Solid beverage granulating device

Abstract

The utility model discloses a solid beverage granulating device which comprises a concentration barrel and a granulating box, the bottom of the outer wall of the concentration barrel is fixedly sleeved with a heating base, the bottom end of the heating base is fixedly connected with a plurality of supporting columns at equal intervals, and the supporting columns are fixedly installed at the top end of the granulating box; and the top end of the inner wall of the granulation box is fixedly connected with a positioning cylinder. The solid beverage powder disperses, circularly flows and adheres to the surfaces of concentrated beverage particles in the granulation cylinder through the components such as the air supply fan and the backflow air pipe, so that the possibility that the concentrated beverage particles adhere to the inner wall of the granulation cylinder is reduced; meanwhile, in cooperation with rotation of the granulation cylinder, the concentrated beverage particles are rapidly rounded, and the appearance attractiveness of the solid beverage particles is improved; and heat generated by the heating sleeve is matched, so that the concentrated beverage particles are rapidly hardened to form the solid beverage particles, the forming speed of the solid beverage particles is high, and the whole device is easy to use.

Description

Technical Field

[0001] The utility model relates to the technical field of granulation devices, in particular to a solid beverage granulation device. Background Art

[0002] In the prior art, solid beverages refer to solid products made from sugar, dairy products, fruit juice or edible plant extracts as the main raw materials, with appropriate amounts of auxiliary materials or food additives added, in the form of powder, granules or blocks, such as malted milk and chrysanthemum crystals.

[0003] After searching, the Chinese patent application number 202322042072.X discloses a plant solid beverage granulating device, including a main body, a stirring mechanism and a granulating mechanism, the stirring mechanism is located at the upper end of the main body, the granulating mechanism is located at the lower end of the main body, the main body includes a granulating device body, a stirring box and a granulating box, the stirring box is fixedly installed at the upper end of the granulating device body, and the granulating box is located below the stirring box; the main body also includes a mounting box, a dustproof net, a mounting rod, a fan, an electric heater, a fan ... The installation box is fixedly installed at the lower end of the left end of the granulation box, the dustproof net is fixedly installed at the left end of the inner end of the installation box, the installation rod is fixedly installed at the middle of the inner end of the installation box, the fan is fixedly installed at the right end of the installation rod, the heating wire is fixedly installed at the right end of the inner end of the installation box, and the air outlet is fixedly arranged at the left and right ends of the upper end of the granulation box; the stirring mechanism comprises a motor 1, a rotating shaft, a stirring rod, a feeding port, a discharge pipe and a solenoid valve, and the motor 1 is fixedly installed in the middle of the upper end of the stirring box to facilitate driving the stirring rod to rotate.

[0004] The above patent has the following shortcomings: the device is convenient for drying the surface of plant solid beverage particles by installing the main body mechanism, thereby avoiding the phenomenon of plant solid beverage particles sticking together and becoming compacted, and improving the quality of the product; however, in actual use, the plant beverage must be concentrated to a certain degree before granulation can be carried out, and conventional solid beverages contain a large amount of sugar. When concentrated to a thick state, their surface will also have greater stickiness and easily adhere to the inner wall of the granulation box. Simple hot air drying is not conducive to the formation of solid beverage particles. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a solid beverage granulating device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] The top end of the granulation box is fixedly connected with a positioning cylinder, and the granulation cylinder is rotatably installed inside the positioning cylinder, and a filtering reflux box is arranged at the bottom end of the granulation cylinder, and solid beverage powder is arranged inside the filtering reflux box, and an exhaust pipe is fixedly connected to one side of the filtering reflux box, and a reflux air pipe is fixedly installed at one end of the exhaust pipe, and an air supply pipe is fixedly connected to the top of the reflux air pipe, and an air supply pipe is fixedly installed at one end of the air supply pipe, and the air supply pipe is fixedly connected to the top of the outer wall of the positioning cylinder, and an air supply fan is fixedly installed on the other end of the air supply pipe, and a protective bottom cover is fixedly installed on the bottom end of the granulation box.

