Grading device for beer malt processing
By introducing a transmission system with sliding connection and motor drive in the graded device for beer malt processing, the synchronous movement of the grading frame is realized, and the locking structure facilitates the cleaning of the screening network, the low screening efficiency and cleaning in the prior art are solved. The inconvenience problem improves the efficiency and stability of malt grading.
Patent Information
- Application Number
- CN202420948081.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing graded devices for beer malt processing lack a door body structure that is easy to open and a synchronous round-trip motion structure, which leads to inconvenient cleaning and low efficiency of screening networks, and prone to blockage.
A device including a screening grading box, a grading frame, a discharge hopper and a round-trip transmission structure is designed, and the synchronous reciprocating movement of the grading frame is realized through a sliding connection and a motor-driven transmission system, and the cleaning of the screening network is facilitated by the locking structure.
It improves the efficiency of malt sieving, facilitates the cleaning of the screening network, avoids blockage, and ensures the uniformity and stability of malt grading.
Smart Images

Figure CN222220293U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of beer malt processing and grading equipment, in particular to a grading device used for beer malt processing. Background Art
[0002] The grading device for beer malt processing is a device used to grade beer malt. It is mainly used to grade malt according to different sizes and qualities so as to obtain more uniform and stable malt raw materials in the beer production process.
[0003] In order to be able to screen beer malt into particles of different sizes, a grading device is required. However, the grading device for beer malt processing in the prior art has the following disadvantages during use:
[0004] ① On the one hand, multiple screening mesh structures will be set up in the grading equipment to achieve malt screening, but the multiple screening mesh structures are inside the equipment, and there is no door structure on the equipment that can be easily opened, which makes it inconvenient to manually clean the screening mesh structure later;
[0005] ② The second aspect is that the multiple screening mesh structures installed inside the equipment are static, and there is a lack of a structure that can enable multiple screening meshes to move back and forth synchronously, resulting in low screening efficiency and easy clogging. Therefore, a grading device is needed for beer malt processing. Utility Model Content
[0006] The purpose of the present invention is to provide a grading device for beer malt processing to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a grading device for beer malt processing, comprising a screening and grading box, two symmetrically arranged triangular brackets are fixedly connected to the two side walls of the screening and grading box, a grading frame a is slidably connected to the top opening of the screening and grading box, an inner wall of the grading frame a is fixedly connected to an inclined screening mesh a, a discharge port a is provided on the left wall of the grading frame a, a discharge hopper a is fixedly connected to the bottom end of the grading frame a at the bottom of the screening mesh a, the discharge hopper a slides in a movable opening a provided on the front side wall of the screening and grading box, a grading frame b is slidably connected to the inner side of the screening and grading box below the discharge hopper a, and the inner wall of the grading frame b is fixedly connected to an inclined screening mesh a. An obliquely arranged screening mesh b, a discharge port b is provided on the right side wall of the grading frame b, a discharge hopper b is provided at the bottom of the screening mesh b and is fixed to the bottom end of the grading frame b, the discharge hopper b slides in a movable opening b provided on the rear side wall of the screening and grading box, a lower hopper a is provided fixed to the left inner wall of the screening and grading box between the bottom of the discharge hopper a and the top of the grading frame b, a lower hopper b is provided at the bottom of the discharge hopper b and is fixed to the inner wall of the screening and grading box, a movable opening c is provided on the left side wall of the screening and grading box for discharging the material from the lower hopper b, a movable door is hinged in the opening provided on the right side wall of the screening and grading box, and a locking structure is connected between the outer wall of the movable door and the right side wall of the screening and grading box;
[0008] It also includes a reciprocating transmission structure, which is installed on the rear side wall of the screening and grading box and is connected to the bottom end of the discharge hopper a and the top end of the grading frame b. The reciprocating transmission structure can realize the synchronous reciprocating left and right movement of the grading frame b and the grading frame a, greatly improving the screening efficiency;
[0009] As a preferred embodiment, the locking structure includes a connecting block b fixed to the right side wall of the screening and grading box, a hand screw is movably inserted on the connecting block b, one end of the hand screw is threadedly connected to the screw hole provided at one end of the connecting block a, and the connecting block a is fixed to the outside of the movable door.
[0010] As a preferred embodiment, sliding seats a with an I-shaped vertical section are fixed to the front and rear side walls of the grading frame a, and the two sliding seats a are slidably connected to the sliding grooves a provided on the front and rear side walls of the screening and grading box.
