Reaction kettle for producing biochemical products
The reactor design with a cross bar, gears, and rotating plates improves mixing efficiency and facilitates easy cleaning by enhancing stirring amplitude and disassembly.
Patent Information
- Application Number
- CN202420733258.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-08
AI Technical Summary
Existing reactors for biochemical production have low mixing efficiency due to the limited liquid flow generated by traditional stirring rods.
A reactor design featuring a cross bar, large and small gears, and rotating plates that enable self-rotation of the stirring rod, increasing the stirring amplitude, combined with a disassembly mechanism for easy cleaning.
Enhances mixing efficiency by increasing the stirring amplitude and allows for easy disassembly and cleaning, addressing the low efficiency and maintenance challenges of traditional reactors.
Smart Images

Figure CN222219554U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a reaction kettle for producing biochemical products. Background Art
[0002] Reactors are broadly understood as containers for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. Reactors are widely used in the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicine and food. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization and condensation. For example, reactors, reaction pots, decomposition pots, polymerization pots, etc. are generally made of carbon-manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel, Inconel) alloys and other composite materials.
[0003] A reactor is needed in the production process of biochemical products. When the reactor is working, a stirring structure is needed to stir the raw materials so that the raw materials can be fully mixed. However, the stirring structures of existing reactors mostly use a stirring rod for stirring, and the liquid flow degree driven by the stirring rod during rotation is small, and the mixing efficiency is low. Therefore, a high-efficiency reactor for the production of biochemical products is needed. Utility Model Content
[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a reactor for the production of biochemical products, which can solve the problem that the stirring structure of the existing reactor mostly uses a stirring rod for stirring, and the liquid flow degree driven by the stirring rod during rotation is small, resulting in low mixing efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reactor for the production of biochemical products, comprising a reactor body, a base fixedly connected to the bottom of the reactor body, legs fixedly connected to the four corners of the bottom of the base, a discharge pipe fixedly connected to the bottom of the reactor body, a reactor cover fixedly connected to the top of the reactor body, a handle fixedly connected to the top of the reactor cover, a motor fixedly connected to the top of the reactor cover, the motor is located at the bottom of the handle, a feed pipe is fixedly connected to the surface of the reactor cover, and also includes:
[0006] The stirring structure is arranged inside the reactor body, and is used for high-efficiency stirring of the raw materials.
[0007] Preferably, the stirring structure includes a cross bar, which is fixedly connected to the inside of the reactor body, a large gear is fixedly connected to the bottom of the cross bar, a rectangular piece is rotatably connected to the inside of the cross bar, a rotating rod is fixedly connected to the bottom of the rectangular piece, a rectangular block is provided on the rotating rod, and a rotating plate is fixedly sleeved on the outer surface of the rectangular block.
[0008] Preferably, a rectangular rod is slidably connected inside the rectangular member, and the top of the rectangular rod is fixedly connected to the output end of the motor.
[0009] Preferably, a stirring rod is rotatably connected inside the rotating plate, a small gear is fixedly connected to the top of the stirring rod, and the small gear is meshingly connected to the large gear.
[0010] Preferably, a plurality of stirring blades are fixedly connected to the outer surface of the rotating rod at equal intervals.
[0011] Preferably, flanges are fixedly sleeved on the outer surfaces of the reactor body and the reactor cover, and a plurality of bolts are equidistantly threadedly connected to the interiors of the two flanges in a circular array.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] (1) The reactor for producing biochemical products realizes self-rotation of the stirring rod when it makes circular motion through the meshing connection of the large gear and the small gear, which greatly increases the amplitude of stirring the liquid by the stirring rod, so that the raw materials are efficiently and fully mixed, and solves the problem that the stirring structure of the existing reactor mostly uses the stirring rod for stirring, and the liquid flow degree driven by the stirring rod when it rotates is small, resulting in low mixing efficiency.
[0014] (2) The reactor for the production of biochemical products can be disassembled through the threaded connection between the bolts and the flange. The upper cover of the reactor can be separated from the reactor body by loosening the bolts, which is convenient for cleaning the internal structures of the reactor and more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0016] Figure 1 It is a schematic diagram of the main body of the utility model;
[0017] Figure 2 It is the interior of the schematic diagram of the utility model;
[0018] Figure 3 This is a schematic diagram of the stirring structure of the utility model;
[0019] Figure 4 It is a schematic diagram of the rotating plate of the utility model.