[0008] As a further solution of the utility model: a plurality of connecting arms are fixedly connected to the top of the granulating cylinder at equal distances, and an inner gear ring is fixedly connected to the top of the plurality of connecting arms.

[0009] As a further solution of the utility model: an inner wall of one side of the inner gear ring is meshingly connected with a driven gear, a connecting shaft is fixedly installed on the top end of the driven gear, and the connecting shaft is rotatably connected to the top box body of the granulation box.

[0010] As a further solution of the utility model: a matching cartridge is fixedly installed in the middle of the connecting shaft, and a granulating cutter is fixedly connected to an outer wall of one side of the matching cartridge.

[0011] As a further solution of the utility model: a solenoid valve is fixedly installed at the bottom end of the concentration barrel, a connecting cylinder is fixedly installed at the bottom end of the solenoid valve, and a strip cylinder is fixedly installed inside the connecting cylinder.

[0012] As a further solution of the utility model: the connecting tube passes through the top box body of the granulation box and extends downward, and the bottom end of the strip cylinder is in contact with the granulation cutter.

[0013] As a further solution of the utility model: the outer wall of the granulation cylinder is sleeved with a heating sleeve, and the bottom end of the granulation cylinder is integrally formed with a discharge pipe, the lower part of the discharge pipe penetrates the protective bottom cover and extends downward, and is rotatably installed on the top of the filter reflux box.

[0014] Compared with the prior art, the utility model provides a solid beverage granulating device, which has the following beneficial effects:

[0015] 1. The solid beverage granulating device, through components such as an air supply fan and a reflux air pipe, allows solid beverage powder to be dispersed and circulated inside a granulating cylinder, and adhere to the surface of concentrated beverage particles, thereby reducing the possibility of concentrated beverage particles adhering to the inner wall of the granulating cylinder; at the same time, in conjunction with the rotation of the granulating cylinder itself, the concentrated beverage particles are quickly rounded, thereby improving the aesthetic appearance of the solid beverage particles; and in conjunction with the heat generated by the heating sleeve, the concentrated beverage particles are quickly hardened to form solid beverage particles, and the solid beverage particles are quickly formed, and the overall device is easy to use.

[0016] 2. The solid beverage granulating device drives the stirring blades to stir the mixed materials through the stirring shaft, so that the various raw materials of the solid beverage are fully mixed; and the stirring shaft synchronously drives the exhaust blades to quickly extract the steam inside the concentration barrel, thereby increasing the concentration speed of the mixed raw materials and ensuring the efficiency of the solid beverage granule production.

[0017] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. The utility model has a simple structure and is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the overall assembly of the utility model;

[0019] Figure 2 It is a partial cross-sectional structural schematic diagram of the overall assembly of the utility model;

[0020] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure at A in the middle;

[0021] Figure 4 For this utility model Figure 2 A schematic diagram of the enlarged structure at B in the middle;

[0022] Figure 5 For this utility model Figure 2 Schematic diagram of the enlarged structure at point C in the middle.

[0023] In the figure: 1. Concentration barrel; 2. Protective top cover; 3. Heating base; 4. Support column; 5. Granulation box; 6. Air inlet pipe; 7. Air supply pipe; 8. Return air pipe; 9. Mounting seat; 10. Driving motor 1; 11. Protective bottom cover; 12. Support legs; 13. Filter return box; 14. Stirring shaft; 15. Stirring blades; 16. Stirring scraper arm; 17. Air supply fan; 18. Filter screen plate; 19. Driving motor 2; 20. Sprocket 1; 21. Guide Exhaust bucket; 22. Mounting bracket; 23. Transmission shaft; 24. Exhaust blades; 25. Sprocket two; 26. Solenoid valve; 27. Connecting cylinder; 28. Strip cylinder; 29. ​​Positioning cylinder; 30. Granulation cylinder; 31. Heating sleeve; 32. Connecting arm; 33. Internal gear ring; 34. Driven gear; 35. Connecting shaft; 36. Matching cartridge; 37. Granulation cutter; 38. Sprocket three; 39. Sprocket four; 40. Exhaust pipe; 41. Filter inclined plate. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] A solid beverage granulating device, such as Figures 1 to 5 As shown, it includes: a concentration barrel 1 and a granulation box 5. The bottom of the outer wall of the concentration barrel 1 is fixedly sleeved with a heating base 3, and the bottom end of the heating base 3 is fixedly connected with multiple support columns 4 at equal intervals. The multiple support columns 4 are fixedly installed on the top of the granulation box 5.