[0011] As a preferred embodiment, the front and rear side walls of the grading frame b are fixed with sliding seats b with an I-shaped vertical section, and the two sliding seats b are respectively slidably connected to the sliding grooves b provided on the front and rear side walls of the screening and grading box.
[0012] As a preferred embodiment, the reciprocating transmission structure includes a motor fixedly connected to the rear side wall of the screening and grading box, the output shaft of the motor extends to the inner side of the screening and grading box and is fixedly connected to a turntable, and a transmission column is fixedly connected to the edge of the surface of the turntable facing away from the motor.
[0013] As a preferred embodiment, a transmission rod is provided on the outer movable sleeve of the transmission column, and a transmission channel cooperating with the transmission column is opened on the transmission rod. The two ends of the transmission rod are respectively fixed to the bottom end of the discharge hopper a and the top end of the grading frame b.
[0014] Compared with the prior art, the grading device for beer malt processing provided by the present invention has at least the following beneficial effects:
[0015] (1) By setting the locking structure, when impurities on the screen mesh a and the screen mesh b need to be cleaned later, the hand screws can be loosened, so that the connecting block a is no longer restricted by the hand screws, and the movable door can be easily opened, which is convenient for manual cleaning or washing of the screen mesh a and the screen mesh b later;
[0016] (2) Through the setting of the reciprocating transmission structure, the turntable is driven by the motor to rotate, and the functions of multiple components are coordinated, so that the transmission rod can drive the discharge hopper a and the grading frame b to move back and forth left and right, so that the grading frame b and the grading frame a can move back and forth left and right, and then the screening net a and the screening net b can move back and forth, thereby greatly improving the efficiency of malt screening and grading. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall front three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the overall rear three-dimensional structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the three-dimensional first-view structure of the screening and grading box of the utility model after being cut open;
[0020] Figure 4 This is a schematic diagram of the three-dimensional second-view structure of the screening and grading box of the present invention after being cut open;
[0021] Figure 5 This is a schematic diagram of the three-dimensional expanded structure of the discharge port a and the discharge port b of the utility model.
[0022] In the figure: 1. Screening and grading box; 2. Triangular bracket; 3. Grading frame a; 31. Screening mesh a; 311. Discharge port a; 32. Sliding seat a; 33. Discharge hopper a; 34. Movable opening a; 4. Lower hopper a; 5. Grading frame b; 51. Screening mesh b; 511. Discharge port b; 52. Sliding seat b; 53. Discharge hopper b; 54. Movable opening b; 6. Lower hopper b; 61. Movable opening c; 7. Movable door; 71. Connecting block a; 72. Connecting block b; 73. Thumb screw; 8. Reciprocating transmission structure; 81. Transmission rod; 82. Transmission channel; 83. Transmission column; 84. Turntable; 85. Motor. DETAILED DESCRIPTION
[0023] The present invention will be further described below with reference to the embodiments.
[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] The following examples are intended to illustrate the present invention and are not intended to limit the scope of protection of the present invention. The conditions in the examples may be further adjusted according to specific conditions. Simple improvements to the method of the present invention based on the concept of the present invention fall within the scope of protection claimed by the present invention.
[0026] Example
[0027] ① On the one hand, multiple screening mesh structures will be set up in the grading equipment to achieve malt screening, but the multiple screening mesh structures are inside the equipment, and there is no door structure on the equipment that can be easily opened, which makes it inconvenient to manually clean the screening mesh structure later;
[0028] ② The second aspect is that the multiple screening nets installed inside the equipment are in a static state and lack a structure that can realize synchronous reciprocating motion of multiple screening nets, resulting in low screening efficiency and easy clogging;
[0029] To do this, see Figure 1-5The utility model provides a grading device for beer malt processing, comprising: a screening and grading box 1, two symmetrically arranged triangular brackets 2 are fixedly connected to the two side walls of the screening and grading box 1, a grading frame a3 is slidably connected to the top opening of the screening and grading box 1, an inclined screening mesh a31 is fixedly connected to the inner wall of the grading frame a3, a discharge port a311 is provided on the left wall of the grading frame a3, a discharge hopper a33 fixed to the bottom end of the grading frame a3 is provided at the bottom of the screening mesh a31, the discharge hopper a33 slides in a movable opening a34 provided on the front side wall of the screening and grading box 1, a grading frame b5 slidably connected to the inner side of the screening and grading box 1 is provided below the discharge hopper a33, and the inner wall of the grading frame b5 is fixedly connected to the inclined screening mesh b51. , a discharge port b511 is provided on the right side wall of the grading frame b5, and a discharge hopper b53 is