Raw material treatment system for pesticide intermediate production
By designing a continuous treatment system and setting up screens and slings in the crushing kettle, the problems of low production efficiency and dust pollution in the raw material treatment process of traditional pesticide intermediates are solved, and the treatment quality and continuous production capacity of pesticide intermediates are improved.
Patent Information
- Application Number
- CN202420794927.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-17
AI Technical Summary
The traditional pesticide intermediate raw material treatment process has problems such as low production efficiency, dust pollution, uneven material mixing, and unsatisfactory crushing effect, which affects the quality of pesticide products.
A continuous processing system including premixed kettle, crushing kettle, mixing kettle and temporary storage kettle was designed. The independence and continuous production of each process were achieved through valve control, and a screen and a twisted dragon were set up in the crushing kettle for secondary operation. Crush, enhance mixing and crushing.
Continuous feed production is achieved, raw material processing efficiency and quality is improved, dust pollution is reduced, and sufficient processing time is ensured for each process and better mixing and crushing effect.
Smart Images

Figure CN222219380U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pesticide chemical production, in particular to a raw material processing system for the production of pesticide intermediates. Background Art
[0002] The processing of pesticide intermediate raw materials is an important link in the pesticide production process, and its quality is directly related to the performance and use effect of the final pesticide product. In the process of pesticide intermediate raw material processing, mixing, crushing and transportation are all indispensable. The traditional pesticide intermediate raw material processing process often uses a single mixing or crushing equipment, which cannot achieve continuous feeding and production, resulting in low production efficiency and easy to generate dust pollution. In addition, due to uneven material mixing or unsatisfactory crushing effect, it may also affect the quality and use effect of pesticide products. Therefore, in order to improve the production efficiency and product quality of pesticide intermediate raw material processing and reduce dust pollution, a variety of new processing processes and equipment have emerged in recent years. However, there are still some problems in the continuous mixing and crushing system, such as uneven material mixing and unstable crushing effect. Therefore, further research and improvement of pesticide intermediate raw material processing technology to improve its production efficiency and product quality is still an important issue to be solved in the current pesticide production field. Utility Model Content
[0003] In view of the above technical problems, the utility model provides a raw material processing system which can continuously feed materials and has better crushing effect.
[0004] In order to solve the above technical problems, the utility model discloses a raw material processing system for producing pesticide intermediates, comprising a premixing kettle, a crushing kettle, a mixing kettle and a temporary storage kettle which are sequentially connected through a first valve, a second valve and a third valve.
[0005] The top of the premixing kettle is provided with feed ports on both sides, and a first motor is fixedly connected to the center. A first main shaft is arranged in the premixing kettle, which passes through the top of the premixing kettle and is fixedly connected to the output shaft of the first motor. A stirring blade and a stirring arm are fixedly connected to the first main shaft.
[0006] Two crushing rollers are arranged in the crushing kettle, a screen is fixedly connected below the crushing roller, the screen is tilted, an auger is fixedly connected to one side of the crushing kettle through a pipeline, the screen is tilted toward the side where the auger is located, the pipeline on the top of the auger passes through the crushing kettle and extends to above the left crushing roller, the auger is fixedly connected to the output shaft of the second motor, and a partition is fixedly connected in the crushing kettle and is located above the right crushing roller.
[0007] A third motor is fixedly connected to the top of the mixing kettle. A second main shaft is arranged in the mixing kettle. The second main shaft passes through the top of the mixing kettle and is fixedly connected to the main shaft of the third motor. A frame-type stirring blade is fixedly connected to the second main shaft.
[0008] A fourth valve is fixedly connected to the bottom of the temporary storage kettle.
[0009] Furthermore, the bottoms of the premixing kettle, the crushing kettle, the mixing kettle and the temporary storage kettle are all downwardly concave structures.
[0010] Furthermore, the premixing kettle, the crushing kettle and the mixing kettle are all fixedly connected to the dust removal pipe through pipelines, and the dust removal pipe is connected to the dust removal system.
[0011] Furthermore, filters are provided at the connections between the premixing kettle, the crushing kettle, the mixing kettle and the pipeline.