[0026] A protective top cover 2 is fixedly installed on the top of the concentration barrel 1, and a driving motor 2 19 is fixedly installed on one side of the top of the protective top cover 2. A bevel gear 1 is fixedly installed on the output shaft of the driving motor 19; a stirring shaft 14 is arranged inside the concentration barrel 1, and the top of the stirring shaft 14 passes through the protective top cover 2 and extends upward, and the middle part of the extended end is fixedly installed on the bevel gear 2, and the bevel gear 2 and the bevel gear 1 are meshed with each other.

[0027] A diversion and exhaust scoop 21 is fixedly connected to the other side of the top of the protective top cover 2, and the inner cavity of the diversion and exhaust scoop 21 passes through the protective top cover 2 and is connected with the inner cavity of the concentration barrel 1; and a mounting bracket 22 is fixedly installed on the top of the diversion and exhaust scoop 21, and a transmission shaft 23 is rotatably installed on the top of the mounting bracket 22.

[0028] The bottom end of the transmission shaft 23 passes through the mounting bracket 22 and extends downward, and an exhaust blade 24 is fixedly mounted on the extended end thereof, and a sprocket 25 is fixedly mounted on the top of the transmission shaft 23, and the sprocket 25 is connected to the sprocket 1 20 through a chain drive, and the sprocket 1 20 is fixedly mounted on the top of the stirring shaft 14.

[0029] A plurality of stirring blades 15 are fixedly connected to the outer wall of the bottom end of the stirring shaft 14 at equal intervals. A stirring scraper arm 16 is fixedly connected to one end of the stirring blade 15 away from the stirring shaft 14 . The stirring scraper arm 16 is in contact with the inner wall of the concentration barrel 1 .

[0030] A solenoid valve 26 is fixedly installed at the bottom end of the concentration barrel 1, and a connecting cylinder 27 is fixedly installed at the bottom end of the solenoid valve 26. A strip cylinder 28 is fixedly installed inside the connecting cylinder 27. The strip cylinder 28 is arranged in a cylindrical shape, and a plurality of cylindrical through grooves are opened at the top end thereof to facilitate the concentrated beverage in the concentration barrel 1 to flow into the granulation box 5; and the connecting cylinder 27 passes through the top box body of the granulation box 5 and extends downward.

[0031] A protective bottom cover 11 is fixedly installed at the bottom end of the granulation box 5, and a plurality of supporting legs 12 are fixedly connected to the bottom end of the protective bottom cover 11 at equal intervals; and a mounting seat 9 is fixedly installed at one side of the granulation box 5, and a driving motor 10 is fixedly installed inside the mounting seat 9, and a sprocket 4 39 is fixedly installed at the bottom end of the output shaft of the driving motor 10.

[0032] A positioning cylinder 29 is fixedly connected to the top of the inner wall of the granulation box 5, and a granulation cylinder 30 is rotatably installed inside the positioning cylinder 29 through a bearing. A heating sleeve 31 is provided on the outer wall of the granulation cylinder 30, and the heating sleeve 31 is fixedly installed inside the granulation box 5; and the heating sleeve 31 and the heating base 3 both generate heat after being energized.

[0033] A discharge pipe is integrally formed at the bottom end of the granulation cylinder 30, a sprocket three 38 is fixedly installed in the middle of the discharge pipe, and the sprocket three 38 is connected through a chain sprocket four 39; and the lower part of the discharge pipe passes through the protective bottom cover 11 and extends downward, and a filter reflux box 13 is rotatably installed at the extended end, and the filter reflux box 13 is fixedly installed at the bottom end of the protective bottom cover 11.

