Air side condensate water discharging mechanism of air cooler of air compressor

Abstract

The utility model relates to the technical field of condensate water drainage, in particular to a condensate water drainage mechanism on the air side of an air cooler of an air compressor, which comprises a water storage tank, a tank cover and a spraying plate, fixing grooves are respectively arranged at four corners of the top of the water storage tank, fixing rods are respectively arranged at four corners of the bottom of the tank cover, and the spraying plate is arranged in the fixing grooves. A bearing is embedded in the middle of the top of the tank cover, a connecting rod is fixedly mounted on an inner ring of the bearing, stirring rods are mounted on the outer side of the section, extending into the water storage tank, of the connecting rod in an annular array mode, a water pump is mounted at the bottom of the water storage tank, a water suction pipe is mounted at the top of the water pump, and the top of the water suction pipe extends into the water storage tank from the bottom of the water storage tank; a drainage pipe is installed at the bottom of the water pump, a spraying plate is installed at the bottom of the drainage pipe, and a fixing frame is welded to the side face of the water storage tank. The cleaning device has the advantages that condensate water and a cleaning agent can be mixed and stirred and then discharged in an accelerated mode, and a worker can conveniently use the condensate water to clean tools.

Description

Technical Field

[0001] The utility model relates to the technical field of condensed water discharge, in particular to a condensed water discharge mechanism on the gas side of a gas cooler of an air compressor. Background Art

[0002] Compressor gas coolers typically use drain valves to discharge condensate from the gas side. These drain valves can drain condensate manually or automatically to ensure normal operation within the system. The discharge mechanism may vary depending on the specific compressor model and design.

[0003] Publication number: CN209893608U, an industrial air-conditioning condensate discharge mechanism, relates to the field of industrial air-conditioning, including a drainage box and a water storage tank, a water inlet pipe is provided at the top center of the drainage box, two guide rods are vertically installed in the drainage box, an L-shaped sealing plate is slidably installed on the two guide rods, the sealing plate divides the space of the drainage box into two parts, a spring is sleeved on the guide rod located below the sealing plate, an outlet pipe is horizontally installed in the middle of the side of the drainage box, when there is no condensate in the drainage box, the bent portion of the sealing plate is facing and sealing the outlet of the outlet pipe, the other end of the outlet pipe is connected to the upper end of the side of the water storage tank, a water pump is installed on the outlet pipe, a drainage pipe is installed at the bottom end of the water storage tank, and a stop valve is installed on the drainage pipe. The present application provides an industrial air-conditioning condensate discharge mechanism, which not only solves the problem that the condensate in the water storage tank is not drained cleanly and is easy to corrode, but also stores the condensate to avoid waste.

[0004] In the prior art CN209893608U, condensed water can be stored in a water tank and discharged through a drain pipe at the bottom of the water tank. The released condensed water can be used for other purposes. When using condensed water to clean tools with oil stains, it is necessary to use it in conjunction with a cleaning agent. The water tank is not provided with a structure that can mix the condensed water and the cleaning agent, so it is inconvenient for the staff to use condensed water to clean the tools. Utility Model Content

[0005] The purpose of the utility model is to provide a condensate discharge mechanism on the air side of an air compressor gas cooler, which has the advantage of being able to mix and stir condensate and a cleaning agent and then accelerate the discharge, making it convenient for workers to use condensate to clean tools, thereby solving the problem that the condensate discharge mechanism makes it inconvenient for workers to use condensate to clean tools.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a condensate discharge mechanism on the air side of an air compressor gas cooler, comprising a water storage tank, a tank cover and a spray plate, wherein fixing grooves are respectively provided at the four corners of the top of the water storage tank, fixing rods are respectively installed at the four corners of the bottom of the tank cover, a bearing is embedded in the middle of the top of the tank cover, a connecting rod is fixedly installed on the inner ring of the bearing, and stirring rods are installed in a circular array on the outside of a section of the connecting rod extending into the interior of the water storage tank, a water pump is installed at the bottom of the water storage tank, a water suction pipe is installed at the top of the water pump, and the top of the water suction pipe extends into the interior of the water storage tank from the bottom of the water storage tank, a drain pipe is installed at the bottom of the water pump, a spray plate is installed at the bottom of the drain pipe, and a fixing frame is welded to the side of the water storage tank.