[0012] Furthermore, a protrusion structure is fixedly connected to the stirring arm.
[0013] Compared with the prior art, the utility model has the following advantages:
[0014] 1. The utility model realizes continuous production by sequentially connecting the premixing kettle, the crushing kettle, the mixing kettle and the temporary storage kettle through valves. Through valve control, each process does not affect each other, thus improving the efficiency and quality of raw material processing in each process, giving each process sufficient processing time, avoiding the situation where the raw materials enter the next process before being completely processed. By setting up the temporary storage kettle, it is avoided that the previous process can still process the raw materials when the subsequent process does not need to feed the materials, thus realizing continuous feeding production.
[0015] 2. The utility model provides a premixing kettle to disperse the agglomerated raw materials and preliminarily mix them with other raw materials, thereby improving the mixing effect of the raw materials.
[0016] 3. The utility model sets a screen at the lower side of the crushing kettle and sets an auger at one side, so that the raw materials that do not meet the fineness can be crushed again to improve the quality of raw material processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model.
[0018] Figure 2 Schematic diagram of the meshing of two crushing rollers.
[0019] In the figure: 1. premixing kettle, 2. crushing kettle, 3. mixing kettle, 4. temporary storage kettle, 5. feed inlet, 6. stirring arm, 7. stirring blade, 8. first main shaft, 9. filter screen, 10. crushing roller, 11. auger, 12. partition, 13. screen, 14. frame stirring blade, 15. second main shaft, 16. first motor, 17. second motor, 18. third motor, 19. first valve, 20. second valve, 21. third valve, 22. fourth valve, 23. dust removal pipe. DETAILED DESCRIPTION
[0020] The utility model will be further described below in conjunction with the accompanying drawings.
[0021] like Figure 1 , Figure 2 The raw material processing system for the production of pesticide intermediates shown in the figure comprises a premixing kettle 1, a crushing kettle 2, a mixing kettle 3, and a temporary storage kettle 4 which are sequentially connected through a first valve 19, a second valve 20, and a third valve 21.
[0022] Feed ports 5 are provided on both sides of the top of the premixing kettle 1, and a first motor 16 is fixedly connected to the center. A first main shaft 8 is arranged in the premixing kettle 1. The first main shaft 8 passes through the top of the premixing kettle 1 and is fixedly connected to the output shaft of the first motor 16. A stirring blade 7 and a stirring arm 6 are fixedly connected to the first main shaft 8.
[0023] Two crushing rollers 10 are arranged in the crushing kettle 2, and a screen 13 is fixedly connected below the crushing roller 10. The screen 13 is arranged tilted. An auger 11 is fixedly connected to one side of the crushing kettle 2 through a pipeline, and the screen 13 is tilted toward the side where the auger 11 is located. The pipeline on the top of the auger 11 passes through the crushing kettle 2 and extends to the top of the left crushing roller 10. The auger 11 is fixedly connected to the output shaft of the second motor 17. A partition 12 is fixedly connected in the crushing kettle 2 and is located above the right crushing roller 10.
[0024] A third motor 18 is fixedly connected to the top of the mixing kettle 3 . A second main shaft 15 is arranged in the mixing kettle 3 . The second main shaft 15 passes through the top of the mixing kettle 3 and is fixedly connected to the main shaft of the third motor 18 . A frame-type stirring blade 14 is fixedly connected to the second main shaft 15 .
[0025] A fourth valve 22 is fixedly connected to the bottom of the temporary storage kettle 4 .
[0026] It should be noted that: the auger 11 in this embodiment belongs to an existing device, and the specific structure will not be described in detail.
[0027] In order to facilitate discharging, the bottoms of the premixing kettle 1, the crushing kettle 2, the mixing kettle 3 and the temporary storage kettle 4 are all designed to be concave downwards.
[0028] In order to remove dust generated during raw material processing, the premixing kettle 1, the crushing kettle 2 and the mixing kettle 3 are all fixedly connected to the dust removal pipe 23 through pipelines, and the dust removal pipe 23 is connected to the dust removal system.