[0034] The discharge pipe is arranged on one side of the top of the filter reflux box 13, and a filter inclined plate 41 is fixedly installed on the temple of the filter reflux box 13. The high end of the filter inclined plate 41 is close to the discharge pipe, and the side of the filter reflux box 13 close to the high end of the filter inclined plate 41 is fixedly connected with an exhaust pipe 40, and a discharge groove is opened on the other side.

[0035] Solid beverage powder is arranged inside the filter reflux box 13. The solid beverage powder adheres to the surface of the beverage concentrate, which can effectively prevent the beverage concentrate from adhering to the inner wall of the granulation cylinder 30, thereby facilitating the rapid molding of the solid beverage. At the same time, the solid beverage powder can also be replaced with other powdered substances, such as corn starch and other substances that are harmless to the human body.

[0036] A return air pipe 8 is fixedly installed at one end of the exhaust pipe 40 , and an air supply pipe 7 is fixedly connected to the top of the return air pipe 8 . An air intake pipe 6 is fixedly installed at one end of the air supply pipe 7 , and the air intake pipe 6 is fixedly connected to the top of the outer wall of the positioning tube 29 .

[0037] An air supply fan 17 is fixedly installed inside the other end of the air supply pipe 7, and a filter screen plate 18 is fixedly installed at the end of the air supply pipe 7 for filtering dust in the air.

[0038] The top of the granulation cylinder 30 is equidistantly fixedly connected with a plurality of connecting arms 32, the tops of the plurality of connecting arms 32 are fixedly connected with an inner gear ring 33, one side inner wall of the inner gear ring 33 is meshingly connected with a driven gear 34, the top of the driven gear 34 is fixedly installed with a connecting shaft 35, and the connecting shaft 35 is rotatably connected to the top box body of the granulation box 5.

[0039] A matching cartridge 36 is fixedly installed in the middle of the connecting shaft 35, and a granulating cutter 37 is fixedly connected to the outer wall of one side of the matching cartridge 36. The bottom end of the strip cylinder 28 is in contact with the granulating cutter 37 to quickly cut the beverage concentrate discharged from the strip cylinder 28 into granules.

[0040] Working principle:

[0041] Please refer to Figures 1 to 5 , assemble the device as shown in the figure;

[0042] Before using the device, first fill the filter reflux box 13 with a sufficient amount of solid beverage powder, close the solenoid valve 26, and inject a sufficient amount of liquid beverage into the concentration barrel 1 through the diversion exhaust hopper 21 (add corn starch or other harmless substances to increase the beverage viscosity as needed); then synchronously start the drive motor 1 10, the drive motor 2 19, the heating base 3, the heating sleeve 31 and the air supply fan 17;

[0043] The driving motor 2 19 drives the stirring shaft 14 to rotate through the meshing of the bevel gear 1 and the bevel gear 2. The stirring shaft 14 fully mixes the liquid beverage and other substances in the concentration barrel 1 through the stirring blades 15 and the stirring scraper arms 16. At the same time, the heating base 3 heats the concentration barrel 1 to quickly evaporate the water in the mixed material.

[0044] At the same time, the stirring shaft 14 drives the transmission shaft 23 through the sprocket 1 20, the sprocket 2 25 and the chain, and the transmission shaft 23 drives the exhaust blade 24 to rotate to extract the steam inside the concentration barrel 1;

[0045] The driving motor 10 drives the granulation barrel 30 to rotate through the sprocket 38, the sprocket 4 39 and the chain. The granulation barrel 30 drives the inner gear ring 33 to rotate through the connecting arm 32. The inner gear ring 33 meshes with the driven gear 34. The driven gear 34 drives the matching cartridge 36 to rotate through the connecting shaft 35. The matching cartridge 36 drives the granulation cutter 37 to rotate clockwise.