[0007] When using a condensate discharge mechanism on the air side of an air compressor gas cooler in the technical solution, the fixing frame is fixedly connected to the bearing structure through the fixing holes of the fixing frame using bolts and other tools, the water inlet pipe is connected to the pipe for conveying condensate, the condensate enters the water storage tank from the water inlet pipe, the water storage tank stores the condensate, the condensate inside the water storage tank can be discharged through the water outlet pipe, the cleaning agent is added to the water storage tank through the feed pipe, the connecting rod is rotated by a hand wheel, the connecting rod drives the stirring rod to rotate, the stirring rod mixes the condensate inside the water storage tank and the cleaning agent, the water pump absorbs the water inside the water storage tank through the suction pipe, and then conveys the water to the spray plate through the drain pipe, the spray plate sprays water downward, and the staff cleans the tools with the sprayed water.

[0008] Preferably, the four fixing rods are respectively inserted into the four fixing grooves. The tank cover is fixed to the top of the water storage tank through the fixing rods and the fixing grooves.

[0009] Preferably, a water inlet pipe is embedded in the top of the box cover on one side of the connecting rod, and a feed pipe is embedded in the top of the box cover on the other side of the connecting rod. Condensed water enters the water storage tank from the water inlet pipe, and the cleaning agent enters the water storage tank from the feed pipe.

[0010] Preferably, a hand wheel is installed on the top of the connecting rod. The connecting rod can be rotated using the hand wheel.

[0011] Preferably, the fixing frame is provided with fixing holes in a rectangular array, and the fixing frame is fixedly connected to the bearing structure through the fixing holes using tools such as bolts.

[0012] Preferably, a water outlet pipe is embedded and installed on one side of the water storage tank away from the fixing frame. Water in the water storage tank can be discharged from the water outlet pipe.

[0013] Preferably, connecting blocks are respectively installed on both sides of the top of the water pump, and the tops of the two connecting blocks are fixedly connected to the bottom of the water storage tank. The connecting blocks fix the water pump to the bottom of the water storage tank.

[0014] Preferably, an observation window is embedded in the rear end of the water storage tank, through which the condensed water level inside the water storage tank can be observed.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model provides a stirring rod and a spray plate, wherein cleaning agent is added to the inside of a water tank through a feed pipe, and a connecting rod is rotated by a hand wheel. The connecting rod drives the stirring rod to rotate, and the stirring rod mixes and stirs condensed water and cleaning agent in the water tank. A water pump draws water in the water tank through a suction pipe, and then delivers the water to the spray plate through a drain pipe. The spray plate sprays water downward, and workers clean tools with the sprayed water, thereby achieving the effect of mixing and stirring condensed water and cleaning agent and then accelerating the discharge, making it convenient for workers to use condensed water to clean tools. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a first angle;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from a second angle;

[0019] Figure 3 It is a cross-sectional structural schematic diagram of the utility model;

[0020] Figure 4 For the utility model Figure 3 Zoom in on the structural diagram.

[0021] In the figure: 1. water storage tank; 2. tank cover; 3. water inlet pipe; 4. hand wheel; 5. feed pipe; 6. water outlet pipe; 7. spray plate; 8. observation window; 9. water pump; 10. fixing bracket; 11. fixing hole; 12. connecting rod; 13. connecting block; 14. water suction pipe; 15. drain pipe; 16. bearing; 17. stirring rod; 18. fixing rod; 19. fixing groove. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0024] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0025] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0026] Embodiment 1

[0027] like Figure 1-Figure 4 As shown, the utility model proposes a gas-side condensate discharge mechanism for an air compressor gas cooler, comprising a water storage tank 1, a tank cover 2 and a spray plate 7, wherein fixing grooves 19 are respectively provided at the four corners of the top of the water storage tank 1, fixing rods 18 are respectively installed at the four corners of the bottom of the tank cover 2, and the four fixing rods 18 are respectively inserted into the four fixing grooves 19, a bearing 16 is embedded and installed in the middle of the top of the tank cover 2, a connecting rod 12 is fixedly installed on the inner ring of the bearing 16, a hand wheel 4 is installed on the top of the connecting rod 12, a water inlet pipe 3 is embedded and installed on the top of the tank cover 2 on one side of the connecting rod 12, and a feed pipe 5 is embedded and installed on the top of the tank cover 2 on the other side of the connecting rod 12, A connecting rod 12 extends into the water tank 1, and a stirring rod 17 is installed in a circular array on the outside of a section of the connecting rod 12 extending into the water tank 1. A water pump 9 is installed at the bottom of the water tank 1. Connecting blocks 13 are installed on both sides of the top of the water pump 9. The tops of the two connecting blocks 13 are fixedly connected to the bottom of the water tank 1. A suction pipe 14 is installed on the top of the water pump 9. The top of the suction pipe 14 extends into the water tank 1 from the bottom. A drain pipe 15 is installed at the bottom of the water pump 9. A spray plate 7 is installed at the bottom of the drain pipe 15. A fixing frame 10 is welded to the side of the water tank 1. The fixing frame 10 is provided with fixing holes 11 in a rectangular array. A water outlet pipe 6 is embedded and installed on the side of the water tank 1 away from the fixing frame 10.