[0029] In order to prevent the raw materials from being sucked in during the dust removal process, filters 9 are provided at the connection points between the premixing kettle 1, the crushing kettle 2, the mixing kettle 3 and the pipeline.
[0030] In order to increase the stirring effect, a protrusion structure is fixedly connected to the stirring arm 6. In this embodiment, a fixedly connected protrusion is used.
[0031] The working process of this embodiment is as follows:
[0032] During operation, the raw materials are added to the premixing kettle 1 through the feed port 5, and the raw materials are preliminarily crushed, dispersed and mixed by the stirring arm 6 and the stirring blade 7. Then, the first valve 19 is opened, and the preliminarily processed raw materials enter the crushing kettle 2, and are crushed by the crushing roller 10 to meet the required particle size. The raw materials that do not meet the requirements will be transported to the auger 11 through the lower end of the screen 13, and the raw materials will be sent to the top of the crushing roller 10 through the auger 11 for secondary crushing. The pipeline and the partition 12 connected above the auger 11 can prevent the raw materials from splashing, so that the raw materials are crushed by the crushing roller 10 and screened by the screen 13. The qualified raw materials enter the mixing kettle 3 through the second valve 20 for complete mixing. After being stirred by the frame stirring blade 14, the mixed raw materials enter the temporary storage kettle 4 through the third valve 21. By arranging valves between each process, each process does not affect each other, thereby improving the efficiency and quality of raw material processing in each process, giving each process sufficient processing time, realizing continuous feeding production and improving the quality of finished pesticides.
Claims
1. A raw material processing system for the production of pesticide intermediates, characterized in that: It comprises a premixing kettle (1), a crushing kettle (2), a mixing kettle (3), and a temporary storage kettle (4) which are sequentially connected via a first valve (19), a second valve (20), and a third valve (21); The premixing kettle (1) has feed ports (5) on both sides of the top and a first motor (16) fixedly connected to the center. A first main shaft (8) is arranged in the premixing kettle (1). The first main shaft (8) passes through the top of the premixing kettle (1) and is fixedly connected to the output shaft of the first motor (16). A stirring blade (7) and a stirring arm (6) are fixedly connected to the first main shaft (8). Two crushing rollers (10) are arranged in the crushing kettle (2), a screen (13) is fixedly connected below the crushing roller (10), the screen (13) is arranged obliquely, an auger (11) is fixedly connected to one side of the crushing kettle (2) through a pipeline, the screen (13) is inclined toward the side where the auger (11) is located, the pipeline on the top of the auger (11) passes through the crushing kettle (2) and extends to above the left crushing roller (10), the auger (11) is fixedly connected to the output shaft of the second motor (17), and a partition (12) is fixedly connected in the crushing kettle (2) and is located above the right crushing roller (10); A third motor (18) is fixedly connected to the top of the mixing kettle (3); a second main shaft (15) is arranged in the mixing kettle (3); the second main shaft (15) passes through the top of the mixing kettle (3) and is fixedly connected to the main shaft of the third motor (18); a frame-type stirring blade (14) is fixedly connected to the second main shaft (15); A fourth valve (22) is fixedly connected to the bottom of the temporary storage kettle (4).
2. The raw material processing system for producing pesticide intermediates according to claim 1, characterized in that: The bottoms of the premixing kettle (1), the crushing kettle (2), the mixing kettle (3) and the temporary storage kettle (4) are all downwardly concave structures.
3. The raw material processing system for producing pesticide intermediates according to claim 1, characterized in that: The premixing kettle (1), the crushing kettle (2) and the mixing kettle (3) are all fixedly connected to a dust removal pipe (23) via pipelines, and the dust removal pipe (23) is connected to a dust removal system.
4. The raw material processing system for producing pesticide intermediates according to claim 3, characterized in that: The connection points between the premixing kettle (1), the crushing kettle (2), the mixing kettle (3) and the pipeline are all provided with filter screens (9).
5. The raw material processing system for producing pesticide intermediates according to claim 1, characterized in that: A protruding structure is fixedly connected to the stirring arm (6).
