Aluminum coil roller coating device
By designing an aluminum roll roller coating device, the aluminum roll is fixed by using gear transmission and limit rings, the problem of difficulty and damage of the aluminum roll during the roll coating process is solved, and a more efficient and safer aluminum roll treatment is achieved.
Patent Information
- Application Number
- CN202323669477.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2033-12-29
AI Technical Summary
During the roll coating process, existing aluminum coils are heavy and difficult to move, which can easily cause position errors and damage. The staff's transportation labor intensity is high and energy losses are large.
An aluminum roll coating device is designed, including a work frame, a slide chute, a transmission device, a moving base, a limit rod and a motor. The rotation of the moving base and a collection roller are controlled by gear transmission, and the aluminum roll is fixed by using a limit ring and a motor. , reduce manual push and energy consumption.
It improves the movement efficiency and safety of aluminum coils, reduces the labor intensity and energy consumption of staff, and avoids damage to aluminum coils during unwinding.
Smart Images
Figure CN222220082U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum coil roller coating, and more specifically to an aluminum coil roller coating device. Background Art
[0002] The prototype plates for large-scale decorative aluminum production are generally stored in the form of aluminum coils, that is, the aluminum plates are wound around the material roller to form an aluminum coil. This method saves space and is convenient for storage. When the prototype plates need to be printed, coated, etc., the aluminum coil must be unwound first. When unwinding, the aluminum coil and the material roller must be supported, and then the aluminum coil must be rotated by the unwinding mechanism for unwinding.
[0003] In the process of roller coating of existing aluminum coils, due to the heavy weight of the aluminum ring, it is difficult for workers to push the aluminum coil to move, and it is not easy to insert the middle of the aluminum coil into the inside of the rotating shaft. If the position is wrong, it may cause certain damage to the aluminum coil body. Therefore, an aluminum coil roller coating device is designed to solve the above problems. Utility Model Content
[0004] In order to overcome the above defects of the prior art, the utility model provides an aluminum coil roller coating device to solve the problems existing in the above background technology.
[0005] The utility model provides the following technical solution: an aluminum coil roller coating device, comprising a work frame, a slide groove is provided on the lower surface of the work frame, a transmission device is provided inside the slide groove, a mobile base is slidably connected inside the work frame, a mobile plate is fixedly connected to one side surface of the mobile base, and an aluminum coil is placed inside the mobile base.
[0006] Preferably, a sliding frame is provided at the upper end of the working frame, and a roller coating device for spraying the outer surface of the aluminum coil can be provided inside the sliding frame.
[0007] Preferably, two guide rails are fixedly connected inside the work frame, and the outer surfaces of the guide rails are slidably connected to both sides of the upper end of the movable plate. Two limit rods are fixedly connected inside the work frame, and the limit rods are located at the same horizontal height as the position of the inner center of the aluminum coil. The outer end of the limit rod is provided with a threaded limit ring.
[0008] Preferably, a placing rack is fixedly connected to the other end of the working frame, and the placing rack is located directly below another limiting rod. The outer surface of the limiting rod is rotatably connected to a collecting roller, and the inner end of the limiting rod is fixedly connected to the output end of the motor. The motor is located inside the working frame, and the collecting roller and the inner ring of the aluminum coil can be fixed after the positions of the two limiting rings are fixed.
[0009] Preferably, threaded rods are rotatably connected at both ends of the slide groove, the outer surface of the threaded rod passes through the inside of the movable base, and the lower end of the movable base is provided with an internal thread that cooperates with the rotation of the threaded rod.
[0010] Preferably, the outer end of the threaded rod is fixedly connected to a rotating rod, the other end of the rotating rod is fixed to the inside of the work frame through a connecting plate, a first gear is fixedly connected to the middle of the outer surface of the rotating rod, a second gear is meshingly connected to the outer surface of the first gear, a control rod is fixedly connected to the inside of the second gear, the inner end of the control rod is fixed to the inside of the work frame by a connecting piece, the other end of the control rod is fixedly connected to a control end, and the control end is located on the outside of the work frame.
[0011] Preferably, the diameter ratio of the first gear to the second gear is 2:1.
[0012] Technical effects and advantages of the utility model:
[0013] 1. The utility model places the aluminum ring on a movable base, and uses the transmission control of two gears at the lower end to move the movable base, thereby reducing the labor intensity of the staff in transporting the aluminum ring. After the movement, the inner ring of the aluminum coil can be inserted into the inside of the limit rod for rotation, thereby improving the work efficiency.