provided at the bottom of the screening net b51, which is fixed to the bottom end of the grading frame b5. The discharge hopper b53 slides in the movable opening b54 provided on the rear side wall of the screening and grading box 1. A lower hopper a4 fixed to the left inner wall of the screening and grading box 1 is provided between the bottom of the discharge hopper a33 and the top of the grading frame b5. A lower hopper b6 fixed to the inner wall of the screening and grading box 1 is provided at the bottom of the discharge hopper b53. A movable opening c61 for discharging the material from the lower hopper b6 is provided on the left side wall of the screening and grading box 1. A movable door 7 is hinged in the opening provided on the right side wall of the screening and grading box 1, and a locking structure is connected between the outer wall of the movable door 7 and the right side wall of the screening and grading box 1;
[0030] It also includes a reciprocating transmission structure 8, which is installed on the rear side wall of the screening and grading box 1 and is connected to the bottom end of the discharge hopper a33 and the top end of the grading frame b5. The reciprocating transmission structure 8 can realize the synchronous reciprocating left and right movement of the grading frame b5 and the grading frame a3, greatly improving the screening efficiency;
[0031] Among them, the sieve holes of the screening mesh a31 are smaller than the sieve holes of the screening mesh b51, so that the intercepted large-particle malt can be discharged from the discharge port a311 to the lower hopper a4, and fall into the screening mesh b51 in the grading frame b5 for further screening, and the larger-particle malt intercepted again on the screening mesh b51 can fall from the discharge port b511 to the lower hopper b6 and be discharged, and the discharge directions of the discharge hopper a33, the discharge hopper b53 and the lower hopper b6 are all different, which can avoid the mixing of malts of different sizes when discharging.
[0032] Further as Figure 1-5As shown, it is worth mentioning that in order to ensure that the movable door 7 can be fixed to the device when the device is in use, and when the device is not in use, the movable door 7 can be easily opened to facilitate cleaning of the screening mesh a31 and the screening mesh b51, a locking structure is provided, including a connecting block b72 fixed to the right side wall of the screening and grading box 1, and a hand screw 73 is movably inserted on the connecting block b72, one end of the hand screw 73 is threadedly connected to the screw hole provided at one end of the connecting block a71, and the connecting block a71 is fixed to the outer side of the movable door 7.
[0033] Further as Figure 1-5 As shown, it is worth mentioning that the front and rear side walls of the grading frame a3 are fixed with sliding seats a32 with an I-shaped structure in vertical section, and the two sliding seats a32 are respectively slidably connected to the sliding grooves a provided on the front and rear side walls of the screening and grading box 1. The front and rear side walls of the grading frame b5 are fixed with sliding seats b52 with an I-shaped structure in vertical section, and the two sliding seats b52 are respectively slidably connected to the sliding grooves b provided on the front and rear side walls of the screening and grading box 1.
[0034] The sliding seat a32 and the sliding seat b52 are provided to ensure good stability when the grading frame a3 and the grading frame b5 move back and forth left and right.
[0035] Further as Figure 1-5 As shown, it is worth mentioning that in order to enable the grading frame a3 and the grading frame b5 to achieve synchronous reciprocating motion, a reciprocating transmission structure 8 is provided, including a motor 85 fixed to the rear side wall of the screening and grading box 1. The output shaft of the motor 85 extends to the inner side of the screening and grading box 1 and is fixed to a turntable 84. A transmission column 83 is fixed to the edge of the surface of the turntable 84 facing away from the motor 85. A transmission rod 81 is movably sleeved on the outer side of the transmission column 83. A transmission channel 82 cooperating with the transmission column 83 is provided on the transmission rod 81. The two ends of the transmission rod 81 are respectively fixed to the bottom end of the discharge hopper a33 and the top end of the grading frame b5.
[0036] The width of the transmission channel 82 is equal to the diameter of the transmission column 83 , and the length of the transmission channel 82 is greater than the diameter of the turntable 84 .
[0037] In summary: when using the grading device for beer malt processing, the malt material to be screened can be prepared, and the malt material can be poured into the grading frame a3 from the top opening, and by starting the motor 85, the turntable 84 drives the transmission column 83 to rotate, and cooperates with the transmission rod 81 and the transmission channel 82 to make the grading frame a3 and the grading frame b5 move back and forth left and right, so that the incoming malt material can be dynamically screened, thereby greatly improving the screening efficiency, and the malt materials of different sizes after screening can be discharged from three directions respectively, and mixing is not easy to occur. Secondly, when it is necessary to manually clean or wash the screening mesh a31 and the screening mesh b51, the hand screw 73 can be loosened, so that the connecting block a71 is no longer fixed by the hand screw 73, and the movable door 7 can be easily opened, which is convenient for manual cleaning or washing of the screening mesh a31 and the screening mesh b51 in the later stage.