[0046] At the same time, the air supply fan 17 injects air into the granulation cylinder 30 through the air supply pipe 7 and the air inlet pipe 6. The air in the granulation cylinder 30 enters the filter reflux box 13 through the discharge pipe, impacting the solid beverage powder under the filter inclined plate 41, and the flowing air flow in the air supply pipe 7 forms a negative pressure in the reflux air pipe 8, sucking the solid beverage powder into the air inlet pipe 6, and then introducing it into the granulation cylinder 30, so that the solid beverage powder circulates with the air flow;

[0047] After the mixed material inside the concentration barrel 1 is concentrated, a beverage concentrate is formed. The solenoid valve 26 is opened, and the beverage concentrate passes through the strip cylinder 28 under the extrusion of the stirring blade 15. The beverage concentrate flowing out from the bottom of the strip cylinder 28 is quickly cut by the granulation cutter 37 to form beverage concentrate particles, and is combined with the solid beverage powder dispersed inside the granulation cylinder 30. Under the heat of the heating sleeve 31, the beverage concentrate particles circulate and roll inside the granulation cylinder 30. The shape of the beverage concentrate particles is quickly regularized and enters the filter reflux box 13 through the discharge pipe. After the excess solid beverage powder is filtered by the filter inclined plate 41, it leaves the filter reflux box 13.

[0048] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A solid beverage granulating device, characterized in that: include: A concentration barrel (1) and a granulation box (5), wherein a heating base (3) is fixedly sleeved on the bottom of the outer wall of the concentration barrel (1), and a plurality of support columns (4) are fixedly connected to the bottom end of the heating base (3) at equal intervals, and the plurality of support columns (4) are fixedly installed on the top end of the granulation box (5); a positioning cylinder (29) is fixedly connected to the top end of the inner wall of the granulation box (5), and a granulation cylinder (30) is rotatably installed inside the positioning cylinder (29), and a filtering reflux box (13) is arranged at the bottom end of the granulation cylinder (30), and a filtering reflux box (13) is arranged inside the filtering reflux box (13) Solid beverage powder is provided, and an exhaust pipe (40) is fixedly connected to one side of the filtering reflux box (13), a reflux air pipe (8) is fixedly installed at one end of the exhaust pipe (40), an air supply pipe (7) is fixedly connected to the top of the reflux air pipe (8), an air intake pipe (6) is fixedly installed at one end of the air supply pipe (7), the air intake pipe (6) is fixedly connected to the top of the outer wall of the positioning cylinder (29), and an air supply fan (17) is fixedly installed at the other end of the air supply pipe (7), and a protective bottom cover (11) is fixedly installed at the bottom end of the granulation box (5).

2. A solid beverage granulating device according to claim 1, characterized in that: The top end of the granulating cylinder (30) is fixedly connected to a plurality of connecting arms (32) at equal intervals, and the top ends of the plurality of connecting arms (32) are fixedly connected to an inner gear ring (33).

3. A solid beverage granulating device according to claim 2, characterized in that: A driven gear (34) is meshedly connected to the inner wall of one side of the inner gear ring (33), and a connecting shaft (35) is fixedly installed on the top end of the driven gear (34), and the connecting shaft (35) is rotatably connected to the top end box body of the granulation box (5).

4. A solid beverage granulating device according to claim 3, characterized in that: A matching cartridge (36) is fixedly mounted in the middle of the connecting shaft (35), and a granulating cutter (37) is fixedly connected to an outer wall of one side of the matching cartridge (36).

5. A solid beverage granulating device according to claim 1, characterized in that: A solenoid valve (26) is fixedly mounted on the bottom end of the concentration barrel (1), a connecting cylinder (27) is fixedly mounted on the bottom end of the solenoid valve (26), and a stripping cylinder (28) is fixedly mounted inside the connecting cylinder (27).

6. A solid beverage granulating device according to claim 5, characterized in that: The connecting tube (27) passes through the top box body of the granulation box (5) and extends downward, and the bottom end of the stripping tube (28) is in contact with the granulation cutter (37).

7. A solid beverage granulating device according to claim 1, characterized in that: The outer wall of the granulation cylinder (30) is sleeved with a heating sleeve (31), and the bottom end of the granulation cylinder (30) is integrally formed with a discharge pipe, the lower part of the discharge pipe penetrates the protective bottom cover (11) and extends downward, and is rotatably mounted on the top of the filter reflux box (13).

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