[0014] 2. The utility model provides a limit rod with a limit ring between the aluminum ring and the collecting roller for placing and collecting the aluminum ring, and controls the rotation of the collecting roller when the motor is running to pull the rotation of the aluminum ring. There is no need to control the rotation of the heavy aluminum ring body, which reduces energy loss. The lower end uses a movable base and a placement frame set on the bevel to place the aluminum ring, which is convenient for replacing the aluminum ring. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 It is a schematic diagram of the working state structure of the utility model.
[0017] Figure 3 It is a schematic diagram of the internal structure of the working frame of the utility model.
[0018] Figure 4 This is a schematic diagram of the internal structure of the collecting roller of the utility model.
[0019] Figure 5 It is a schematic diagram of the transmission structure of the utility model.
[0020] The accompanying drawings are marked as follows: 101, working frame; 102, aluminum coil; 103, collecting roller; 104, sliding frame; 105, moving plate; 106, moving base; 107, guide rail; 108, slide groove; 109, placement rack; 110, limiting rod; 111, limiting ring; 112, motor; 2, transmission device; 201, threaded rod; 202, rotating rod; 203, first gear; 204, connecting plate; 205, second gear; 206, connecting piece; 207, control rod; 208, control end. DETAILED DESCRIPTION
[0021] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative, and the new structure involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0022] The utility model provides an aluminum coil roller coating device, including a work frame 101, a slide groove 108 is provided on the lower surface of the work frame 101, a transmission device 2 is provided inside the slide groove 108, a mobile base 106 is slidably connected inside the work frame 101, a mobile plate 105 is fixedly connected to one side surface of the mobile base 106, and an aluminum coil 102 is placed inside the mobile base 106.
[0023] Furthermore, a sliding frame 104 is provided at the upper end of the working frame 101 , and a roller coating device for spraying the outer surface of the aluminum coil 102 can be provided inside the sliding frame 104 , so as to achieve a color spraying effect.
[0024] Furthermore, two guide rails 107 are fixedly connected inside the work frame 101, and the outer surfaces of the guide rails 107 are slidably connected to the two sides of the upper end of the movable plate 105 to ensure the movement direction of the movable plate 105 and the movable base 106, and to avoid the situation where the aluminum coil 102 is too heavy and causes deviation during movement. Two limit rods 110 are fixedly connected inside the work frame 101, and the limit rod 110 and the position of the inner center of the aluminum coil 102 are at the same horizontal height. The outer end of the limit rod 110 is provided with a threaded limit ring 111, so that the limit rod 110 can be inserted into the inner ring of the aluminum coil 102 after the aluminum coil 102 moves inward, and the inner ring of the aluminum coil 102 is fixed to the limit rod 110 by using the limit ring 111, to ensure that the aluminum coil 102 can rotate with the rotation of the limit rod 110.
[0025] Furthermore, a placing rack 109 is fixedly connected to the other end of the working frame 101, and the placing rack 109 is located directly below another limiting rod 110. The outer surface of the limiting rod 110 is rotatably connected to the collecting roller 103. The inner end of the limiting rod 110 is fixedly connected to the output end of the motor 112. The motor 112 is located inside the working frame 101. After the two limiting rings 111 are fixed in position, the collecting roller 103 and the inner ring of the aluminum coil 102 can be fixed. The motor 112 controls the rotation of the fixed collecting roller 103. The other end of the aluminum plate after the aluminum coil 102 is unfolded is connected to the collecting roller 103. When the collecting roller 103 rotates, the aluminum coil 102 can be rotated onto the collecting roller 103, which is convenient for color spraying.
[0026] Furthermore, threaded rods 201 are rotatably connected at both ends of the slide groove 108, and the outer surface of the threaded rod 201 passes through the inside of the movable base 106. The lower end of the movable base 106 is provided with an internal thread that cooperates with the rotation of the threaded rod 201. When the threaded rod 201 rotates, the movable base 106 can be controlled to drive the movement of the aluminum coil 102, and there is no need for staff to push the movement of the aluminum coil 102.