[0038] Unless otherwise defined, the technical or scientific terms used in this utility model shall have the ordinary meaning understood by persons having ordinary skills in the field to which this utility model belongs. The words "including" or "comprising" and the like used in this utility model mean that the elements or objects preceding the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. The words "connect" or "connected" and the like are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. The words "upper", "lower", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the described object changes, the relative position relationship may also change accordingly.
[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A grading device for beer malt processing, comprising a screening and grading box (1), two side walls of the screening and grading box (1) are fixedly connected with two symmetrically arranged triangular brackets (2), characterized in that: The screening and grading box (1) is slidably connected to a grading frame a (3) at the top opening, the inner wall of the grading frame a (3) is fixedly connected to an inclined screening net a (31), a discharge port a (311) is provided on the left wall of the grading frame a (3), a discharge hopper a (33) fixedly connected to the bottom end of the grading frame a (3) is provided at the bottom of the screening net a (31), the discharge hopper a (33) slides in a movable opening a (34) provided on the front side wall of the screening and grading box (1), a grading frame b (5) slidably connected to the inner side of the screening and grading box (1) is provided below the discharge hopper a (33), the inner wall of the grading frame b (5) is fixedly connected to an inclined screening net b (51), a discharge port b (511) is provided on the right wall of the grading frame b (5), and the bottom of the screening net b (51) is provided with a discharge port b (511). A discharge hopper b (53) is provided at the bottom of the grading frame b (5), the discharge hopper b (53) slides in a movable opening b (54) provided on the rear side wall of the screening and grading box (1), a lower hopper a (4) is provided between the bottom of the discharge hopper a (33) and the top of the grading frame b (5) and is fixed to the left inner wall of the screening and grading box (1), a lower hopper b (6) is provided at the bottom of the discharge hopper b (53) and is fixed to the inner wall of the screening and grading box (1), a movable opening c (61) is provided on the left wall of the screening and grading box (1) for facilitating the discharge of materials from the lower hopper b (6), a movable door (7) is hinged in the opening provided on the right wall of the screening and grading box (1), and a locking structure is connected between the outer wall of the movable door (7) and the right wall of the screening and grading box (1); It also includes a reciprocating transmission structure (8), which is installed on the rear side wall of the screening and grading box (1) and is connected to the bottom end of the discharge hopper a (33) and the top end of the grading frame b (5). The reciprocating transmission structure (8) can realize the synchronous reciprocating left and right movement of the grading frame b (5) and the grading frame a (3), thereby greatly improving the screening efficiency.
2. The classification device for beer malt processing according to claim 1, characterized in that: The locking structure comprises a connecting block b (72) fixedly connected to the right side wall of the screening and grading box (1), a hand screw (73) movably inserted into the connecting block b (72), one end of the hand screw (73) being threadedly connected to a screw hole provided at one end of the connecting block a (71), and the connecting block a (71) being fixedly connected to the outer side of the movable door (7).
3. The classification device for beer malt processing according to claim 1, characterized in that: The front and rear side walls of the grading frame a (3) are fixedly connected with sliding seats a (32) with an I-shaped vertical cross-section. The two sliding seats a (32) are respectively slidably connected to the sliding grooves a provided on the front and rear side walls of the screening and grading box (1).
4. The classification device for beer malt processing according to claim 1, characterized in that: The front and rear side walls of the grading frame b (5) are fixedly connected with sliding seats b (52) with an I-shaped vertical cross-section. The two sliding seats b (52) are respectively slidably connected to the sliding grooves b provided on the front and rear side walls of the screening and grading box (1).
5. The classification device for beer malt processing according to claim 1, characterized in that: The reciprocating transmission structure (8) comprises a motor (85) fixedly connected to the rear side wall of the screening and grading box (1); the output shaft of the motor (85) extends to the inner side of the screening and grading box (1) and is fixedly connected to a rotating disk (84); and a transmission column (83) is fixedly connected to the edge of the surface of the rotating disk (84) on the side facing away from the motor (85).
6. The classification device for beer malt processing according to claim 5, characterized in that: A transmission rod (81) is movably sleeved on the outer side of the transmission column (83), and a transmission channel (82) matching with the transmission column (83) is provided on the transmission rod (81). Both ends of the transmission rod (81) are respectively fixed to the bottom end of the discharge hopper a (33) and the top end of the grading frame b (5).