[0028] In this embodiment, the fixing frame 10 is fixedly connected to the bearing structure through the fixing hole 11 of the fixing frame 10 using tools such as bolts, and the water inlet pipe 3 is connected to the pipe for transporting condensed water. The condensed water enters the water tank 1 from the water inlet pipe 3, and the water tank 1 stores the condensed water. The condensed water inside the water tank 1 can be discharged through the water outlet pipe 6, and the cleaning agent is added to the water tank 1 through the feed pipe 5. The connecting rod 12 is rotated using the hand wheel 4, and the connecting rod 12 drives the stirring rod 17 to rotate. The stirring rod 17 mixes and stirs the condensed water and the cleaning agent inside the water tank 1. The water pump 9 absorbs the water inside the water tank 1 through the suction pipe 14, and then transports the water to the spray plate 7 through the drain pipe 15. The spray plate 7 sprays water downward, and the staff cleans the tools with the sprayed water.

[0029] Embodiment 2

[0030] like Figure 1-Figure 4 As shown, the utility model proposes a gas-side condensate discharge mechanism for an air compressor gas cooler. Compared with the first embodiment, this embodiment further includes: an observation window 8, and an observation window 8 is embedded and installed at the rear end of the water storage tank 1.

[0031] In this embodiment, the liquid level of condensed water inside the water storage tank 1 can be observed through the observation window 8 .

[0032] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A condensate discharge mechanism for a gas cooler on the air side of an air compressor, comprising a water storage tank (1), a tank cover (2) and a spray plate (7), characterized in that: The four corners of the top of the water storage tank (1) are respectively provided with fixing grooves (19); the four corners of the bottom of the box cover (2) are respectively provided with fixing rods (18); a bearing (16) is embedded and installed in the middle of the top of the box cover (2); a connecting rod (12) is fixedly installed on the inner ring of the bearing (16); a stirring rod (17) is installed in a circular array on the outer side of a section of the connecting rod (12) extending into the interior of the water storage tank (1); a water pump (9) is installed at the bottom of the water storage tank (1); a water suction pipe (14) is installed at the top of the water pump (9); the top of the water suction pipe (14) extends from the bottom of the water storage tank (1) into the interior of the water storage tank (1); a drainage pipe (15) is installed at the bottom of the water pump (9); a spray plate (7) is installed at the bottom of the drainage pipe (15); and a fixing frame (10) is welded to the side of the water storage tank (1).

2. The air side condensate discharge mechanism of an air compressor gas cooler according to claim 1, characterized in that: The four fixing rods (18) are respectively inserted into the four fixing grooves (19).

3. The air side condensate discharge mechanism of an air compressor gas cooler according to claim 1, characterized in that: A water inlet pipe (3) is embedded and installed on the top of the box cover (2) on one side of the connecting rod (12), and a feed pipe (5) is embedded and installed on the top of the box cover (2) on the other side of the connecting rod (12).

4. The air side condensate discharge mechanism of an air compressor gas cooler according to claim 1, characterized in that: A hand wheel (4) is installed on the top of the connecting rod (12).

5. The air side condensate discharge mechanism of an air compressor gas cooler according to claim 1, characterized in that: The fixing frame (10) is provided with fixing holes (11) in a rectangular array.

6. The air side condensate discharge mechanism of an air compressor gas cooler according to claim 1, characterized in that: A water outlet pipe (6) is embedded and installed on a side of the water storage tank (1) facing away from the fixing frame (10).

7. The air side condensate discharge mechanism of an air compressor gas cooler according to claim 1, characterized in that: Connecting blocks (13) are respectively installed on both sides of the top of the water pump (9), and the tops of the two connecting blocks (13) are fixedly connected to the bottom of the water storage tank (1).

8. The air side condensate discharge mechanism of an air compressor gas cooler according to claim 1, characterized in that: An observation window (8) is embedded and installed at the rear end of the water storage tank (1).

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