[0027] Furthermore, the outer end of the threaded rod 201 is fixedly connected to a rotating rod 202, and the other end of the rotating rod 202 is fixed to the inside of the work frame 101 through a connecting plate 204. The middle of the outer surface of the rotating rod 202 is fixedly connected to a first gear 203, and the outer surface of the first gear 203 is meshedly connected to a second gear 205. The second gear 205 is fixedly connected to a control rod 207. The inner end of the control rod 207 is fixed to the inside of the work frame 101 by a connecting piece 206. The other end of the control rod 207 is fixedly connected to a control end 208. The control end 208 is located on the outside of the workbench 101, and the diameter ratio of the first gear 203 to the second gear 205 is 2:1. The control end 208 rotates to control the rotation of the internal second gear 205, thereby controlling the rotation of the meshing first gear 203 and the rotation of the threaded rod 201, so as to achieve the effect of pushing the aluminum coil 102 to move. Since the diameter ratio of the first gear 203 to the second gear 205 is 2:1 and the weight of the aluminum coil 102 itself is heavy, it can reduce the labor intensity of the staff when pushing the aluminum coil 102 to move.
[0028] The working principle of the utility model is as follows: when in use, the main body of the aluminum coil 102 is pushed from the inclined plate of the mobile base 106 to the inside of the mobile base 106 for placement, and then the handheld control end 208 is controlled to control the second gear 205 to drive the rotation of the first gear 203, thereby controlling the rotation of the threaded rod 201, and controlling the mobile base 106 to move the aluminum coil 102 inward. After the inner ring of the aluminum coil 102 is inserted into the limit rod 110, the limit ring 111 is put on to fix the aluminum coil 102, and the same fixing operation is repeated for the collecting roller 103 on the other limit rod 110. After the outer end of the aluminum coil 102 is pulled and connected to the collecting roller 103, the motor 112 is operated to control the rotation of the collecting roller 103, thereby transferring the aluminum coil 102 to the collecting roller 103, and the spraying operation can be performed during the transfer.
[0029] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0030] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0031] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. An aluminum coil roller coating device, characterized in that: The invention comprises a working frame (101), wherein a slide groove (108) is provided on the lower surface of the working frame (101), a transmission device (2) is provided inside the slide groove (108), a movable base (106) is slidably connected inside the working frame (101), a movable plate (105) is fixedly connected to one side surface of the movable base (106), and an aluminum coil (102) is placed inside the movable base (106).
2. The aluminum coil roller coating device according to claim 1, characterized in that: A sliding frame (104) is provided at the upper end of the working frame (101), and a roller coating device for spraying the outer surface of the aluminum coil (102) can be provided inside the sliding frame (104).
3. The aluminum coil roller coating device according to claim 2, characterized in that: Two guide rails (107) are fixedly connected inside the working frame (101), and the outer surfaces of the guide rails (107) are slidably connected to the two sides of the upper end of the movable plate (105). Two limit rods (110) are fixedly connected inside the working frame (101), and the limit rods (110) are located at the same horizontal height as the center of the aluminum coil (102). The outer ends of the limit rods (110) are provided with limit rings (111) that are threadedly connected.
4. The aluminum coil roller coating device according to claim 3, characterized in that: The other end of the working frame (101) is also fixedly connected to a placing frame (109), and the placing frame (109) is located directly below another limiting rod (110). The outer surface of the limiting rod (110) is rotatably connected to a collecting roller (103), and the inner end of the limiting rod (110) is fixedly connected to the output end of a motor (112). The motor (112) is located inside the working frame (101). After the two limiting rings (111) are fixed in position, the collecting roller (103) and the inner ring of the aluminum coil (102) can be fixed.
5. The aluminum coil roller coating device according to claim 4, characterized in that: The two ends of the slide groove (108) are rotatably connected with threaded rods (201), the outer surface of the threaded rod (201) passes through the inside of the movable base (106), and the lower end of the movable base (106) is provided with an internal thread that cooperates with the threaded rod (201) to rotate.
6. The aluminum coil roller coating device according to claim 5, characterized in that: The outer end of the threaded rod (201) is fixedly connected to a rotating rod (202), and the other end of the rotating rod (202) is fixed to the inside of the working frame (101) through a connecting plate (204). A first gear (203) is fixedly connected to the middle of the outer surface of the rotating rod (202), and a second gear (205) is meshingly connected to the outer surface of the first gear (203). A control rod (207) is fixedly connected to the inside of the second gear (205). The inner end of the control rod (207) is fixed to the inside of the working frame (101) by a connecting piece (206), and the other end of the control rod (207) is fixedly connected to a control end (208), and the control end (208) is located on the outside of the working frame (101).
7. The aluminum coil roller coating device according to claim 6, characterized in that: The diameter ratio between the first gear (203) and the second gear (205) is 2:1.