[0020] Figure numerals: 1. Reactor body; 2. Reactor cover; 3. Flange; 4. Bolt; 5. Handle; 6. Motor; 7. Feed pipe; 8. Base; 9. Leg; 10. Discharge pipe; 11. Rectangular rod; 12. Rectangular piece; 13. Cross bar; 14. Large gear; 15. Small gear; 16. Stirring rod; 17. Rotating rod; 18. Stirring blade; 19. Rectangular block; 20. Rotating plate. DETAILED DESCRIPTION
[0021] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0022] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] In the description of the present utility model, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0024] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0025] See also Figure 1-4 The utility model provides a technical solution: a reactor for the production of biochemical products, comprising a reactor body 1, a base 8 is fixedly connected to the bottom of the reactor body 1, and legs 9 are fixedly connected to the four corners of the bottom of the base 8, a discharge pipe 10 is fixedly connected to the bottom of the reactor body 1, a reactor cover 2 is arranged on the top of the reactor body 1, a handle 5 is fixedly connected to the top of the reactor cover 2, a motor 6 is fixedly connected to the top of the reactor cover 2, and the motor 6 is located at the bottom of the handle 5, and a feed pipe 7 is fixedly connected to the surface of the reactor cover 2, and flanges 3 are fixedly sleeved on the outer surfaces of the reactor body 1 and the reactor cover 2, and a plurality of bolts 4 are equidistantly threadedly connected in a circular array manner inside the two flanges 3, and the reactor can be disassembled by threading the bolts 4 and the flanges 3, and the reactor can be disassembled by loosening the bolts 4 and the reactor cover 2 can be separated from the reactor body 1 by the handle 5, which is convenient for cleaning the internal structures of the reactor and more convenient to use, and characterized in that: it also includes: a stirring structure arranged inside the reactor body 1, and the structure is used for high-efficiency stirring of raw materials;
[0026] The stirring structure includes a cross bar 13, which is fixedly connected to the inside of the reactor body 1, a large gear 14 is fixedly connected to the bottom of the cross bar 13, a rectangular member 12 is rotatably connected to the inside of the cross bar 13, a rotating rod 17 is fixedly connected to the bottom of the rectangular member 12, a rectangular block 19 is provided on the rotating rod 17, and a rotating plate 20 is fixedly sleeved on the outer surface of the rectangular block 19;
[0027] Among them, the rectangular rod 11 is slidably connected inside the rectangular member 12, the top of the rectangular rod 11 is fixedly connected to the output end of the motor 6, the stirring rod 16 is rotatably connected inside the rotating plate 20, the top of the stirring rod 16 is fixedly connected to the pinion 15, the pinion 15 is meshed with the large gear 14, and the outer surface of the rotating rod 17 is equidistantly fixedly connected with a plurality of stirring blades 18. The starting motor 6 drives the rectangular rod 11 and the rectangular member 12 to rotate, and the rectangular member 12 drives the rotating rod 17 to rotate. The rectangular block 19 can move the rotating plate 20 and the stirring rod 16, and the meshing connection between the large gear 14 and the pinion 15 realizes the self-rotation of the stirring rod 16 when it makes a circular motion, which greatly increases the amplitude of the stirring rod stirring the liquid, so that the raw materials are efficiently and fully mixed, and solves the problem that most of the stirring structures of the existing reactors use stirring rods for stirring, and the liquid flow degree driven by the stirring rods when they rotate is small, and the mixing efficiency is low.
[0028] Working principle: The reactor can be disassembled through the threaded connection between the bolt 4 and the flange 3. The bolt 4 can be loosened to separate the reactor cover 2 from the reactor body 1 through the handle 5. After the reactor cover 2 is installed, the motor 6 is started to drive the rectangular rod 11 and the rectangular member 12 to rotate, and the rectangular member 12 drives the rotating rod 17 to rotate. The rectangular block 19 can move the rotating plate 20 and the stirring rod 16. The meshing connection between the large gear 14 and the small gear 15 realizes the self-rotation of the stirring rod 16 when it makes a circular motion, which greatly increases the amplitude of the stirring rod stirring the liquid.
[0029] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A reactor for producing biochemical products, comprising a reactor body (1), a base (8) fixedly connected to the bottom of the reactor body (1), legs (9) fixedly connected to the four corners of the bottom of the base (8), a discharge pipe (10) fixedly connected to the bottom of the reactor body (1), a reactor cover (2) fixedly connected to the top of the reactor body (1), a handle (5) fixedly connected to the top of the reactor cover (2), a motor (6) fixedly connected to the top of the reactor cover (2), the motor (6) located at the bottom of the handle (5), a feed pipe (7) fixedly connected to the surface of the reactor cover (2), characterized in that: Also includes: A stirring structure is arranged inside a reactor body (1), and is used for stirring raw materials with high efficiency. The stirring structure comprises a cross bar (13), the cross bar (13) is fixedly connected inside the reactor body (1), a large gear (14) is fixedly connected to the bottom of the cross bar (13), a rectangular member (12) is rotatably connected inside the cross bar (13), a rotating rod (17) is fixedly connected to the bottom of the rectangular member (12), a rectangular block (19) is provided on the rotating rod (17), and a rotating plate (20) is fixedly sleeved on the outer surface of the rectangular block (19).
2. A biochemical product production reactor according to claim 1, characterized in that: A rectangular rod (11) is slidably connected inside the rectangular member (12), and the top of the rectangular rod (11) is fixedly connected to the output end of the motor (6).
3. A biochemical product production reactor according to claim 1, characterized in that: The interior of the rotating plate (20) is rotatably connected to a stirring rod (16), the top of the stirring rod (16) is fixedly connected to a small gear (15), and the small gear (15) is meshingly connected to the large gear (14).
4. A biochemical product production reactor according to claim 1, characterized in that: A plurality of stirring blades (18) are fixedly connected to the outer surface of the rotating rod (17) at equal intervals.
5. The biochemical product production reactor according to claim 1, characterized in that: Flanges (3) are fixedly sleeved on the surfaces of the reactor body (1) and the reactor upper cover (2), and a plurality of bolts (4) are equidistantly threadedly connected in a circular array inside the two flanges (3).
