. The rotating motor 409 is installed on one side of the inner wall of the mounting frame 408 by bolts. The rotating shaft 410 is rotatably embedded in one side of the inner wall of the mounting frame 408, and the rotating shaft 410 is fixedly set at the output end of the rotating motor 409. The brush cylinder 411 is fixedly sleeved on the outer wall of the rotating shaft 410.
[0034] In this embodiment, the brush cylinder 411 is located at the top of the outer wall of the filter 407. The rotating motor 409 drives the rotating shaft 410 to rotate when powered, so that the brush cylinder 411 rotates on the filter 407 to prevent the filter 407 from being blocked.
[0035] Specifically, a control device 5 is fixedly disposed on the top of the outer wall of the base plate 1 .
[0036] In this embodiment: the control device 5 includes a microprocessor, a display screen and an operation button. The microprocessor controls the metering pump 402 to work according to the data collected by the liquid level sensor 403 and the preset dosage. The display screen is used to display the dosage and dosage speed parameters of the emulsifier. The operation button is used to set and control the dosage process of the emulsifier. The power of the control device 5, the rotating motor 409, the stirring motor 404 and the high shear emulsifier 302 comes from an external power supply, which should be electrically connected to the external power supply. The internal circuit principle structure belongs to the common knowledge of technicians in this field and will not be introduced in detail here. The model can be selected according to actual usage.
[0037] When in use, according to the data collected by the liquid level sensor 403 and the preset dosage, the emulsifier in the emulsifier storage tank 401 can be accurately added to the emulsifier tank 2 through the metering pump 402 to achieve accurate control of the emulsification process, and then the high-shear emulsifier 302 is used to strongly shear and stir the organic silicon dispersion to fully emulsify the organic silicon dispersion. Before the emulsifier is added, it is necessary to start the stirring motor 404 to drive the stirring shaft 405 to rotate, so that the stirring blade 406 rotates in the emulsifier storage tank 401, and the emulsifier is mixed and stirred to avoid precipitation and stratification, thereby ensuring the stability of product quality. In addition, the filter 407 is used to filter the emulsifier to prevent impurities in the emulsifier from affecting the emulsification process of the organic silicon dispersion. In order to prevent the filter 407 from being blocked, the rotating motor 409 can be started to drive the rotating shaft 410 to rotate, so that the brush cylinder 411 rotates on the filter 407 to prevent impurities from accumulating on the filter 407.
[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An organic silicon dispersion emulsifying device, characterized in that: include: Bottom plate (1); An emulsification tank (2) is mounted on the top of the outer wall of the base plate (1); An emulsifying mechanism (3) is disposed on the bottom plate (1); as well as A feeding mechanism (4) is arranged on the bottom plate (1), and comprises an emulsifier storage tank (401), a stirring component, a filtering component, a metering pump (402) and a liquid level sensor (403). The emulsifier storage tank (401) is installed on the bottom plate (1), the stirring component is arranged in the emulsifier storage tank (401), the filtering component is arranged on the stirring component, the metering pump (402) is installed on the top of the outer wall of the bottom plate (1), and the liquid level sensor (403) is installed on the top of the outer wall of the emulsifier storage tank (401). The emulsifier storage tank (401) and the metering pump (402) are connected via a pipeline, and the emulsification tank (2) and the metering pump (402) are connected via a pipeline.
2. The organic silicon dispersion emulsifying device according to claim 1, characterized in that: The emulsifying mechanism (3) comprises a lifting frame (301) and a high shear emulsifier (302), wherein the lifting frame (301) is fixedly arranged on the top of the outer wall of the bottom plate (1), and the high shear emulsifier (302) is installed on one side of the outer wall of the lifting frame (301), and the high shear emulsifier (302) is located inside the emulsifying tank (2).
3. The organic silicon dispersion emulsifying device according to claim 2, characterized in that: The stirring component comprises a stirring motor (404), a stirring shaft (405) and a plurality of stirring blades (406); the stirring motor (404) is mounted on the top of the outer wall of the emulsifier storage tank (401) by means of bolts; the stirring shaft (405) is fixedly arranged at the output end of the stirring motor (404); and the stirring shaft (405) is rotatably embedded in the top of the inner wall of the emulsifier storage tank (401); and each stirring blade (406) is fixedly sleeved on the outer wall of the stirring shaft (405).
4. The organosilicon dispersion emulsifying device according to claim 3, characterized in that: The filtering component comprises a filter screen (407), a mounting frame (408) and a rotating assembly. The filter screen (407) is fixedly arranged on the inner wall of the emulsifier storage tank (401), the mounting frame (408) is fixedly arranged on the bottom of the outer wall of the stirring shaft (405), and the rotating assembly is arranged in the mounting frame (408).
5. The organosilicon dispersion emulsifying device according to claim 4, characterized in that: The rotating assembly comprises a rotating motor (409), a rotating shaft (410) and a brush cylinder (411); the rotating motor (409) is mounted on one side of the inner wall of the mounting frame (408) by means of bolts; the rotating shaft (410) is rotatably embedded in one side of the inner wall of the mounting frame (408); the rotating shaft (410) is fixedly arranged at the output end of the rotating motor (409); and the brush cylinder (411) is fixedly sleeved on the outer wall of the rotating shaft (410).
6. The organosilicon dispersion emulsifying device according to claim 5, characterized in that: A control device (5) is fixedly arranged on the top of the outer wall of the base plate (1).
